Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTLO-67A November 0

2 Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)... 9 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... 6 H & C W/A-5000 VALVE... 7 INPUT SHAFT & DRIVE GEAR... 9 INT OIL PUMP/CURRENT... 0 INT OIL PUMP/NON-CURRENT... ISOLATORS... KITS & ASSEMBLIES... 5 LEVERS/HOUSINGS... 9 MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... MISCELLANEOUS... 6 NON-SELECTIVE M/S ASSY... 7 OIL COOLER... 9 OIL FILTER... RANGE CYLINDER... REVERSE IDLER... 5 ROADRANGER VALVE... 8 SHIFT BAR HOUSING SLAVE VALVE - A SPLITTER CYLINDER... 5

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AFTERMARKET TRANSMISSIONS FLEX Reman Transmission Reman Transmission AFTMKT 08- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-B56- R TA-B56- RDS TA-B56- RF TA-B56- RFDS TA-B56- RM TA-B56- RMDS TA-B56- RVDS TA-B56- X RTLO-67A REMAN TRANS RTLO-67A REMAN TRANS RTLO-67A REMAN FLEX TRANS RTLO-67A REMAN FLEX TRANS RTLO-67A REMAN TRANS RTLO-67A REMAN TRANS RTLO-67A REMAN TRANS RTLO-67A NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP DEALER STOCK - DAY LEAD- TIME - WITH INTERNAL PUMP NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP DEALER STOCK - DAY LEAD- TIME - NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP DEALER STOCK - DAY LEAD- TIME - NODAL MOUNT ABOVE CENTER - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING

5 5

6 Group: AUXILIARY DRIVE GEAR A-5-0 AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 067 SPACER BOX BEARING , K-87,K-770,K- 5,K-6,K- 699,K-700,K- 70,K RETAINER X-8-65 CAPSCREW X /8"-6X" SPACER K K-808 REPL KIT-DRIVE GEAR 009, WASHER 0090 K SNAP RING K-87,K-770,K- 80,K-808,K- 5,K-5,K- 6,K-699,K- 700,K-70,K-7 6

7 Group: CASE (AUX) 5 OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor * Latest Design * See Service Manual for Proper Shimming Procedure * CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where X-8L-6 CAPSCREW 6 /8"-6X-/" S-07 REAR BRG COVER ASSY GASKET K-60,K-99,K- 6,S-07 0 PLUG-MAGNETIC S-07,S-7,S SENSOR SEAL S PLUG-MECHANICAL S-07,S-7,S O- RING S-07,S-7,S- 7

8 Item Description Replaced Qty. Notes Kits/Assys Where BUSHING S-07 9 X-8L-60 CAPSCREW 8 /8"-6X-/" K LIFTING EYE S-7,S REAR BEARING COVER 0085 PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 0086 GASKET PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-7 K-60,K-99,S- 7 K-805 SHIM KIT 5 K - 06 K-87,K-769,K- 770,K-,K- 5,K-6,K- 699,K-700,K- 70,K-7,S- 7,S-769 X-8L-60 CAPSCREW 7 /8"-6X-/" X-8L-6 CAPSCREW /8"-6X" REAR HOUSING PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER REAR HOUSING BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 6 5 GASKET K-60,K-99,S- 7,S COVER 6 BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER GASKET 06 BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-769 K-60,K-99,K- 57,S K-6 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-87,K-769,K- 770,K-,K- 5,K-6,K- 699,K-700,K- 70,K-7 K-65 OIL SEAL TOOL KIT 8

9 Group: CASE (FRONT) Latest Design * * /9 Iron Hsg * Bushing quantity requirements: # Housing Upper bore use #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-08 CASE ASSY 000 PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-58 CASE ASSY 075 BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER X--007 PIPE PLUG X 006 X--07 PIPE PLUG X 0 X 06 /" MAGNETIC 050 GASKET 080 K PTO COVER 6596, X-8-75 CAPSCREW 8 7/6"-X7/8" CLUTCH HOUSING GASKET 085,05668 K-99 8 A-7 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 9

