Durma Press Brakes. AD-R Series. AD SERVO Series. FBS Flexible Bending Solutions. AD-S Series

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1 Durma Press Brakes Durma press brakes guarantee precisin, lw maintenance csts, lw perating cst, and lngterm reliability. These features alng with large investments in mldern manufacturing equipment have made Durma the largest vlume press brake prducer in the wrld. All Durma press brakes are prduced with mdern design technlgy and incrprate rigid stress relieved frames t increase yur prductivity with accurate part prductin. Demanding applicatins are easily achieved. A brad ffering f sizes and features satisfy nearly all ecnmical requirements. ADR Series Real Innvatin Value riented press brakes with large strkes, daylights, and gaps t allw cst effective prductin f simple t cmple large shaped that require large dimensins fr handling and remval. A simple t use cntrl reduces the required peratr level. ADS Series Superir Unlimited pssibilities and features prviding faster and quicker setups and part prductin. Large daylight pening and wrking areas Outbard munted lng ram guides prvide stabiity while allwing full length between the frame acute angle bending Stable and fast ac serv mtr driven backgauge system 3D Graphical Cntrller and Offline Sftware Autmatic table crwning Autmatic sheet fllwing systems AD SERVO Series Ecfriendly press brake fr clean energy saving peratins. Lwer cst, Energy Efficient, Accurate,Speed and Quiet. FBS Fleible Bending Slutins Durma s advanced technlgy in the bending f large frmat parts has; fr the autmated and reduced labr bending f large sheet and plate parts. diversifed uses in the different industries while aviding lng, epensive welding peratins which even takes the risk f material stability. Reduced material handling Cmpensatin fr high springback sheets Reduced setup times by autmated lading and unlading Increasesed emplyee saftey On higher tnnage press brakes Durma utililizes and unique b cnstructin which prvides the mst stable machine frame in the industry. Durma prvides the latest technlgy in large frmat bending and autmatin.

2 ADR SERIES Real Innvatin Cmbinatin f Perfrmance, Value and Simplicity Best perfrmance/price rati CNC press brake f the wrld Easy t use CNC cntrller Specially designed cntrl unit and sftware serve yu simplicity and lean peratins even fr ineperienced peratrs. Perfect bending results, easy input the angle and perate the machine Intrductin t Durma Press Brakes Rbust cnstructin,same slid fundatin f all Durma Press Brakes Wrking with ADR s all range easy and cmfrtable in all respects.large daylight pening and large space enables the machine t be put t ptimum use alng its entire wrking length. Designed and manufactured t meet the challange f Cst dwn manufacturing culture Prvides standardly 3 ais Y1 Y X and R manually adjustable.

3 FEATURES Tp beam guiding Duble guides are lng and accurate fr easy sliding f tp beam High Strke Daylight Thrat High wrking space ADR machines ffers wide spaces fr ease f peratin als reduces cycle times. Back Gauge X ais mtrized CNC cntrlled R ais manually height adjustable finger blck Fingers` depth is calculated by CNC cntrller and eecutes X ais.retractin is als a standard feature t acquire accurate parts. Back gauge fingers are easily adjusted n linear guides by ball integrated mtin system. Sliding Frnt Arms Quickset supprt arms are munted n a linear quide way and ball bearing system that allws finger tip lateral adjustment f the frnt supprt arms. Vertically adjustment is als easily achieved. Tp beam guiding

4 Tl Hlders Eur style MultiV Quick Release Clamping Eur style tl hlders ffers precise tl setup by their grund surfaces. Safety Systems fr CE Cuntries ADR can be fully cmply with Eurpean CE regulatins. System respects t the latest CE regulatins by its laser prtectin, guards and hydraulics and electrnics safety prtects peratrs and the machine itself.

5 CNC Cntrl Units Durma CNC Advantage D graphic display (7,4 ) & wrk piece in prgraing page Easy bend functin Autmatic bending sequence Part calculatin Safety guard PLC cunicatin Offline sftware (prgraing and edit features) Mtrized crwning Diagnse f I/O USB interface fr backup and restre prgrams/tls/parameters Maintainence free 85 prgrams (up t 1 steps each prgram); 185 = 0 step 3 Punches & Dies Prgrams, Punches, Dies and Parameters can be cpied using USB Disk r OffLine sftware Wide language ptins Easy upgrade pssibility t clr graphic cntrl unit Durma GT Tuch TFT clrs tuch screen Aut bending sequence Easy bend functin D Graphic display and multisimulatin Linu perating system Offline sftware available Tandem wrking Cnnectin t eternal devices thrugh USB prt fr sftware updating and data backup. Wide language ptins Ergnmic panel design DNC 880s CNC D The DNC 880S numerical cntrl is intended specifically fr sheetmetal bending. Accrding t the sftware installed, it will be used n synchrnized r cnventinal press brakes with mechanical r hydraulic end stps The Dnc 880S is a high perfrmance, cmpetitively priced prduct in a cmpact and slim design TFT clr screen Graphic D display and multisimulatin capability Windws XPe fr multitasking and file management Cnnectin t eternal devices thrugh USB prt fr sftware updating and data backup Over 0 languages available

6 ADR Series Unit Bending frce tn Bending length (A) Distance between clumns (B) Y Rapid speed /sec Y Wrking speed /sec Y Return speed /sec Daylight (D) Table width (G) Table height (F) Strke 160 (C) s s Strke 65 (C) s s s s Strke 365 (C) Thrat depth (E) Supprt arms amunt Back gauge finger blcks amunt Speed f travel in Xais /sec Travel in Xais Mtr pwer kw Oiltank capacity lt Length (L) Width (W) Height (H) Weight appr kg STANDARD EQUIPMENTS Y1, Y, X 3 Aes Cntrl Unit CNC Advantage Back gauge mtrised & linear guide & ball bearing system Back gauge fingers height adjustable Eurpean Clamping system Sliding sheet supprt Arms with TCanal and Tilting stp CNC cntrlled mtrized Crwning (nly n 6meters) Special designed wrldclass hydraulics blcks & valves Wrldclass electrnics system s: Standart : Optinal : Nt Available

7 s s s 4 s 4 s s 4 5 s s s 4 s4 s OPTIONAL EQUIPMENTS Cntrl Unit Durma GT Tuch D Graphic Cntrl Unit CNC DNC 880S D Clur Graphic Cntrl Unit CNC DELEM DA 5 Cntrl Unit CNC DELEM DA 56 D Clur Graphic CE with Manual F.AKAS II M FPSCBC + Safety cvers with switch CE with SICK C 4000 nly fr tandem + steel prtectin cvers DFS1 Laser Finger prtectin (Nn CE) Tp tl Eurpean (One f them is segmented) Bttm tl Eurpean (One f them is segmented) Bttm tl Durma Quick Release Clamping Manual Crwning CNC cntrlled mtrized Crwning Back gauge 00 Back prtectin with Light barrier Oil Clant Additinal Finger blcks & Sliding frnt arms Overseas special packaging Fr mre ptins please cntact us.

8 ADS SERIES High end slutin fr bending Represent the latest technlgy in press brake autmatin, tin, Well cncieved design Ultimate prductivity when perfrming precisin wrk Large daylight pening and wrking space The applicatin f highly dynamic hydraulics serv valves Lng duble guides in cmbinatin with well designed cylinder cnstructin make a large an fleible beam pening pssible. Stable and fast AC Serv mtr driven backgauge system 3D Graphical Cntrller & Offline Sftware CNC Cntrlled crwning Ensures maimum angle accuracy thus satisfying even the highest demands Prvides standardly 4 ais Y1 Y X and R

9 FEATURES Syncr Y1Y Aes & CNC Cntrl Mtrized Crwning Independent left and right aes (Y1Y) cntrlled by electrnics serv valves & electrnics linear psitin cntrllers. CNC cntrlled mtrized crwning system hmgenizes bending frces every pints f the bending parts t acquire straights bents. The need fr shiing is eliminated. Sliding Frnt Arms Quickset supprt arms are munted n a linear quide way and ball bearing system that allws finger tip lateral adjustment f the frnt supprt arms. Vertically adjustment is als easily achieved. XR Back Gauge Fingers` depth and height is calculated by CNC cntrller and eecutes high speed serv mtrs prduced by Siemens. Retractin is als a standard feature t acquire accurate parts. Back gauge fingers are easily adjusted n linear guides by ball integrated mtin system.

