MAXIMUM. Mill-Max Spring-loaded Connectors Minimize Noise
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- Lorena Young
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1 MXIMUM solutions Mill-Max Spring-loaded Connectors Minimize Noise When the power is on, you don t want shock or vibration to create spurious signals. Mill-Max Spring-loaded Connectors provide a reliable electrical connection in the most rigorous environments: Maximum Continuity: Precision-machined gold-plated components and a low-resistance spring maintain a consistent electrical path. Maximum Stability: Tested to a minimum of 50G shock and 10G vibration with no spikes >1μs and >1.15V with 0.5 applied. Maximum Endurance: 1,000,000 cycles and still electrically silent. Maximum Range: Six families of single and double row strip assemblies for.100 mounting grid - low and high profile surface mount styles available on carrier tape & a thru-hole style for manual placement. Plus a choice of 45 discrete spring-loaded contacts for use in customer specific assemblies. (1/09-506,525,534,537,540,546,554,560,561,562,568,571) Mill-Max Mfg. Corp. 190 Pine Hollow Road, Oyster ay, NY Fax: R Maximum Interconnect Solutions
2 SPRING LODED CONNECTORS, Low Profile Series 811, 813 five heights from.137 to.236, supplied in single and double row contact strips. Pistons have a long stroke relative to the low profile of the assembly. oth 811 & 813 series, contact styles 1 thru 4, are available on 32mm wide carrier tape for pick and place assembly per EI-481. See page 119 for strip lengths available and ordering information. SINGLE ROW Series 811 Style 0 only DI..072 DI. DOULE ROW Series Style 0 only DI..072 DI. Single Row Series XX-30-00X-101 Specify contact style 0-4 Specify # Double Row Series XX-30-00X-101 Specify contact style 0-4 Specify # CONTCT INITIL HEIGHT Contact piston & ase: Machined copper alloy plated 20µ gold Spring: eryllium copper plated 10µ gold Spring initial height (): 25 grams Spring mid stroke (/2): 60 grams Spring full stroke (): 95 grams Coplanarity:.005 (Single Row up to 10 pins; Double Row up to 20 pins) For higher pin counts contact Tech Support. Current rating: 2 (continous), 3 (peak) per contact 117
3 SPRING LODED CONNECTORS, High Profile Series 812, 814 ten heights from.255 to.430, supplied in single and double row contact strips. Pistons have a long stroke relative to the low profile of the assembly. oth 812 & 814 series are available on 32mm wide carrier tape for automated pick and place assembly per EI-481. See page 119 for strip lengths available and ordering information. SINGLE ROW Series DI. Single Row Series XX-30-00X-101 Specify # Double Row Series XX-30-00X-101 Specify # DI..072 DI. DOULE ROW Series 814 CONTCT INITIL HEIGHT CONTCT INITIL HEIGHT DI..059 DI..072 DI..100 Contact piston & ase: Machined copper alloy plated 20µ gold Spring: eryllium copper plated 10µ gold Spring initial height (): 25 grams Spring mid stroke (.0275): 60 grams Spring full stroke (): 95 grams Current rating: 2 (continous), 3 (peak) per contact 118