10 Item Description Replaced Qty. Notes Kits/Assys Where 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 9 96 SCREW X-8L-509 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 5 # PULL 0 05 HAND HOLE COVER 565 # PUSH 0658 STUD X WASHER X 000,X0 000,X X 6.60 X--0 HEX NUT X FRONT BEARING COVER " PULL K-68,K-699,K- 700,K-70,K- 7,K-5 5 X-8L-60 CAPSCREW 6 /8"-6X-/" K FRONT BEARING COVER " PUSH 7 GASKET K BUSHING FOR # HOUSING UPPER A-7,A-7,K- 68,K-699,K- 700,K-70,K BUSHING FOR # HOUSING UPPER A-7,A-7,K- 68,K-699,K- 700,K-70,K BUSHING FOR # HOUSING UPPER A-7,A BUSHING FOR # AND # HOUSING LOWER A-7,A-7 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C X.90, FOR IRON HOUSING X-8C X.60, FOR IRON HOUSING 00 PLUG 077 -/6" MAGNETIC, O-RING INCLUDED S-08,S-58 X CAPSCREW 6 /8"-6X/" 575 PTO COVER GASKET 68 K MAGNET K-699,K-700,K- 70,K-7,S- 08,S PIN 9 X--0 HEX NUT

11 Item Description Replaced Qty. Notes Kits/Assys Where 0 X WASHER X 000,X0 000,X0 00. X STUD 6,6579 5/8" X -/6" 6 0 PLUG 7 7 X CAPSCREW 5/8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG X 800 /"

12 Group: COUNTERSHAFT & BRGS(AUX) 0-5/9 CS Helical COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 085- BOX 007- BOX BEARING 085 PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER BEARING,007 BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-87,K-769,K- 770,K-699,K-70 K-,K-5,K- 6,K-700,K-7 A-6756 WELDED COUNTERSHAFT ASSY A - 59 BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-0 COUNTERSHAFT REPLT KIT 0097,A - 59,A PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER SPACER BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER SPACER - NO LONGER AVAILABLE - ORDER K- 0 PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 0 SPACER PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER - FOR USE K-0

13 Item Description Replaced Qty. Notes Kits/Assys Where WITH A-660 COUNTERSHAFT

14 Group: COUNTERSHAFT ASSY /9 CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-0 COUNTERSHAFT ASSEMBLY, RIGHT 0 S-05 COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT 7 SNAP RING K-87,K-770,K- 80,K-5,K- 6,K-699,K- 700,K-70,K- 7,S-0,S BEARING K-87,K-770,K- 5,K-6,K- 699,K-700,K- 70,K-7 K-958 COUNTERSHAFT-W/REV & LO 000,00 X-6-E KEY S-0,S ROLL PIN A-69,K-80,S- 0,S KEY 967 S-0,S-05

15 Item Description Replaced Qty. Notes Kits/Assys Where 7 05 ST GEAR-CNTRSHFT 00 S-0,S ND GEAR-CNTRSHFT 96 S-0,S OD GEAR-CNTRSHFT 0507 K-699,K-700,K- 70,K-7,S- 0,S PTO GEAR - LOWER S PTO GEAR - UPPER S DRIVE GEAR-CNTRSHFT 08,05069 K-699,K-700,K- 70,K-7,S- 0,S SNAP RING S-0,S BEARING K-87,K-770,K- 5,K-6,K- 699,K-700,K- 70,K RETAINER 958 ROLL PIN NO LONGER REQUIRED 5 X CAPSCREW 5/8"-8X-/" 5

16 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-70 FILTER/REGULATOR 9600 K-699,K-700,K- 70,K-7 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/" 6

17 Group: H & C W/A-5000 VALVE 9 From RRV H/L H 6 5 H L P From RRV Range Cylinder 8 From RRV 7 S 7 7 L S Splitter Cylinder 0 SP 00G-0/9 A-5000 HC spd H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-699,K-700,K- 70,K-7 98 GASKET K O- RING 0 K-969,K-699,K- 700,K-70,K-7 K-969 SLEEVE KIT 6,960,6 FOR SLAVE VALVES 5 68 SPRING PIN ELBOW /8" K-699,K-700,K- 70,K-7 8 X-8C- CAPSCREW /"-0X-/" HOSE ASSY " K-699,K-700,K- 70,K HOSE ASSY " K-699,K-700,K- 70,K-7 A-70 FILTER/REGULATOR 9600 K-699,K-700,K- 70,K-7 X--08 PIPE PLUG /8" NPT 7