10 CNC Cntrl Units MdEva RA Standard Intuitive tuch screen interface Full 3D simulatin Multiple view pints while wrking Machine cmpnents can be individually made invisible fr better jb eaminatin. Autmatic r interactive slutins fr bending sequences, gauging, crner gauging and tl munting 3D cllisin detectin. User defined table fr bend deductin. Rapid slutin cmputatin. Almst unlimited quantity f prgrams and sequences. Smth and fast 3D mtin. Windws XP Pr Cmpact fr multitasking and file management. Delem DA 66T The DA66T is the Delem mdular press brake cntrller. All graphics, including prduct and machine as well as tl setup are als available in 3D. This t visualize the machine situatin as accurate as pssible. The DA66W can prgram D prducts, accurately shwing and calculating including sheet thickness and radii. During prgraing autmatically generatin f bend sequencers can be used as well as manual selectin. The peratr can verrule t his wn chice. With the DA66W als special tls fr e.g. heing bends can be prgraed. The DA66W helps the user in prgraing these bends (with their specific parameters) and als shws the prebend as well as the heing peratin during prductin. Delem DA 69T The DA69T is 1:1 cmpatible with the DA66W and ffers net t D prducts als 3D prducts. 3D prducts can be prgraed with accurate sheet thickness and desired radii. Autmatical bend sequence calculatin can help finding the ptimum bendsequence even frm very cmple prducts. Multiple prducts can prgraed in 3D, D as well as numerical. Strage is managed n the CFharddrive. The cntrllers Windws perating system enabled easy integratin in factry netwrks and due t the realtime capable OS, als instant switch f is pssible. The cntrller will startup time after time, withut annying bting messages. The DA66W and DA69W can als be equipped with an ptinal tuch screen.

11 High Strke Daylight Thrat = High wrking space ADS machines ffers wide spaces fr ease f peratin als reduces cycle times. Safety Systems fr CE Cuntries ADS can be fully cmply with Eurpean CE regulatins. System respects t the latest CE regulatins by its laser prtectin, guards and hydraulics and electrnics safety prtects peratrs and the machine itself. Tl Hlders Eurstyle Clamping Eurstyle tl hlders ffers precise tl setup by their grund surfaces.

12 Quick Release Clamping Hydraulic DEType Clamping Hydraulic New Standard Clamping Durma Tl Clamping Durma DType Hydraulic Clamping Hardening Tls

13 Back Gauge Optins X, R, Z1 Z 4 Aes X1, X, R, Z1, Z 5 Aes X1, X, R1, R, Z1, Z 6 Aes Delta X Back Gauge Fingers 3 Step Finger Blcks Special Fingers

14 Bttm Tl Psitining Systems Pneumatic Psitining System Mtrized Psitining System Laser Angle Measurement System Manufacturing sheet metal parts with prperly bending angles that are kept cnstant all times ften meets a prblem during the actual prductin prcess: different parameters in material thickness and stresses. The best slutin is laser based bending angle measuring device. Any bending angle can be measured. Very cmpact, everything in the appliance. Light influence, light r dark material surfaces play practically n part at all.

15 STANDARD EQUIPMENTS Y1, Y, X, R 4Aes Cntrl Unit CNC Cybelec RA CNC cntrlled mtrized Crwning CNC cntrlled HydMech Crwning (Standard 800 t) Eurpean Clamping system (Standard 400 t) DURMA Clamping system (Standard 600 t) Sliding Frnt Arms with full length linear guide Back gauge, Servmtrised & Linear guide & Ball bearing system (X R) Sliding sheet supprt Arms with TCanal and Tilting stp Prtectin cvers Special designed wrldclass hydraulics blcks & valves Wrldclass electrnics system OPTIONAL EQUIPMENTS Cntrl Unit Delem 66T / 69T CE with Manual F.AKAS II M FPSCBC (SAFETY PLC) CE with FIESSLER AKASLC II AKAS3 M Mtrised + FPSC (SAFETY PLC) CE with SICK C 4000 nly fr tandem DFS1 Laser Finger prtectin (Nn CE) Z1, Z Aes X1, X Aes R1, R Aes Delta X ais, +50 strke X Ais =00 Back prtectin with Light barrier AP3AP4 Sheet fllwer with sliding guide Mtrised height adj Quick Release Clamping Durma Hydraulic r Mechanical Clamping Wila Hydraulic r Mechanical Clamping Tl ptins (Durma, Eurpean, Wila) in tl catalg Bttm tl seperatin system Fr ther ptins please cntact us.

16 ADS Series Unit Bending frce tn Bending length (A) Distance between clumns (B) Y rapid speed /sec Y wrking speed /sec Y return speed /sec Crwning Mt. Mt. Mt. Mt. Mt. Mt. Mt. Mt. Mt. Mt. Mt. Mt. Daylight (D) Table width (G) Table height (F) Depth f pit (F1) Strke 65 (C) s s s s s s s s s s s s Strke 365 (C) Strke 400 (C) Strke 500 (C) Strke 600 (C) Thrat depth (E) Supprt arms amunt Back gauge finger blcks amunt Speed f travel in Xais /sec Travel in Xais Speed f Rais(ma.) /sec Travel in Rais Mtr pwer kw Oiltank capacity lt Length (L) Width (W) Height (H) Weight appr kg t s: Standart : Optinal : Nt Available

17 s s s s s s s s s s s s s s s s Mt Mt Mt Mt Mt Mt Mt HydMech HydMech HydMech HydMech HydMech HydMech HydMech HydMech HydMech Fr ther sizes please cntact us.

18 ADSERVO Increase yur cmpetitive frces by %6 lwer pwer cnsumptin Lwer cst per part by eclgic technlgy Quiet, Energy Efficient and Accurate Ram mvement is pwered by AC Serv mtrs driving hydraulic il in line with Variable Speed Pump. New technlgy allws : Silent bends, Nise level reduced t 63 dba frm 76 dba Energy save, 6% at standby 44% during the press cycle 60 % in 1 hur with 15 press cycles Supprts yur prductin cst efficiency and increases yur cmpetitive frces. Small hydraulic il tank fr Clean envirnment & Cst reductin Thanks t the new technlgy reduce hydraulic tank frm 00 lt t 40 lt Speeds & Accuracy & Syncrnisatin Beam speeds t 00/sec 5,6 times better Synchrnisatin in phase f High Speed

19 ADServ Unit Bending frce tn Bending length (A) Distance between clumns (B) Y rapid speed /sec Y wrking speed /sec Y return speed /sec Crwning Mtrised Mtrized Mtrized Daylight (D) Table width (G) Table height (F) Depth f pit (F1) Strke (C) Thrat depth (E) Supprt arms amunt Back gauge finger blcks amunt Speed f travel in Xais /sec Travel in Xais Speed f Rais(ma.) /sec Travel in Rais Mtr pwer kw Oiltank capacity lt Length (L) Width (W) Height (H) Weight appr. kg STANDARD EQUIPMENTS Y1, Y, X, R 4Aes Cntrl Unit CNC Cybelec RA CNC cntrlled mtrized Crwning CNC cntrlled HydMech Crwning (Standard 800 t) Eurpean Clamping system (Standard 400 t) DURMA Clamping system (Standard 600 t) Sliding Frnt Arms with full length linear guide Back gauge, Servmtrised & Linear guide & Ball bearing system (X R) Sliding sheet supprt Arms with TCanal and Tilting stp Prtectin cvers Special designed wrldclass hydraulics blcks & valves Wrldclass electrnics system OPTIONAL EQUIPMENTS Cntrl Unit Delem 66T / 69T CE with Manual F.AKAS II M FPSCBC (SAFETY PLC) CE with FIESSLER AKASLC II AKAS3 M Mtrised + FPSC (SAFETY PLC) CE with SICK C 4000 nly fr tandem DFS1 Laser Finger prtectin (Nn CE) Z1, Z Aes X1, X Aes R1, R Aes Delta X ais, +50 strke X Ais =00 Back prtectin with Light barrier AP3AP4 Sheet fllwer with sliding guide Mtrised height adj Quick Release Clamping Durma Hydraulic r Mechanical Clamping Wila Hydraulic r Mechanical Clamping Tl ptins (Durma, Eurpean, Wila) in tl catalg Bttm tl seperatin system Fr ther ptins please cntact us.