4 Single Row Series 811/ X-30-00X-191 Specify # mm wide, 9mm deep or 44mm wide, 13mm deep.176 SPRING LODED CONNECTORS Carrier Tape & pplications for Series 811/812/813/814 in Carrier Tape X-30-00X-191 Specify # XX-30-00X-191 Specify # 2-12 Specify contact style 1-4 (32mm wide tape, 400 parts per 13 reel) Specify contact style 0-2 (32mm wide tape, 400 parts per 13 reel) Specify contact style 3-9 (44mm wide tape, 200 parts per 13 reel) Coplanarity:.005 up to 10 pins; For higher pin counts contact Tech Support. 16mm 32mm wide, 9mm deep or 44mm wide, 13mm deep.176 Series 811, , 814 Double Row Series 813/ XX-30-00X-191 Specify contact style 1-4 Specify # (32mm wide tape, 400 parts per 13 reel) XX-30-00X-191 Specify contact style 0-2 Specify # (32mm wide tape, 400 parts per 13 reel) XX-30-00X-191 Specify # Specify contact style 3-9 (44mm wide tape, 200 parts per 13 reel) Coplanarity:.005 up to 20 pins; For higher pin counts contact Tech Support. 16mm VCUUM PICK-UP CLIP REMOVED FTER SOLDERING Cable Termination Some Typical pplications VCUUM PICK-UP CLIP REMOVED FTER SOLDERING Internal attery Connection Charging ase for Portable Instruments PC Connection 119
5 SPRING LODED CONNECTORS Thru Hole Mount Series 821, 823 five heights from.137 to.236, supplied in single and double row contact strips. Pistons have a long stroke relative to the low profile of the assembly. 821 & 823 series contact strips are designed for manual placement into Ø.022±.003 plated-thruholes in the circuit board prior to hand, wave or reflow soldering. SINGLE ROW Series 821 Style 0 only DI..017 DI..072 DI. DOULE ROW Series 823 Single Row Series XX-10-00X-101 Specify contact style 0-4 Specify # Double Row Series XX-10-00X-101 Specify contact style 0-4 Specify # CONTCT INITIL HEIGHT Style 0 only.042 DI..017 DI..072 DI. Contact piston & ase: Machined copper alloy plated 20µ gold Spring: eryllium copper plated 10µ gold Spring initial height (): 25 grams Spring mid stroke (/2): 60 grams Spring full stroke (): 95 grams Current rating: 2 (continous), 3 (peak) per contact 120
6 SPRING LODED CONNECTORS Thru Hole Mount Series 825, 827 a height of.302, supplied in single and double row contact strips. Pistons have a.045 mid stroke &.090 max stroke. 825 & 827 series contact strips are designed for manual placement into Ø.030±.003 plated-thruholes in the circuit board prior to hand, wave or reflow soldering. SINGLE ROW Series 825 Single Row Series DI. Fig XX Specify # Double Row Series Fig XX DI..072 DI. Specify # DOULE ROW Series 827 Contact piston & ase: Machined copper alloy plated 20µ gold Spring: eryllium copper plated 10µ gold DI..025 DI..072 DI..115 Spring initial height (): 25 grams Spring mid stroke (/2): 60 grams Spring full stroke (): 95 grams Current rating: 2 (continous), 3 (peak) per contact
7 SPRING LODED CONNECTORS with lignment pins Series X X101 ten heights from.255 to.430, supplied in single and double row contact strips. Pistons have a.0275 mid stroke & max stroke. 812 & 814 series contact strips are designed for manual placement into Ø.023±.003 plated-thruholes in the circuit board prior to intrusive reflow soldering. Single Row Series X101 MM #0907-X Spring Loaded Connector.042 DI..059 DI..072 DI..017 DI. MM #0907-X Spring Loaded Connector.042 DI..059 DI..072 DI..017 DI..100 (TYP) MM #0908-X lignment pins (2x).100 (TYP) MM #0908-X lignment pins (4x) Double Row Series X101 Single Row Series X XX-30-01X-101 Specify # Double Row Series X XXX-30-01X-101 Specify # CONTCT INITIL HEIGHT Contact piston & ase: Machined copper alloy plated 20µ gold Spring: eryllium copper plated 10µ gold Spring initial height (): 25 grams Spring mid stroke (/2): 60 grams Spring full stroke (): 95 grams Current rating: 2 (continous), 3 (peak) per contact CONTCT INITIL HEIGHT