18 Item Description Replaced Qty. Notes Kits/Assys Where X-8L-60 CAPSCREW /8"-6X-/" K-57 7 HOSE CLAMP K-699,K-700,K- 70,K STRAP K-699,K-700,K- 70,K BRACKET K-699,K-700,K- 70,K HOSE CLAMP K-699,K-700,K- 70,K-7 8 X-8L-60 CAPSCREW /8"-6X-/" K ELBOW /8" K-699,K-700,K- 70,K HOSE ASSY 5" K-699,K-700,K- 70,K BRANCH TEE /8" K-699,K-700,K- 70,K-7 8

19 Group: INPUT SHAFT & DRIVE GEAR * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-87,K-68,K- 770,K-5,K- 6,K-699,K- 700,K-70,K- 7,K BEARING K-87,K-68,K- 770,K-5,K- 6,K-699,K- 700,K-70,K- 7,K-5 66 SPACER SNAP RING K-87,K-68,K- 770,K-80,K- 5,K-6,K- 699,K-700,K- 70,K-7,K MAIN DRIVE GEAR 008, K-699,K-700,K- 70,K-7 8 S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-68,K-770,K- 5,K-699,K- 700,K-70,K- 7,K-5 8 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC BUSHING K-87,K-6,S- 659,S-660 9

20 Group: INT OIL PUMP/CURRENT Indicates part of item INT OIL PUMP/CURRENT Item Description Replaced Qty. Notes Kits/Assys Where X-8C-09 CAPSCREW 5 /"-0X5/8" K-0 COVER & SCREW KIT GASKET K-0 08 PLUG O- RING K-80,K-80,K K-6 FASTENER KIT 08, X-8-8 KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN 0

21 Item Description Replaced Qty. Notes Kits/Assys Where RETAINER 0 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A KEY 85 SNAP RING 077 PUMP DRIVE GEAR K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A X--700 STEEL BALL 7/6" SPRING SUCTION TUBE 068 O-RING INCLUDED ON SUCTION TUBE K PLUG 6 X-8-7 SCREW O- RING 999 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77

22 Group: INT OIL PUMP/NON-CURRENT Indicates Of Item Latest Design INT OIL PUMP/NON-CURRENT Item Description Replaced Qty. Notes Kits/Assys Where X-8C-09 CAPSCREW 5 /"-0X5/8" - USE WITH 0075 COVER X-8C-0 CAPSCREW 5 /"-0X7/8" - USE WITH 05 COVER K-0 COVER & SCREW KIT GASKET K-0 08 PLUG O- RING K-80,K-80,K K-6 FASTENER KIT 08, X-8-8 KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN RETAINER 050 S-08,S-58 0 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A CRESCENT RING 656 ROLL PIN ROLL PIN

23 Item Description Replaced Qty. Notes Kits/Assys Where K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A X--700 STEEL BALL 7/6" O- RING SUCTION TUBE 068 O-RING INCLUDED ON SUCTION TUBE K DRIVE SHAFT KEY 85 SNAP RING 05 DRIVE GEAR ELEMENT 7 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77

24 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 9 -E- RING K-67 PIN REPLACEMENT KIT 5 6 BUSHING K-00,K-8,K- 9,K-978,K- 99,S-9,S- 0,S-59 S-79 ISOLATOR ASSY 6 7 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-8,S STUB LEVER HIGH TOWER K-9,S-579,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT, X SCREW K-00 X-9-50 NUT K-00

25 KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-76 SHIFT LEVER HSG 50,76,898,0905,A - 7 LOW TOWER K-60 GASKET KIT FOR AUXILIARY SECTION K-769,K- K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 6,960,6 FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-99 GASKET KIT K-87,K-770,K- 5,K-6,K- 699,K-700,K- 70,K-7 K-6 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-87,K-769,K- 770,K-,K- 5,K-6,K- 699,K-700,K- 70,K-7 K-87 BASIC REBUILD KIT PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-9 AIR SYSTEMS TOOL KIT K-0 COVER & SCREW KIT 0075 K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-9 KEY & WASHER KIT CONTAINS -SIDED KEY K-68 CLUTCH INSTALLATION KIT FOR USE WITH S-659 INPUT SHAFT ASSY AND 850 INPUT SHAFT BEARING K-769 AUXILIARY REBUILD KIT FOR AUXILIARY SECTION PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-770 BASIC OVERHAUL KIT PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 5