20 FBS (Fleible Bending Slutins) Advanced Technlgies fr bending large sheet metal fr etremely diversifed uses in the different industries while aviding lng, epensive welding peratins which even takes the risk f material stability. FBS fcuses als t minimize the large wrkpieces handling befre, during and after the bending peratins and respects the net prcess.by this way ffers: Fleibility f bending varies fr diversified uses Accuracy fr large & high springback sheets Lwers setup times by autmatin f lading& unlading Increases yur emplyees safety On high tnnage mega press brakes b cnstructin frame is used which is the mst stabile machine bdy in the wrld utilised technlgy fr press brakes.stability and rigidity f b cnstructins is apprved by ur refences all arund the wrld and finite element analysis n the cmputers. Durma can prvide yu with all the supprt Fleible Bending Slutins and ffer t the turnkey autmatic bending cells cmplete with facility fr lading and unlading.

21 CUSTOM MADE PROJECTS ADS Tandem 800 Lading Unlading System Frnt Feeding System with Pneumatic Pushers Light Ple Industry Unmanned Prductin ADS Tandem 9 Lading Unlading System Frnt Feeding System with Pneumatic Pushers Light Ple Industry Unmanned Prductin

22 ADS Tandem Mtrised Frnt Feeding System Light Ple Industry System 1 Frm Side System Frm Bttm ADS & Truck Dumper Industry

23 ADS Defence Industry ADS Special Hydraulics Frnt Supprt System Steel Service Industry

24 ADS Tri Steel Service Industry ADS Tandem 450 AP3 AP4 Sheet Fllwers

25 Durma Rbtised Press Brakes 0 Thick Special Steel Arm fr Defence Industry

26 FEATURES Light Ple PullOut Systems We have 3 slutins fr light ple pull ut. System 1 Frm Side System Frm Bttm Special Hydraulics Frnt Supprt System Rad Barriers Industry

27 Special Back Gauge X1 X with Pneumatics Pushers Hydraulics Bttm Tl Seperatin System

28 Bttm Tl Adjustable Systems Bttm Tl Lamel Adjustable System Bttm Tl Mtrised Adjustable System Bttm Tl Manual Adjustable System

29 Rbust B Cnstructin Pistn Prductin On high tnnage mega press brakes b cnstructin frame is used which is the mst stabile machine bdy in the wrld utilised technlgy fr press brakes.stability and rigidity f b cnstructins is apprved by ur refences all arund the wrld and finite element analysis n the cmputers. Hydraulic pistns are prduced with precise CNC machining centers in ne sht withut repsitin.

30 Frame Machining Tandem Tri Tetra Press Brakes Cnc precise prcessing applied fr all frames at ne time withut repsitining fr tandem, tri and tetra press brakes. ADS 8000 Tp Beam Machining

31 Durma Shears Durma shears have been manufactured since 1956 and are installed and wrking in a wide variety f sheet metal cutting peratins fr many industries. Years f custmer applicatin eperience has helped us develp durable, lw distrtin and precise cutting machines. Even large shears are machine frames are machined with ur respsitining n the maching centers. Resulting in parallel and square services. Autmatic adjustment f the hlddwn pressure in ur hydraulic shears firmly secures thick r thin sheet prir t the actual cutting. VS Series Variable Rake CNC Shear Cutting angle and blade gap Autmatically CNC adjusted fr fleible and precise cutting prcesses SBT Series Swing Beam Tuch Shear Heavy duty, rbust swing beam cutting fr ptimised cutting parameters MS Series Pwer Operated Shear Allin: HiSpeed, Accurate, Efficient, Perfrmance

32 VS SERIES Variable Rake CNC Shear Slid design & durable bdy fr precise cutting results Blade clearance and cutting angle autmatically adjusted by CNC cntrller Userfriendly CNC Tuchscreen cntrl unit Fleibility fr thin r thick, narrw r wide sheets Fr mre sphisticated usage ; autmatic swingup back gauge, sheet supprt systems, return t sender, autmatic feeding and cnveyr systems are easily integrated Fr sheet handling and ease f peratins ; standard tsltted sheet supprt arms and tabetp ball transfers easy feeding f the sheet Fast cycle times fr thick r thin sheets

33 VS Series Features Finger Guard, Ball Transfers & Hlddwns Back Gauge The first ne meter f the finger guard can be flipped up ut f the way fr easy viewing f the wrk piece at the pint f cut. Hlddwns are prvided t ensure that the plate is held firmly alng the length f the cutting area. The hlddwns are distributed in such a way that mre are clser at each end f the table. This guarantees nt nly safer peratin at the beginning and end f the cut but als the accuracy fr narrw (shrt) plates at each end f the machine. Each independently acting hlddwn is capable f applying high pressure t hld the material being cut at the same time preventing thin and delicate materials frm being marked. The backguage adjustment, standart range 00, has play free straight guides and recirculating ball spindles; it has speed f 00 /sec, a setting accuracy f 0,1 and a repetitive accuracy f +/0,1 (by means f a clsed lp cntrl). A standard feature f the backgague is clearance cmpensatin and it retracts autmatically when cutting narrw strips. Back gauge can swing away at the end f its travel t allw the shearing f unlimited length drp pieces. Thrat Depth Light Curtain f finger prtectin Thrat Depth (minimum ) in the side frames allw shearing f sheets lnger than the blade length. Simple, secure handling

34 CNC Cntrl Units DTuch 7 Large Clr Tuch Screen, Lcd: 7, 800 X 480 Tft Lcd Display Rapid data input Autmatic blade gap Autmatic cutting angle Autmatic cutting length Easy cunicatin, USB Prt: Usb prt fr user usb flash memry Ethernet: RJ45 /0M Operating System: Windws CE User Prgram and Steps: Unlimited Material Type: Unlimited

35 POSITION 1 POSITION Durma 1 POSITION 1 POSITION POSITION 1 3 POSITION POSITION 3 POSITION 4 Durma 3 Anti twisting Return t sender Durma 4

36 Sheet Supprt Devices with Cnveyr and Scrap Cntainer Frnt Feeding System

37 VS STANDARD EQUIPMENTS Heavy duty St 44 steel cnstructin & Stress relieved frame Userfriendly CNC Tuchscreen cntrl unit DTuch 7 Autmatically adjusted rake angle by CNC Autmatically adjusted blade gap by CNC Autmatically adjusted cutting length by CNC Ball integrated frnt tables Ballscrew back gauge, 00 1 mt flipup finger guards Squaring arm with scale & TSlt & Tilting stp ( L= 1500 ) Supprt arms TSlt & Tilting stp ( L=00 ) Illuminatin & Shadw line Thrat depth with Autmatically pressure adjusted slid hlddwns Tp and Bttm blades with 4 sides Ft pedal High perfrmance hydraulics & electrnics cmpnents CENrm fr EU OPTIONAL EQUIPMENTS DNC 61 Cntrl Unit Laser Cutting Line Light Curtains fr Finger Prtectin Pneumatic sheet supprt device standart Durma I Pneumatic sheet supprt device with return t sender Durma III Pneumatic sheet supprt device Durma IV Sheet Supprt device with cnveyr belt and scrap cntainer Stacker + Aligment Cylinder CNC Frnt Feeding System Hydraulic antitwist device Special Thrat Depth Backgauge 150 X1, X Ais Hydraulic swingup back gauge Adjustable hlddwn pressure Oil Clant Central lubrıcatin manual Central lubrıcatin mtrised Adjustable Angle stp 0180 Add. Supprt Arms Special blades Special clr Cntrl Panel n ppsite psitin Temperature measurement Overseas special packaging

38 VS Series Unit Cutting Length (A) Cutting Capacity MS (450 N/²) SS (700 N/²) Strke per min. Min 1/min Ma 1/min Cutting Angle Min Ma Degree Degree ' 0 30' 30' 0 30' 30' 0 30' 30' 0 30' 0 30' 30' 0 30' 30' Number f Hlddwns Units Hlddwn Frce Mintn Matn Backgauge curse min Backgauge speed /sec Mtr Pwer kw Oil Capacity It Thrat Depth (D) Frnt Arms Units Table Height (C) Table Width (B) Table Length (R) Length (L) Width (W1) Ttal Width (W) Height (H) Weight ~kg