8 SPRING LODED CONNECTORS Thru Hole Mount Series X X101 ten heights from.255 to.430, supplied in single and double row contact strips. Pistons have a.0275 mid stroke & max stroke. 816 & 818 series contact strips are designed for manual placement into Ø.023±.003 plated-thruholes in the circuit board prior to intrusive reflow soldering. Single Row Series X DI..059 DI..072 DI..017 DI..042 DI..059 DI..072 DI..017 DI..100 (TYP).100 (TYP) Double Row Series X101 Single Row Series X XX-10-00X-101 Specify # Double Row Series X XX-10-00X-101 Specify # CONTCT INITIL HEIGHT Contact piston & ase: Machined copper alloy plated 20µ gold Spring: eryllium copper plated 10µ gold Spring initial height (): 25 grams Spring mid stroke (/2): 60 grams Spring full stroke (): 95 grams Current rating: 2 (continous), 3 (peak) per contact CONTCT INITIL HEIGHT
9 SPRING LODED CONNECTORS Discrete Spring Loaded Contacts PRECIS M ION PINS CHINED asic Part Number Length Short stroke, Surface mount Lowest profile 0907-X 0922 asic Part Number X Standard stroke, Surface mount High profile X Standard stroke, Surface mount Low profile Length Standard stroke Solder mount in.027 min. mounting hole Standard stroke, Surface mount Highest Profile 0914 MID MX Long stroke. Solder mount in.027 min. mounting hole MID MX asic Part Number Length Standard stroke Solder mount in.027 min. mounting hole Short stroke Solder mount in.018 min. mounting hole 0906-X Standard stroke Solder mount in.018 min. mounting hole SPECIFICTIONS SLEEVE & PLUNGER MTERIL: Copper lloy SPRING MTERIL: eryllium Copper CURRENT RTING: 2 continuous, 3 peak CONTCT RESISTNCE: 20mΩ max. DURILITY: 1,000,000 cycles min. DIMENSION IN INCHES TOLERNCES ON: LENGTHS: ±.005 DIMETERS: ±.002 NGLES: ± 2 ORDER CODE: XXXX - X X SIC PRT # SPRING FINISH: SLEEVE & PLUNGER FINISH: 14 10μ" GOLD OVER NICKEL 20 20μ" GOLD OVER NICKEL SPRING 75 Standard (): 25 grams@min stroke 76 Short (.039): 60 grams@mid stroke 77 }{ Long (.090): 95 grams@max stroke 121
10 SPRING LODED CONNECTORS Discrete Spring Loaded Contacts PRECIS M ION PINS CHINED Double action, * Combined Mount between parallel circuit boards Standard Standard Long Solder Mount in.018 min. mounting hole Solder Mount in.027 min. mounting hole Standard Standard Solder Mount in.027 min. mounting Hole Short Standard Standard 0908-X.042 DI..059 DI..064 DI..072 DI..017 DI MID.028 MX Long asic Part Number X Standard Solder mount in.018 min. mounting hole Length SPECIFICTIONS SLEEVE & PLUNGER MTERIL: Copper lloy SPRING MTERIL: eryllium Copper CURRENT RTING: 2 continuous, 3 peak CONTCT RESISTNCE: 20mΩ max. DURILITY: 1,000,000 cycles min. DIMENSION IN INCHES TOLERNCES ON: LENGTHS: ±.005 DIMETERS: ±.002 NGLES: ± 2 ORDER CODE: XXXX - X X XX - 0 SIC PRT # SPRING FINISH: SLEEVE & PLUNGER FINISH: 14 10μ" GOLD OVER NICKEL 20 20μ" GOLD OVER NICKEL SPRING }{ 71 Standard (): xx grams@min stroke 75 Standard (): 25 grams@min stroke 73/74 Standard (): 60 grams@min stroke 77 Long (.090): 95 grams@min stroke 78 Short (.039): xx grams@min stroke
11 SPRING LODED CONNECTORS Discrete Spring Loaded Contacts PRECIS M ION PINS CHINED MID.019 DI. MX.037 DI..042 DI..043 DI. DI Standard Solder Mount in.018 min. mounting hole SPECIFICTIONS SLEEVE & PLUNGER MTERIL: Copper lloy SPRING MTERIL: eryllium Copper CURRENT RTING: 2 continuous, 3 peak CONTCT RESISTNCE: 20mΩ max. DURILITY: 1,000,000 cycles min. DIMENSION IN INCHES TOLERNCES ON: LENGTHS: ±.005 DIMETERS: ±.002 NGLES: ± 2 ORDER CODE: XXXX - X X XX - 0 SIC PRT # SPRING FINISH: SLEEVE & PLUNGER FINISH: 14 10μ" GOLD OVER NICKEL 20 20μ" GOLD OVER NICKEL SPRING }{ 71 Standard (): xx grams@min stroke 75 Standard (): 25 grams@min stroke 73/74 Standard (): 60 grams@min stroke 77 Long (.090): 95 grams@min stroke 78 Short (.039): xx grams@min stroke
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