26 Item Description Replaced Qty. Notes Kits/Assys Where K-80 SMALL PARTS KIT K-80 -O- RING KIT-RANGE K-80 O-RING KIT - SPLITTER K-80 -O- RING KIT-COMPLETE K-87,K-769,K- 770,K-,K- 5,K-6,K- 699,K-700,K- 70,K-7 K-805 SHIM KIT 5 K - 06 K-87,K-769,K- 770,K-,K- 5,K-6,K- 699,K-700,K- 70,K-7,S- 7,S-769 K-808 REPL KIT-DRIVE GEAR 009,0098 K-809 RANGE CYLINDER KIT K-958 COUNTERSHAFT REPL KIT 000,00 K-97 SHIFT LEVER HSG KIT 766,767,0050,090,K - 60 K - 9 K-977 SHIFT LEVER HSG KIT 067,0907,A K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-0 ACTUATOR PIN KIT 087 K-5 WASHER UPDATE KIT K-9 MASTER VALVE REPAIR KIT K-95 MASTER VALVE REPAIR KIT K-0 COUNTERSHAFT REPLT KIT 0097,A - 59,A FOR A-69 VALVE FOR A-7 VALVE C/S 0 - D/G S/G 0096 PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-09 IDLER SHAFT REPL KIT 605,098,055 K- SPLITTER VLV REPL KIT 0097,00,00,A K- AUXILIARY REBUILD KIT FOR AUXILIARY SECTION BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 6

27 Item Description Replaced Qty. Notes Kits/Assys Where K-5 BASIC OVERHAUL KIT BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-6 BASIC REBUILD KIT BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77 K-76 O-RING & WASHER KIT 0 K-99 ISOLATOR BUSHING KIT, K- OIL FILTER/ADAPTER KIT K-67 PIN REPLACEMENT KIT 5 K-9 SYNCHRONIZER KIT K - 6 K-97 SYNCHRONIZER REPLACEMENT KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT K-65 OIL SEAL TOOL KIT K-699 MASTER REBUILDER KIT USE TO REBUILD RTLO-67A BUILT PRIOR TO SEPTEMBER 996 WITH SELECTIVE WASHERS ONLY K-700 MASTER REBUILDER KIT USE TO REBUILD RTLO-67A BUILT AFTER SEPTEMBER 996 WITH SELECTIVE WASHERS ONLY K-70 MASTER REBUILDER KIT USE TO REBUILD RTLO-67A BUILT PRIOR TO SEPTEMBER 996 WITH NON-SELECTIVE WASHERS ONLY K-7 MASTER REBUILDER KIT USE TO REBUILD RTLO-67A WITH NON-SELECTIVE WASHERS BUILT AFTER 996 ONLY K-5 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-9 YOKE ASSY LOW-REV S-0 OIL FILTER 78 S-5 SHIFT BAR HSG (X) 890,05,0,05,087 5,05 HOUSING ONLY (X) S-56 CAP ASSY 085,085 7

28 Item Description Replaced Qty. Notes Kits/Assys Where S-57 SHIFT BAR HSG ASSY (X) 05,5,05 COMPLETE (X) S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-68,K-770,K- 5,K-699,K- 700,K-70,K- 7,K-5 S-660 INPUT SHAFT 567 " PUSH - USE W/FBC 059 S-79 ISOLATOR ASSY S-08 CASE ASSY 000 PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-07 REAR BRG COVER ASSY 0089 S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-7 RANGE SECTION ASSY PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-58 CASE ASSY 075 BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-578 ROADRANGER VALVE ASSY RTLO - W/SHIFT PATTERN S-769 RANGE SECTION ASSY BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-769R REMAN RANGE SECTION ASSY BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-08 MAINSHAFT ASSY 00,00,S- 56,S-0 K-5 8

29 Group: LEVERS/HOUSINGS K-8 - Low K Mid K-9 - High S Low S Mid S High S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT PIN K-76,K-977,S