39 ' ' 30' ' 30' ' 3 15' ' 3 5' ' ' 1' ' 30'

40 SBT SERIES Swing Beam Tuch Shear Wrld s heaviest and mst rbust swing beam shear cnstructin Prven reliable design frame with rigid swing style upper beam Optimized cutting angle fr minimized distrtin Oversized rller bearing guides and b cnstructed swing beam fr cnstant blade gap ver full cutting length cntribute t straight cuts Easy and lw maintainence peratin

41 FEATURES CNC Tuch Screen Cntrl Unit DTuch 7 Large Clr Tuch Screen, Lcd: 7", 800 X 480 Tft Lcd Display Rapid data input Easy cunicatin, USB Prt: Usb prt fr user usb flash memry Ethernet: RJ45 /0M Operating System: Windws CE User Prgram and Steps: Unlimited Material Type: Unlimited

42 Single Pint Blade Clearance Swing Up Or Away Back Gauge A Quickset single pint blade gap adjustment is cnveniently lcated n the side frame f the machine. The peratr can easily and quickly change this setting, as the material type and thickness demands, fr a high quality blank. Back gauge can swing away at the end f its travel t allw the shearing f unlimited lenght drp pieces. Als available is a swing up style, which swings up and ut f the way when the back gauge reaches the end f its range. Bth styles allw shearing sheets f an unlimited length. Finger Guard, Ball Transfers & Hlddwns Rear Sheet Supprt Systm The first ne meter f the finger guard can be flipped up ut f the way fr easy viewing f the wrk piece at the pint f cut. Hlddwns are prvided t ensure that the plate is held firmly alng the length f the cutting area. The hlddwns are distributed in such a way that mre are clser at each end f the table. This guarantees nt nly safer peratin at the beginning and end f the cut but als the accuracy fr narrw (shrt) plates at each end f the machine. Each independenty acting hlddwn is capable f applying high pressure t hld the material being cut at the same time preventing thin and delicate materials frm being marked. When shearing lng drp pieces f thin material the sheet can drp befre it reaches the gauge bar, therefre making it imp ssible t gauge r, at least gauge accurately. In this system supprt arms which are pneumatically activated supprt the sheet while gauging and then autmatically mve away fr shearing after the sheet is securely clamped and gauged. This als eliminates the need t frnt gauge and he need fr the peratr r additinal persnel, t manually supprt the sheet frm the rear side f the machine, which is nt nly cstly, but unsafe.

43 POSITION 1 POSITION Durma 1 Durma 4

44 SBT Series Cutting Length (A) Cutting Capacity MS ( 450 N/² ) SS ( 700 N/² ) Thrat Depth (D) Strk /Min 1/min Cutting Angle Degree 1 30' 1 30' 1 45' 1 30' 1 45' Numbers f Hlddwn Unit Hlddwn Frce tn Backgauge Range Back Gauge Pwer kw Back Gauge Speed /min Mtr Pwer kw Oil Capacity lt Number f Sheet Supprts Unit 3 3 Table Height (C) Table Width (B) Table Length (R) Length (L) Width (W1) Ttal Width (W) Height ( H ) Weight ~kg

45 SBT STANDARD EQUIPMENTS Heavy duty St 44 steel cnstructin & Stress relieved frame Userfriendly CNC Tuchscreen cntrl unit DTuch 7 Easy blade gap adjustment Ball integrated frnt tables Ballscrew back gauge, 00 & Autmatic swingup Squaring arm with scale & TSlt & Tilting stp (L= 1500 ) Supprt arms TSlt & Tilting stp (L=00 ) Illuminatin & Shadw line 1 mt flipup finger guards Autmatically pressure adjusted slid hlddwns Tp and Bttm blades with 4 sides Ft pedal High perfrmance hydraulics & electrnics cmpnents Swingup back gauge OPTIONAL EQUIPMENTS CENrm fr EU Mtrized blade gap adjustment Laser Cutting Line Light Curtains fr Finger Prtectin Pneumatic sheet supprt device standart Durma I Pneumatic sheet supprt device standart Durma IV Hydraulic antitwist device Special Thrat Depth Backgauge 150 Add. Supprt Arms Adjustable hlddwn pressure Special blades Oil Clant Adjustable Angle stp 0180 Special clr Cntrl Panel n ppsite psitin Temperature measurement Overseas special packaging

46 Durma Punch Presses Thusands f Durma Punch Presses all arund the wrld is verifying the quality, reliability and stability f machines ; their stres relieved steel cnstructin, mdern design, state f art cntrl system,sftware and quality prven hydraulics are ther distinctive characteristics. Aut clamping, strng and fleible turret structure, simple and perfectly designed standardised supplementary equipments and with its user friendly CAD/CAM sftware; machines ffer perfect full package t ur clients. Pssible sftware and parameter prblems can be check via Remte diagnstic functin f the cntrl unit Lading and unlading systems can be integrated fr efficient and lean peratins High perfrmance/price rati Lw maintainence csts Durma Punch Presses are designed and prduced fr value add peratins fr lng lifetime. RP Series Rtatinal Head Punch Durable punching peratin fr cst effective prcesses TP Series Turret Punch Fleible and strng punching prcesses fr each sheet frmats

47 RP SERIES Single rtatinal head machines with versatile C frame cnstructin Stress relieved steel cnstructin Pwerful Siemens cntrller with user friendly CADCAM Sftware Fast and simple peratin High quality and well knwn hydraulic and electrnic cmpnents

48 FEATURES Cntrl System Siemens Sinumerik 840 DSL cntrl system is applied fr punching with strategic alliance with Siemens. Cntrls and screen are munted n a mbile cntrl panel. The cntrl system and ther hardware are munted in a separate cabinet. Machining can be started with just a few steps. Netwrk (ethernet) cnnectin is available as well as prgraing n the cntrl panel. UPS system prevents the cntrl unit frm the vltage fluctuatins and cuts. Integrated nline help messages answer all questins at the lcatin they arise. The diagnstic cncept prvides visual depictins f any functin faults. Remte diagnstics is a matter f curse ver Internet fr diagnstics fr machine cntrller. The cntrl ensures that ptimal acceleratin values can be attained at every stage f machining, depending n the actual masses that need t be mved. Multi Tling Rtatinal Head Durma rtatin punch press machine tp and bttm tls wrk synchrnize t btain all required angular pitch can be ± 0,0. Upper and lwer inde grups have n mechanical cnnectins which means they can be perfectly aligned, even defect int the tls can be adjusted. It has a wide tling usage capacity with 3, 6, 8, tls multi tl selectin. High rtatinal speed 40 rpm makes the machine fast. By using zer backlash Harmnic Drive Gear system fr inde psitin punching. Autmatic repsitin in the X ais enables t punch lnger than meters and eliminate the death area n the sheet.

49 Aut Clamps Cadcam Sftware Autmatic clamps (standard with RP6 RP9) psitin accrding t the CAM prgram, sheet remve sensrs at clamps detects the sheet hld, in case any pssible release machine stps t prtect wrking envirnment. Prgraing time minimized by using fast and easy CADCAM sftware (cnckad) metali r LanTek. By chsing the effective psitin f the tl autmatically t use maimum area f the sheet, additinal repsitin and wrk strips is eliminated. Wrkchute DURMA Punch Press is equipped with infrared barrier system accrding t CE cnfrmity. Discharges prcessed small wrkpieces withut interruptin r small manual manipulatin. (Optinal with RP9)

50 RP Series Unit RP6 RP9 Maimum tnnage tn 30 0 X ais mvement R R Y ais mvement with multiple tl Y ais mvement with single tl Ma. Cutting thickness 6 6 Autmatic psitining range * Speed f Y ais m/min Speed f X ais m/min Speed f C ais inde rpm Lateral speed Y + X m/min 75 Ma. Hit rate (1 pitch, 1 thickness) 1/min Ma. Hit rate (5 pitch, 1 thickness) 1/min Ma. Hit rate : Marking Strke/min Accuracy fr psitining ± 0.1 ± 0.1 Ma. weight f sheet kg Hard disk Gbyte RAM Mb EDO Netwrk system Windws XP Windws XP LCD clrscreen Super VGA Wrking height Table width Machine sizes Mtr kw Oil tank lt Weight appr. kg Main cylinder strke Maimum punching diameter ( fr Multitl ) 4 4 Number f Clamps pcs. Hlding frce f clamps kg Autmatic Clamp Psitining Standard Table type Brush Brush

51 RP STANDARD EQUIPMENTS Cand pedal CADCAM sftware & Activatr Cntrl unit, Siemens Sinumerik 840 D SL Windws XP perating system Remte diagnstic functin Prgraing n the cntrl panel Autmatic clamp psitining (RP6 RP9) Sheet set switches n clamps (RP6 RP9) Netwrk, Ethernet cunicatin. standart 6multi tl with punch and dies 6 pieces Durma tl and guide( gap 0.3 ) rund Ø8 rund Ø rund Ø0 rectangle 4 0 square 7 square 17 Autmatic tl lubricatin Alignment Tls fr Inde Statins (D Statin) Mvable scrap b UPS fr cntrl panel USB driver Brush table Cntrl panel Oil Cler Repsitin n X ais Web cam fr service Manuel nesting OPTIONAL EQUIPMENTS Light barriers fr CE Additinal clamps Special table Tls, Tl hlders, reducers CADCAM SW Secnd activatr (dngle) SW fr Autnesting & Wheel tls Additinal table Air cnditin fr electrical b Additinal il cler Warning lamp Sheet defrmatin alert switch Wrkchute fr RP6 RP9 Autmatic lubricatin fr the machine UPS fr machine ( 30KvA min ) Transfrmatr Aut Nesting and wheel sft

52 TP SERIES Small, medium and large frmat sheet prcessing Punching,frming,tapping, and wheel technlgy capabilities Stress relieved O frame Fleible turret cnfiguratins t elimimate tl setups Aut lubricatin f mving parts Rigid guides One f the best cntrller with functinality & fleibility Pwerful cntrl with user friendly CADCAM Sftware Prgraable sheet clamping system decreases setup times and scrap rati Autmatin can be easily integrated fr efficient and lean peratins while als increasing peratr safety and as well as decreasing pertr fatique.

53 FEATURES Precise and High Speed Turret Intelligent Hydraulics The punching head strke rates f 0 strkes per minute during punching and 1800 per minute during marking. Als can be frming at punching speed. The machine cntrl adjusts strke travel speed and psitin. With its dynamic design, it is pssible t btain speeds f 96 m/min in X ais 80 m/min in Y ais 14 m/min simultaneusly High acceleratin (1g) is pssible acrss the whle wrking range withut any restrictin. Advanced ram psitining cntrl by clsed lp hydraulic Hartmann Lale, table ais drive by Siemens serv mtrs acquire ± 0,1 psitining accuracy and ± 0,5 repeatable accuracy. Accurate inde incremental (0,01 ) is prvided by very precisin bevel gears. Upper and lwer angular synchrnizatin is acquired by backlash free serv mtr & reducers. High Quality Frming Variable dwell time at bttm f strke prvides high quality, frming, ften eliminating secndary prcessing Electrnic adjustment simplifies setup f prgressive frms, flanges, and embssments. With rller technlgy are pssible nt nly n straight gemetries but als n curved and rund areas. This methd is f particular interest fr sectrs such as air cnditining technlgy. (Wheel tls, tapping tls) High speed marking

54 Rbust Bdy Frame Prtal (O) type bdy frame cnsists f tw fully enclsed b fabricatins. Finite element analysis n high perfrmance cmputers was used t simulate the design and thrughly minimize penings, twist, deflectin and shift f the frame. Bdy frame is als treated by high lad and stress relieve during and after the welding. The result is rigid frame that keeps vibratin t minimum, allwing greater precisin in punching, while substantially reducing tl wears and lwering nise levels. The bdy is rbust and very strng, cnsists f tw different parts. Because f its special design, the turret and tls are nt affected frm punching frce even at maimum tnnage. N deflectin ccurs n the turret and tls, s the tl life becme lnger. Turret Statin Sizes TP69 TP9313 A fi B fi C fi D fi B inde C inde D inde

55 Repsitin It is pssible t prcess sheet length ver table length withut need t repsitin. 3 Aut Inde Statins Wrkchute Prvide maimum fleibility by simplifying tling inventries and reducing tl setup time. Tls are rtatable in 0.01 increments enabling the prcessing f cmple shaped parts with the minimum number f tls. Tl change takes less than 3 secnds t cmplete ttal turret mvement and just 0,6 secnds fr single tl. T evacuate parts during punching als with srting and stacking capacity. The parts chute, small parts up t can be ejected directly int a parts cntainer. An ptinal cnveyr system.(tp6, TP9 standard, rest ptinal) Frming almst at punching speed by clsed lp hydraulic by Bsch Rerth. A variable frming psitin ensures that frming peratins can be carried ut with minimal strke travel. The dies are psitined belw the table surface, preventing sheets frm being scratched r caught, therefre micr tags can be reduced t minimum fr mre precisin parts.

56 Mtin and Table Autmatic Clamps A new design f X and Y ais, direct drive technlgy is used. This will increase the perfrmance and eliminates any lses frm belts, gears r any transmissin systems. When punching thinner material, ne f the prblem is t cntrl the sheet mvement at nn clamping area. T eliminate this matter 3 clamps r mre is available. Ball table mainly easy mvement f the sheet, brush table is generally fr sensitive and sft material punching fr nt t scratch the sheet. Bth is available accrding t custmer demands. Cadcam Sftware Cntrl System Prgraing time minimized by using fast and easy CADCAM sftware (cnckad) metali r LanTek. By chsing the effective psitin f the tl autmatically t use maimum area f the sheet, additinal repsitin and wrk strips is eliminated. Siemens Sinumerik 840 DSL cntrl system is applied fr punching. Cntrls and screen are munted n a mbile cntrl panel. The cntrl system and ther hardware are munted in a separate cabinet. Machining can be started with just a few steps. Netwrk (ethernet) cnnectin is available as well as prgraing n the cntrl panel. UPS system prevents the cntrl unit frm the vltage fluctuatins and cuts. Integrated nline help messages answer all questins at the lcatin they arise. The diagnstic cncept prvides visual depictins f any functin faults. Remte diagnstics is a matter f curse ver Internet fr diagnstics fr machine cntrller.

57 TP Series Birim TP6 TP9 TP63 TP93 TP13 TPL63 TPL93 Maimum tnnage tn Frame type O Gövde O frame O frame O frame O frame O frame O frame X ais mvement R R R R R R R Y ais mvement with single tl Autmatic Repsitining range * 000* Speed f Y ais m/min Speed f X ais m/min Lateral speed Y + X m/min Ma. Hit rate (1 pitch, 1 thickness ) 1/min Ma. Hit rate (5 pitch, 1 thickness ) 1/min Ma. Hit rate : Marking 1/min Main cylinder strke Maimum punching strke Ma. cutting thickness (Fied Statin) Mild Steel Stainless Steel Ma. cutting thickness (Inde Statin) Mild Steel Stainless Steel Taret (kalıp ve tutucu hariç) Birim TP6 TP9 TP63 TP93 TP13 TPL63 TPL93 A fi B fi C fi D fi B indeks C indeks D indeks 50.9 t TP Serisi Birim TP6 TP9 TP63 TP93 TP13 TPL63 TPL93 Psitining accuracy ± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.1 Repeatable accuracy ± 0.05 ± 0.05 ± 0.05 ± 0.05 ± 0.05 ± 0.05 ± 0.05 Turret rtatin speed rpm Aut inde rtatinal speed rpm Ma. weight f sheet kg Hard disk Gbyte RAM Mb SDRAM Netwrk system Windws XP Windws XP Windws XP Windws XP Windws XP Windws XP Windws XP LCD clrscreen Super VGA 15'' 15'' 15'' 15'' 15'' 15'' 15'' USB Ethernet /0 /0 /0 /0 /0 /0 /0 Machine dimensin Height (H) Width (withut light barrier) (W) Width (with light barrier) Length (withut light barrier) (L) Length (with light barrier) Table height Weight appr. kg Mtr kw Oil tank lt Air pressure bar Number f Clamps pcs Hlding frce f clamps Standard Standard Standard Standard Standard Standard Standard Table type kg Fırçalı Fırçalı Fırçalı Fırçalı Fırçalı Fırçalı Fırçalı * : Special table must be added t the machine and the light barriers must be lcated the crrect psitin. Ma.weight 0 kg.