30 Item Description Replaced Qty. Notes Kits/Assys Where X-8C-60 CAPSCREW /8"-6X-/" S-5,S-57 X--600 NUT /8"--N.F.PLAIN 5 X--600 LOCKWASHER /8" 6 9 STUD K-76 SHIFT LEVER HSG 50,76,898,0905,A - 7 LOW TOWER GASKET 0 K-76,K-99,K- 8,K-9,K- 97,K-977,K- 978,S-57,S- 579,S-677,S- 967,S-9,S- 0,S-59 9 K-977 SHIFT LEVER HSG KIT 067,0907,A MID TOWER 000 PIN K-97,S-579,S PIN /8" - USED W/767 ONLY K-97 SHIFT LEVER HSG KIT 766,767,0050,090,K - 60 K - 9 HIGH TOWER 5 07 BOOT K-76,K-97,K- 977,S-579,S- 677,S-0 6 X--600 NUT /8"--N.F.PLAIN 7 X--600 LOCKWASHER /8" GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 88 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-76,K-97,K- 977,S-579,S- 677,S-0 56 SPRING K-76,K-97,K- 977,S-579,S- 677,S-0 K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT K-978 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER S-579 SHIFT TOWER ASSY HIGH TOWER S-677 SHIFT TOWER ASSY LOW TOWER 0

31 Item Description Replaced Qty. Notes Kits/Assys Where S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER

32 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke /9 Aux MS MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH X SCREW 5/8"-8X-/" A-69 RETAINER ASSY 0 K-699,K-700,K- 70,K-7 65 ROLL PIN A-69,K-80,S- 0,S SPLITTER GEAR- MAINSHAFT SPRING K-87,K-769,K- 770,K-80,K-,K-5,K- 6,K-9,K- 97,K-699,K- 700,K-70,K-7 7 A-7 SYNCHRONIZER ASSY A HI RANGE K-9,K-97,K- 699,K-700,K-

33 Item Description Replaced Qty. Notes Kits/Assys Where 70,K SLIDING CLUTCH 086 K-97,K-699,K- 700,K-70,K-7 9 A-75 SYNCHRONIZER ASSEMBLY A - 97 A LO RANGE K-9,K-97,K- 699,K-700,K- 70,K AUXILIARY MAINSHAFT 08 WASHER K-80,K-699,K- 700,K-70,K REDUCTION GEAR SPACER K-80,K-699,K- 700,K-70,K BOX BEARING 56 K-87,K-769,K- 770,K-,K- 5,K-6,K- 699,K-700,K- 70,K ROTOR 6 5 NUT K-699,K-700,K- 70,K-7,S- 7,S-769

34 Group: MAINSHAFT ASSY 7 ial Non-Selective B--9 MS w/ OD MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 065 -SIDED KEY 000 K-9,K-80,K- 5,K-699,K- 700,K-70,K-7 K-9 KEY & WASHER KIT CONTAINS -SIDED KEY S-08 MAINSHAFT ASSY 00, 00, S- 56,S-0 K ROLL PIN S SNAP RING 5 K-87,K-68,K- 770,K-80,K- 5,K-6,K- 699,K-700,K-

35 Item Description Replaced Qty. Notes Kits/Assys Where 70,K-7,K REVERSE GEAR- MAINSHAFT 6 79 SPACER K WASHER.9-WHITE 5 K-9,K-80,K- 699,K-700,K- 70,K WASHER.5-GREEN 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.59-ORANGE 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY K-9,K-80,K- 699,K-700 K-9,K-80,K- 699,K WASHER.6-PURPLE 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.69-YELLOW 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.7-BLACK 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.-BLUE 5 K-9,K-80,K- 699,K SLIDING CLUTCH 9 00 LO GEAR-MAINSHAFT ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT 6,006 0 OD GEAR-MAINSHAFT K-699,K SPACER 07 SLIDING CLUTCH 06 K-770,K SPACER K-80,K-70,K WASHER 097 K-80,K-5,K- 70,K WASHER K-5,K-70,K OD GEAR-MAINSHAFT K-5,K-70,K ND GEAR-MAINSHAFT 095 K-5 5

36 MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 0076 SHIFT DIAGRAM LABEL RTLO/RTLOF 09 SHIFT DIAGRAM LABEL RTLO/RTLOF WITH VALVE LEFT OF DRIVER 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 70 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-770,K-5,K- 699,K-700,K- 70,K SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-8,K-9,K- 80,K-80,K- 80,K-809,K- 978,K-,K- 699,K-700,K- 70,K-7 6