58 TP STANDARD EQUIPMENTS Cand pedal CADCAM sftware & Activatr Cntrl unit, Siemens Sinumerik 840 D SL Windws XP perating system Remte diagnstic functin Prgraing n the cntrl panel Autmatic clamp psitining. Sheet set switches n clamps Netwrk, Ethernet cunicatin. Autmatic tl lubricatin UPS fr cntrl panel Mvable scrap b Brush table Oil Cler USB Driver Web cam fr service Repsitin n X ais Alignment Tls fr Inde Statins (C+B Statin) ( fr TP6, TP9) Alignment Tls fr Inde Statins (D Statin) (fr TP63, TP93, TPL93, TP13) Manual nesting OPTIONAL EQUIPMENTS Light barriers fr CE Additinal clamps Table (brush&ball) Tls, Tl hlders, reducers CADCAM SW Secnd activatr (dngle) SW fr Autnesting, Wheel and Tapping tls Warning lamp Sheet defrmatin alert switch Turret cver fr perfrated sheets Vacuum slug remver Wrkchute Autmatic lubricatin fr the machine Air cnditin fr electrical b Additinal il cler Lading Unlading preparatin Lading Unlading system Additinal table Special table Transfrmatr UPS fr machine ( 30KvA min ) Additinal allignment tl

59 Durma Laser Cutting Machines A mdular prduct family f stateftheart flying ptics laser cutting machines where the cutting head mves accurately and with high dynamics ver the wrk piece. There are slutins fr different sheet sizes, with ptimal laser technlgies fr every range f materials and thicknesses, and all are driven by high perfrmance and maintenance free rack and pinin r linear mtr mtin systems. HD Series The HD series f CO laser machines allw highquality cutting f bth thin and thick material sectins and ffers tp perfrmances at minimal running csts. HDF Series Machine with fiber laser surce which ffer very high quality cutting and perfrmance n a wide variety f material types with lw energy cnsumptin. Cnfiguratin 1kW kw.5kw 3kW 3.5kW 4kW 4.5kW Cnveyrs Shuttle table Autfcus head Tube cutting CELL HDF Smart Fiber Rack & Pinin HDF Linear HDFL 3015 CO Rack & Pinin HD 3015 Linear HDL 3015 Cnfiguratin 1kW kw.5kw 3kW 3.5kW 4kW 4.5kW Cnveyrs Shuttle table Autfcus head Tube cutting CELL CO Rack & Pinin Linear HD 400 HDL Rack & Pinin HDF 400 Fiber Linear HDFL 400 Rack & Pinin HDF Fiber Linear HDFL 600 Rack & Pinin HDF Fiber Linear HDFL 800 () Standard () Optinal () Nt Available

60 CO LASER TECHNOLOGY The diffusin cled laser surce prvides a high beam quality at laser pwers up t 4kW with a minimal running cst cmpared with ther CO laser technlgies. The laser is iediately ready fr use when pwering n the machine and cnsumes n energy when it is in standby. Maintenance There are n majr parts in the laser that are subject t mechanical wear, there is n electrde ersin inside the vacuum chamber that culd cntaminate internal ptics and there is an absence f brittle glass tubes t cntain the laser medium. These unique features allw an etremely lw rutine maintenance: bth in part cst and in dwntime. Laser gas Since the electrdes that prvide the pwer t the electrical discharge in the laser medium are nt in cntact with the laser gas, the gas des nt get cntaminated and allws the laser t perate three days withut the need f refreshing it. Beam Delivery System The laser beam prpagates thrugh a cmpletely clsed beam delivery system verpressurized by clean, dry air. The laser beam preserves its ecellent quality and has cnstant characteristics all ver the wrking area. Cutting Speed / Material Thickness (Assist gas N ² ) Quality Fiber Quality CO Speed Fiber Speed CO

61 FIBER LASER TECHNOLOGY The laser pwer surce f the HDF series is an allslidstate fiber laser. This technlgy reduces further the maintenance requirements, and ffers the lwest pssible running cst with a wallplug efficiency f 30% and withut the need f any laser gas. When the applicatin requires a brader spectrum f material types t be cut and the maimum thickness range is limited, the fiber laser is the ideal slutin: it will cut faster at lwer cst than any CO laser at the same laser pwer. Maintenance Fiber lasers are all slid state and have n mechanical parts that culd suffer frm wear r need adjustment. The laser surce is therefre truly maintenance free and has an epected life time f > 0,000h. Laser gas Where CO lasers are ecited by an electrical discharge in a laser gas medium, fiber lasers are pwered by dide lasers and require n gas fr their peratin. Beam Delivery System The fiber laser light is brught frm the laser surce t the cutting head by a fleible glass fiber. There are n mirrrs in the beam delivery that require maintenance and adjustment. The light des nt travel thrugh air, making a flushing r verpressurizing with clean air unnecessary. Reduced pwer cnsumptin Nt nly will fiber lasers cut faster than CO lasers with a similar utput pwer, their wallplug efficiency f 30% is mre than duble. There is n standby electrical cnsumptin and als the cling requirements are nly a fractin f the nes fr a CO laser. Cutting Speed / Material Thickness (Assist gas O ² ) Cst Maintenance Pwer Cnsumptin Cmpressed Air Quality Fiber Quality CO Speed Fiber Speed CO Fiber CO

62 THE WINNING FORCE / LASER CUTING MACHINES GENERAL FEATURES Rigid Frame & Gantry The fundatin basis f all Durma laser machines is a rigid stressrelieved welded steel frame cnstructin upn which a stiff gantry ais system mves the cutting head. The design guarantees accurate parts even when cutting with the fastest speeds and under the highest acceleratins. Shuttle Table Integrated shuttle tables are incrprated n the laser machine t maimize the prductivity and minimize the material handling times. The shuttle table and pallet change system allws cnvenient lading f new sheets r unlading f finished parts while the machine is cutting anther sheet inside the wrking area. The available shuttle tables n all machine mdels are fully electric and maintenance free: there are n hydraulic ils t handle and the table changes take place fast, smth and energyefficient. Scrap cnveyr The ptinal lateral autmatic scrap cnveyrs allw the remval f scrap pieces frm the wrking area withut the need t interrupt the cutting prcess. The sideways peratin f the shrt cnveyrs allw fr easy maintenance and trublefree running. Cntrl Unit Durma laser machines achieve the highest dynamics and the fastest laser prcessing cycle times thanks t the cmbinatin f rigid mechanics and a stateftheart numerical cntrl and drive system. The graphical user interface ensures an easy peratin f the machine and the nbard libraries f reference cutting parameters fr varius materials and thicknesses allw the peratr t achieve ptimal cutting results in a minimum amunt f time. Prgrams can be laded easily int the machine with a USB stick r ver a fast Ethernet cnnectin with the cmpany netwrk.

63 THE WINNING FORCE / LASER CUTING MACHINES Cutting Head İn the highpressure autfcus cutting head fr fiber lasers the cutting lens is shielded frm the laser prcess by an echangeable lwcst prtectin windw. The 1μm wavelength light f fiber lasers is very sensitive t dust r ther cntaminatin prduced in the cutting r piercing prcess, therefre the cutting head is being well prtected in an additinal cver t ensure that all critical parts remain as clean as pssible. The integrated capacitive distance sensr is capable f having the head fllw height differences in the sheet even at the etreme high cutting speeds that can be achieved with the fiber laser technlgy. Linear mtrs Stateftheart linear mtrs narrw dwn further the accuracy f the machine and ffer higher dynamics than the rack and pinin system. When the applicatin demands high precisin and/r require many psitining mvements between cmple shaped features, the linear mtrs will reduce the dead times in the prcess and increase the prductivity. CAD/CAM Sftware The CAD/CAM sftware prvided with the machine has all the tls t imprt r draw parts, prepare and ptimize autmatically the different gemetries fr the laser cutting prcess and make efficient nests.

64 NEW GENERATION HDF SMART 3015 When the requirement is t laser cut with high perfrmance and precisin in thin materials, but the autmatin f the prcess is nt a must, the HDF SMART is ur prpsal: a straightfrward and entrylevel but true fiber laser cutting machine. The wrk preparatins are dne manual, but nce the HDF SMART is in peratin, it wrks with the same accuracy and quality as the bigger brthers in the laser prduct family. Technlgies Laser surces Wavelength Pwer utput range Plarizatin Ma. pulse frequency Gas cnsumptin Ma. pwer cnsumptin 0.5kW nm kw Randm 5 khz kw 1kW nm kw Randm 5 khz 4 kw kw nm 0... kw Randm 5 khz 8 kw Applicatin range Mild steel ma. thickness Stainless steel ma. thickness Aluminum ma. thickness Cpper ma. thickness Brass ma. thickness 0.5kW kW kw

65 HDF SMART 3015 TECHNICAL DATA Ecnmic Fast Easy t use Dimensins Layut area Machine height Machine width Machine length Machine weight Wrking range Xais Yais Zais Ma. sheet size Ma. sheet weight Dynamics Ma. speed Xais Ma. speed Yais Ma. speed simultaneus Ma. acceleratin Xais Ma. acceleratin Yais Ma. acceleratin simultaneus Psitinal accuracy Repeatability kg kg 90 m/min m/min 150 m/min m/s^ m/s^ 14 m/s^

66 NEW GENERATION FIBER LASER HDF / HDFL 3015 The laser pwer surce f the HDF series is an allslidstate fiber laser. This technlgy reduces further the maintenance requirements, and ffers the lwest pssible running cst with a wallplug efficiency f 30% and withut the need f any laser gas. When the applicatin requires a brader spectrum f material types t be cut and the maimum thickness range is limited, the fiber laser is the ideal slutin: it will cut faster at lwer cst than any CO laser at the same laser pwer. Type HDF HDF / HDFL 1kW kw 3kW Technlgies Laser surces Wavelength Pwer utput range Plarizatin Ma. pulse frequency Gas cnsumptin Ma. pwer cnsumptin nm kw Randm 5 khz 4 kw nm 0... kw Randm 5 khz 8 kw nm kw Randm 5 khz 1 kw 4kW nm kw Randm 5 khz 16 kw Applicatin range Mild steel ma. thickness Stainless steel ma. thickness Aluminum ma. thickness Cpper ma. thickness Brass ma. thickness

67 HDF / HDFL 3015 TECHNICAL DATA Ecnmic Fast Easy t use Dimensins HDF HDFL Layut area Machine height Machine width Machine length Machine weight kg kg Wrking range Xais Yais Zais Ma. sheet size Ma. sheet weight Dynamics Ma. speed Xais Ma. speed Yais Ma. speed simultaneus Ma. acceleratin Xais Ma. acceleratin Yais Ma. acceleratin simultaneus Psitinal accuracy Repeatability kg 90 m/min m/min 150 m/min m/s^ m/s^ 14 m/s^ kg 00 m/min 00 m/min 80 m/min 0 m/s^ 0 m/s^ 8 m/s^

68 NEW GENERATION FIBER LASER HDF / HDFL 600 The laser pwer surce f the HDF series is an allslidstate fiber laser. This technlgy reduces further the maintenance requirements, and ffers the lwest pssible running cst with a wallplug efficiency f 30% and withut the need f any laser gas. When the applicatin requires a brader spectrum f material types t be cut and the maimum thickness range is limited, the fiber laser is the ideal slutin: it will cut faster at lwer cst than any CO laser at the same laser pwer. Type Technlgies Laser surces Wavelength Pwer utput range Plarizatin Ma. pulse frequency Gas cnsumptin Ma. pwer cnsumptin kw nm 0... kw Randm 5 khz 8 kw HDF / HDFL 3kW nm kw Randm 5 khz 1 kw 4kW nm kw Randm 5 khz 16 kw Applicatin range Mild steel ma. thickness Stainless steel ma. thickness Aluminum ma. thickness Cpper ma. thickness Brass ma. thickness

69 Dimensins HDF HDFL Layut area Machine height Machine width Machine length Machine weight kg kg Wrking range Xais Yais Zais Ma. sheet size Ma. sheet weight Dynamics Ma. speed Xais Ma. speed Yais Ma. speed simultaneus Ma. acceleratin Xais Ma. acceleratin Yais Ma. acceleratin simultaneus Psitinal accuracy Repeatability kg 90 m/min m/min 150 m/min m/s^ m/s^ 14 m/s^ kg 00 m/min 00 m/min 80 m/min 0 m/s^ 0 m/s^ 8 m/s^

70 NEW GENERATION CELL The Durma Laser CELL fr autmatic lading and unlading f sheets is prbably the mst cmpact slutin in the industry, ffering a maimum f fleibility n a minimum f required flrspace.

71 Ecnmic Fast Easy t use Tw different layuts are pssible and the system can be adapted fr integratin t autmatic strages. The CELL is a fullfunctinal system epansin f the laser cutting machine: wrk queues f several sheets are activated by pressing ne single buttn and there is n separate cntrl panel fr the lading/ unlading unit. When the prductivity f a laser machine needs t be increased r when the material handling and flw in a factry needs t be ptimized, the Durma Laser CELL will be the mst efficient and mst ecnmic slutin. CELL TECHNICAL DATA Dimensins Layut area Machine height Machine width Machine length Machine weight Wrking range Ma. sheet dimensin Min. sheet dimensin Ma. sheet thickness Min. sheet thickness Ma. sheet weight Ma. height n unlading table (incl. pallet) Ma. weight n unlading table Ma. height n lading table (incl. pallet) Ma. weight n lading table kg kg kg kg

72 NEW GENERATION CO LASER HD / HDL 3015 The diffusin cled laser surce prvides a high beam quality at laser pwers up t 4kW with a minimal running cst cmpared with ther CO laser technlgies. The laser is iediately ready fr use when pwering n the machine and cnsumes n energy when it is in standby. Technlgies Laser surces Wavelength Pwer utput range Plarizatin Ma. pulse frequency Gas cnsumptin.5kw.6 μm kw Linear 5 khz 0.4 Nl/h 3.5kW.6 μm kw Linear 5 khz 0.4 Nl/h 4.5kW.6 μm kw Linear 5 khz 0.4 Nl/h Applicatin range Mild steel ma. thickness Stainless steel ma. thickness Aluminum ma. thickness

73 HD / HDL 3015 TECHNICAL DATA Ecnmic Fast Easy t use Dimensins HD HDL Layut area Machine height Machine width Machine length Machine weight kg kg Wrking range Xais Yais Zais Ma. sheet size Ma. sheet weight Dynamics Ma. speed Xais Ma. speed Yais Ma. speed simultaneus Ma. acceleratin Xais Ma. acceleratin Yais Ma. acceleratin simultaneus Psitinal accuracy Repeatability kg 90 m/min m/min 150 m/min m/s^ m/s^ 14 m/s^ kg 00 m/min 00 m/min 80 m/min 0 m/s^ 0 m/s^ 8 m/s^

74 Laser Cutting Samples Crrect dimensin Quality Cutting Clean Cutting Fast Cutting Versatile Cutting Reilable Cutting

75 DURMA PLASMA CUTTING MACHINES Plasma machines ffer quality, efficiency, lwer cutting cst and wide range f cutting f mild steel, stainless steel and aluminium. High perfrmance machines prvide the best cutting angles and lng cnsumable life fr the custmer s needs by using the wrld class plasma equipments and cntrl systems. PL Series Rail Type Plasma Cutting Machine High Definitin Cutting fr Heavy Duty Prductivity PLC Series Cmpact Plasma Cutting Machine High Definitin, Fleible, Small Ftprint Cutting Slutin

76 PL SERIES Durma uses nly the best in cmpnents which include a Siemens mtin cntrl system and a Hypertherm supply surce. A strng effrt has been made t prvide the fllwing; Best cut angle Best edge quality Precise & fast psitining Lng cnsumable life Easy prgraing Easy setup Reliability Energy efficient Clean peratin The PL Series is built manufactured as a true precisin machine tl. These high perfrmance plasma cutting machines are designed t cut a wide range f mild steel, stainless steel and aluminum. The PL is equipped with well knwn, reliable, and readily available cmpnents. High psitining speeds, acceleratins and autmatic trch height cntrl prvide the best in high quality efficient cutting. The D cutting system is available in standard as well as custm lengths and widths.