37 Group: NON-SELECTIVE M/S ASSY B-0-96 NON-SELECTIVE M/S ASSY Item Description Replaced Qty. Notes Kits/Assys Where S-08 MAINSHAFT ASSY 00, 00, S- 56,S-0 K ROLL PIN S SIDED KEY 000 K-9,K-80,K- 5,K-699,K- 700,K-70,K SNAP RING K-87,K-68,K- 770,K-80,K- 5,K-6,K- 699,K-700,K- 70,K-7,K REVERSE GEAR- MAINSHAFT SPACER K-80,K-70,K SLIDING CLUTCH 8 0 LO GEAR-MAINSHAFT 00 K WASHER 097 K-80,K-5,K- 7

38 Item Description Replaced Qty. Notes Kits/Assys Where 70,K ST GEAR-MAINSHAFT 008 K-5 09 ND GEAR-MAINSHAFT 095 K-5 09 OD GEAR-MAINSHAFT K-5,K-70,K WASHER.9-WHITE K-9,K-80,K- 699,K-700,K- 70,K WASHER K-5,K-70,K SLIDING CLUTCH 06 K-770,K-5 8

39 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet * *6 Outlet * Fuller 77 *6 Inlet *5 Return Outlet 055-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" X--506 LOCKWASHER 5/6" 5 8 BRACKET K CONNECTOR 6 K-956,K-,K- 57,S SWIVEL K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 9

40 Item Description Replaced Qty. Notes Kits/Assys Where 9 ELBOW K-956 S-0 OIL FILTER FILTER ELEMENT S-0 0

41 Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in Item # OIL FILTER Item Description Replaced Qty. Notes Kits/Assys Where 99 CONNECTOR K-956,K-,K- 57,S-0 X-8-5 SCREW K- X-8-5 SCREW K- 080 GASKET K- 5 0 ELBOW K- 6 K- OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K-,K ELBOW K- 9 K- OIL FILTER/ADAPTER KIT 0 A-700 AUX COUNTERSHAFT COVER ASSY K-57 K-57 OIL FILTER COVER KIT CONTAINS A-700

42

43 Group: RANGE CYLINDER A-6/9 Rng Cyl RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-688 WELDED YOKE ASSY BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER A-6 WELDED YOKE ASSY PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 7 GASKET K-60,K-99,K- 80,K-80,K CYLINDER K O- RING K-80,K-80,K PISTON 5 K O- RING K-80,K-80,K O- RING K-80,K-80,K X--00 NUT 5/8" GASKET K-60,K-99,K- 80,K-80,K CYLINDER COVER

44 Item Description Replaced Qty. Notes Kits/Assys Where X-8L-60 CAPSCREW 8 /8"-6X-/" K-57

45 Group: REVERSE IDLER Latest Design Old Design RI Old Design REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X--008 NUT 5/8"-8 8 WASHER 5

46 Item Description Replaced Qty. Notes Kits/Assys Where 098 WASHER 8 K-09,S-08,S BEARING 0500 K-87,K-770,K- 5,K-6,K- 699,K-700,K- 70,K REVERSE IDLER GEAR RETAINING RING K-09,K-699,K- 700,K-70,K-7 7 K-09 IDLER SHAFT REPL KIT 605,098, PLUG 9 8 NO LONGER AVAILABLE 0 X CAPSCREW 5/8"-8X-/ 06 RETAINING RING K-09,K-699,K- 700,K-70,K IDLER SHAFT K-09 6

47 Group: ROADRANGER VALVE Old Design H/L P S SP * 7 * 7 * * 7 7 See: Appendix / Airline Tubing * P * 0 S * 0 SP * 0 Splitter Cylinder 00E-7-97 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 7

48 ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-69,A SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT K-95 MASTER VALVE REPAIR KIT RTLO - W/SHIFT PATTERN S-578 FOR A-69 VALVE FOR A-7 VALVE 095 LEVER A-69,A-7 0 COVER A-69,A-7 5 X-8- SCREW X X/8" 6 X-9-80 NUT /" CONNECTOR ASSY 850 /8"TUBE-/6"NPTF CONNECTOR ASSY 850 5/"TUBE-/6"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF K-770,K-5,K- 699,K-700,K- 70,K-7,S ELBOW ASSY 850 5/"TUBE-/8"NPTF ELBOW ASSY 850 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-769,K-770,K-,K-,K- 5,K-699,K- 700,K-70,K-7 80 UNION ASSY /8" TUBING 80 UNION ASSY 5/" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP 800 CONNECTOR ASSY 850 /8"TUBE-/8"NPTF 800 CONNECTOR ASSY 850 5/"TUBE-/8"NPTF 8006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF 999 A-69 ROADRANGER VALVE ASSY 999 A-7 ROADRANGER VALVE ASSY 999 S-578 ROADRANGER VALVE ASSY A STANDARD-W/LOGO A - 5 (LEFT OF DRIVER)-W/LOGO RTLO - W/SHIFT PATTERN 8