77

78 PLC SERIES The PLC (cmpact) Series unitized frame cncept, and the PL series which utilizes system where the table is independent f the tw guide rails which are flr munted. Dual precisin rack/pinin guiding fr bth the Y1, Y ais and the gantry (X ais), which huses the cutting trch. The heavy duty machine frame is welded and stress relieved. A synchrnized dual side backlash free drive system with high accuracy planetary gears prvides fr high quality and accurate cutting. The tables are partitined and zned fr efficient remval f dust. Manual and prgraable beveling and yfuel cutting heads are several ptinal features that are available.

79 Plasma Surce HPR XD Series is used as the plasma surce. It is available in 130,60, and 400 amp capacities. Manual r Autmatic gas cntrl cnsles are available t assure the best cutting gas rati is achieved. Fr labeling and identificatin purpses, a marking feature is included. The system is supplied with laser lcating device. A laser beam is used t lcate the and y crdinates f the sheet. This allws the cutting ais t knw eactly where it is with respect t the sheet. Faster setup and mre accurate cutting. Wrk Piece Hydefinitin Cutting Trch Height Cntrl Patented HyDefinitin technlgy aligns and fcuses the plasma arc, imprving arc stability and energy fr mre pwerful precisin cutting. Narrw kerf width enables fine feature cutting and minimizes material waste. Rbust, drssfree cutting minimizes part cleanup. Repeatable cutedge quality eliminates scrap and rewrk. Imprved hle and internal shape cuts rival laser quality at lwer cst. Hypertherm s XY ARG GLIDE THC is a trch height cntrl system designed fr plasma cutting applicatins n an XY cutting table. The system uses the plasma arc vltage t cntrl the physical standff (distance) between the trch and wrkpiece during plasma arc cutting. Initial height sensing (IHS) is accmplished by hmic cntact sensing r by a limited frce stall detectin methd. Als the used equipment called Breakaway prtects the plasma trch against crashing by sending an interrupt signal.

80 True Hle Technlgy Hypertherm s patentpending True Hle cutting technlgy fr mild steel prduces significantly better hle quality than what has been previusly pssible using plasma. This is delivered autmatically withut peratr interventin, t prduce unmatched hle quality that surpasses the cmpetitin. 1 hle withut True Hle technlgy cut with HPRXD Plasma 1 hle with True Hle technlgy cut with HPRXD Plasma Hypertherm s True Hle cutting technlgy fr mild steel is eclusively available fr use n Hypertherm s HPRXD aut gas plasma systems and is autmatically applied by ur cutting ptimizatin and nesting sftware and CNC sftware t hles up t 1" with hle diameter t thickness ratis as lw as 1:1. True Hle technlgy is a specific cmbinatin f the fllwing parameters that is linked t a given amperage, material type, material thickness and hle size: Prcess gas type Gas flw Amperage Piercing methdlgy Lead in/ut technique Cut speed Timing True Hle Technlgy requires a HyPerfrmance Plasma HPRXD aut gas system alng with a True Hle enabled cutting table, nesting sftware, CNC, and trch height cntrl.

81 CNC Cntrl Unit CAD Cam Sftware The SINUMERIK 840Disl is a fully PCintegrated numerical cntrl system fr up t 0 aes, interwrking with the SINAMICS S drive system. The cntrl has pen hardware and sftware functins and is ideally suited fr users requiring distributed autmatin slutins with regard t PLC I/Os and drives and/r prefer a fully PCintegrated cntrl system. Metali sftware is available fr easy prgraing and drawing f parts. It als easily and quickly cnverts DXF and DWG files t machine language fr cutting. The autmatic nesting feature lks at the multiple parts t be cut frm the sheet, and then rganizes them n the sheet in the mst efficient way. Lwer material csts. Durma has a wn plasma sftware n Sinumerik cntrller. The peratr can lad the peratin parameters t the pwer supply easily. Sme simple shapes can be laded frm the included imprvable library. The cutting peratins is shwn n the screen during cutting. Cntrller can be cnnected t the cmputer r a LAN via Ethernet cnnectin pint. If the custmers want, they cntrl the plasma filter unit by pressing any buttn n the cntrl panel r autmatically when the cutting starts. Machine searches the plate, finds the Operatin Zer psitin and calculates the Plate Angle autmatically.

82 Fume Etractin System During the thermal cutting prcess, a large amunt f harmful dust particles are created. This dust is harmful t persnnel, the envirnment, and the machines. Therefre it is imprtant t use a filtratin system fr ptimum etractin f these particles and prvide a clean air wrking envirnment. OXY Cut Oyfuel cutting heads are available t allw the cutting f thicker mild steel. Air Dryer Plasma technlgy uses air fr cutting and/r shield gas. This air must be clean, dry, and il free. In this case an air dryer must be used. Lnger Cnsumable Life Patented LngLife technlgy significantly imprves cnsumable life. Eceptinal cutting speeds prduce mre finished parts per set f cnsumables. HyPerfrmance cnsumables are engineered fr higher quality with lwer cst. Cutting Tables All cutting tables are partitined in t different znes. Each zne is equipped with electr pneumatic switch which are autmatically cntrlled by the CNC when the trch is cutting in that zne. This enhances ehaust capabilities and reduces the size requirement f the filtratin system.

83 Plasma Bevelling Head Drilling Head Plasma Cutting Machine with lading unlading system

84 PL & PLC STANDARD EQUIPMENTS Siemens 840 DISL CNC cntrl Unit Slid & CNC machined steel frames Rbust bridge CAD CAM Sftware with Aut nesting Cutting plate alignment functin with Laser dide Plasma ignitin cnsl Cand Trch High Cntrl (THC) Tw side mtin cntrl system (lw backlash reducers + rack / pinin) AC Digital Servmtrs n aes Marking system Spare parts,cnsumables starting kit High mechanical accuracy t + 0,1 Ais psitining speed 35 m/min. Trch height cntrl travel with ballscrew n dual linear guides Independent cutting tables Speed cntrl device Table incl PLC series Remte diagnstics via Ethernet Rack&Pinin with linear guide ( PLC Series) Thick slats n table Tables suitable fr right suctin Web cam fr service OPTIONAL EQUIPMENTS Table fr PL series Hypertherm Plasma surce Autmatic gas cnsl Manuel gas cnsl Filter Plasma Trch brake away system Additinal Oyfuel Trch (Oy fuel trch, Oy trch high cntrl, Oy trch high sensr) (ma. y trch) Bridge preparatin fr additinal trch (plazma r y) Manuel trch tilting system ± 45 CNC cntrlled trch tilting system ± 45 3D Cutting & Rtatr Safety light barrier Fault and Prgram end signal lamp Air dryer Arcglide THC Trch Height Cntrl ( instead f Cand THC) Drilling Spindle Lading & Unlading systems Special applicatins Cnsumables

85 A (.) B (.) C (.) D (.) E (.) F (.) G (.) H (.) WEIGHT (kg) PLC PLC PLC PL PL PL PL PL PL PL Unit HPR130XD HPR60XD HPR400XD Plasma pwer surce Hypertherm Hypertherm Hypertherm Ma High Quality Cutting capacity (MS) (edge start) Ma High Quality Cutting capacity (MS) (pierce capacity) Maimum Psitining speed X / Y m/min Maimum Cutting speed m/min Psitining accuracy +/0.1 +/0.1 +/0.1 Repeatability Output current A Current regulatin range A Gas cnsle autmatic O,N,H35, F5,Air O,N,H35, F5,Air O,N,H35, F5,Air Cutting angle degree Plasma gas O,N,H35, F5,Air O,N,H35, F5,Air O,N,H35, F5,Air Plasma shield gas O,N,Air, H35, O,N,Air, H35, O,N,Air, H35,

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