49 9

50 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where 50

51 Item Description Replaced Qty. Notes Kits/Assys Where S-5 SHIFT BAR HSG 890,05,0,05,087 5,05 HOUSING ONLY (X) 0676 GASKET 98 K-99,S BREATHER 605 /" NPT K-699,K-700,K- 70,K-7 X--0 PIPE PLUG /" NPT 0070 OIL TROUGH S AIR VALVE SHAFT 777 S-57 6 X-8- CAPSCREW /"-0X/" 7 X--60 PIPE PLUG X 60 /8" NPT GASKET S-5,S PLATE 87 S-5,S-57 0 X--00 LOCKWASHER /" X-8-06 CAPSCREW /"-0X/" 779 GASKET S-5,S PLUG 778 S-5,S-57 9 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED LIFTING EYE 705 S-7,S X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-60 CAPSCREW 6 /8"-6X-/"- OR USE PCS OF X-8L-60 WITH PCS OF X-8L-60 K PIN S-5,S GASKET S-5,S REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN PLUG 597 S-5,S SPRING K-770,K-80,K- 5,K-699,K- 700,K-70,K- 7,S-57 X--800 STEEL BALL /" K-0 ACTUATOR PIN KIT SHIFT YOKE REVERSE/LO S-9,S-57 7 X--00 STEEL BALL /" SHIFT BLOCK ST/ND S-57 5

52 Item Description Replaced Qty. Notes Kits/Assys Where 9 0 LOCKSCREW 5 S INTERLOCK PIN K-80,S SHIFT BLOCK RD/OD S SHIFT BLOCK 89 RD/OD S YOKE BAR 0760 RD/OD S SHIFT YOKE ST/ND S YOKE BAR ST/ND S SNAP RING K-0,S ACTUATOR S SHIFT YOKE 050 RD/OD K-699,K-700,K- 70,K-7,S YOKE BAR REVERSE/LO S PLUNGER S-9,S SPRING S-9,S PLUG S-9,S S-57 SHIFT BAR HSG ASSY 05,5,05 COMPLETE (X) 5

53 Group: SLAVE VALVE - A A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-699,K-700,K- 70,K-7 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A PISTON A CAP 5 A S-56 CAP ASSY 085,085 8 X-8C- CAPSCREW /"-0X-/" 5

54 Group: SPLITTER CYLINDER 0 Indicates part of item Latest Design SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A - 60,A PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER A-70 SPLITTER YOKE ASSY A - 60,A BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 6 GASKET PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 058 GASKET BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-60,K-99,K- 80,K-80 K-60,K-99,K- 80,K SPLITTER CYLINDER PRIOR TO SERIAL NUMBER 56 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 5

55 Item Description Replaced Qty. Notes Kits/Assys Where 058 SPLITTER CYLINDER BEGINNING W/SERIAL NUMBER 56 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 08 -O- RING K-80,K PISTON O- RING K-80,K-80,K-,K-699,K- 700,K-70,K GASKET K-60,K-99,K- 80,K O- RING K-80,K-80 9 X--805 NUT 0 K- SPLITTER VLV REPL KIT 0097,00,00,A INSERT VALVE K-87,K-769,K- 770,K-,K- 5,K PLUG X-8L-50 CAPSCREW 5/6"-8X-7/8" O- RING K-80,K-,K- 699,K-700,K- 70,K O- RING K-80,K-80,K-,K-699,K- 700,K-70,K-7 8 X00 BREATHER K- SPLITTER VLV REPL KIT 0097,00,00,A X-8L-50 CAPSCREW 5/6"-8X-7/8" 999 K- SPLITTER VLV REPL KIT 0097,00,00,A

56 56