More time on the road. Illustrated Parts List

Transcription

1 More time on the road Illustrated Parts List RTLO-89A July 00

2 Contents How To Use The Illustrated Parts List... AUXILIARY DRIVE GEAR... CASE (AUX)... CASE (FRONT)... CASE (FRONT) FORCED LUBE...9 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... H & C W/A-000 VALVE... HEAT EXCHANGER... INPUT SHAFT & DRIVE GEAR...8 ISOLATORS...9 KITS & ASSEMBLIES...0 LEVERS/HOUSINGS... MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... MISCELLANEOUS...8 OIL COOLER...9 OIL FILTER...0 OIL PUMP... OIL PUMP (FORCED LUBE)... RANGE CYLINDER... RANGE CYLINDER - LATEST... REVERSE IDLER... ROADRANGER VALVE...8 SHIFT BAR HOUSING...0 SLAVE VALVE - A SPLITTER CYLINDER... SPLITTER CYLINDER-LATEST... Appendix...

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR 0 SPACER BOX BEARING 0,08 K-8,K-8,K-,K-,K RETAINER X-8- CAPSCREW X 8 /8"-X" 009 SPACER K-808 K-808 REPL KIT-DRIVE GEAR 009, WASHER 0090 K SNAP RING K-808,K-8,K- 8,K-,K-,K-,K-8

5 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic 0 9 Mechanical CASE (AUX) S-0 SPEEDO ROTOR ASSY 0 MAGNETIC 8 -O- RING K-98,S-0,S- 0,S-,S-809 K-98 OIL SEAL KIT 0 0 MAGNETIC SPEEDO K-8,K-8,K-,K-,K-8 X-8-080M CAPSCREW M8 X. X MM S-809 REAR BEARING COVER ASSY 009 GASKET - RED EDGE MOLDED 0 GASKET - PURPLE EDGE MOLDED 0,08,0,080 PUSH-IN/THREAD-IN MAGNETIC PICK-UP RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-,K-98,K- 88,S-0,S-809,S- 89 K-,K-98,K-88 X-8L- CAPSCREW /8"-X-/" X-8L- CAPSCREW /8"-X" USE W/08 RBC X-8L- CAPSCREW /8"-X" 8 X-8L-0 CAPSCREW /8"-X-/" 8 X-8L- CAPSCREW /8"-X" 9 00 COVER S GASKET 0 K-88,S- K-80 SHIM KIT K - 0 K-8,K-8,K-,K-,K-8,S- GASKET K-88,S- 0 REAR HOUSING 0 SHIELD S LIFTING EYE 0 S-

6 X-8L-0 CAPSCREW 8 /8"-X-/" 9 80 SPEEDO DRIVE GEAR 0 S-0 SPEEDO SPACER ASSY 090 MECHANICAL K- OIL SEAL W/SLINGER 909,080,0808 MECHANICAL SPEEDO X-8L- CAPSCREW X 8 /8"-X-/" K- SPEED SENSOR KIT A - 98,A - SINGLE PICK-UP ( PIN) K- SPEED SENSOR KIT, A - 0,A - 8 DUAL PICK-UP ( PIN) DUAL 99 BUSHING S-0,S-89 -O- RING S- S-0 REAR BRG COVER ASSY 00,08 MECHANICAL - :00 OPENING S-89 REAR BRG COVER ASSY 0,08 MECHANICAL - :00 OPENING

7 Group: CASE (FRONT) Latest Design 0 * * A--9 Iron/Alum Hsg * Bushing quantity requirements: # Housing Upper bore use #8 / Lower bore use #8. # Housing Upper bore use #8 and #8 / Lower bore use #8. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) S- CASE ASSY 00,00 PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER S-999 CASE ASSEMBLY 008,0809,S - BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER X--00 PIPE PLUG X 00 X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 00 GASKET 080 K PTO COVER 9,00 X-8- CAPSCREW X 8 8 /"-X/8" 08 GASKET 08 K-88,K-,K-,K-,K- 8 A- CLUTCH HOUSING ASSY A - 00 # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL ALUM. 8 A-99 CLUTCH HOUSING ASSY 00 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 9 X-8L-09 CAPSCREW /"-8X/" QUANTITY DEPENDENT ON DESIGN 0 0 HAND HOLE COVER # PUSH 0 0 HAND HOLE COVER # PULL 0 00 HAND HOLE COVER # PULL 0 0 HAND HOLE COVER # PUSH 008 STUD 9 X-0-00 WASHER X 000,X X.0,X0 00 X--00 NUT X 000 /8"-8

8 00 FRONT BEARING COVER " PULL K-8,K-8 X-8L-0 CAPSCREW /8"-X-/" 09 FRONT BEARING COVER " PUSH GASKET K BUSHING FOR # HOUSING UPPER A-,A-,A-,A-99,K- 8,K BUSHING FOR # HOUSING UPPER A-,A-,A-,A-99,K- 8,K BUSHING FOR # HOUSING UPPER A-,A-,A- 9 8 BUSHING FOR # AND # HOUSING LOWER A-,A-,A- 0 X-8C-8 CAPSCREW X 8 8,X 8L 8 /- X -/ - FOR IRON HOUSING 0 X-8C-8 CAPSCREW X X 8L 809 X 8L 8 /- X -/ - FOR ALUMINUM HOUSING 0 X-8C-8 CAPSCREW X X 8L 809 X 8L 8 /- X -/ - FOR IRON HOUSING 00 PLUG 0 -/" MAGNETIC, O-RING K-8,S-,S-999 INCLUDED BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER X-8-8 CAPSCREW /8"-X/" PTO COVER GASKET 8 K-88 MAGNET K-8,S-,S- 999,S PIN 9 X--00 NUT X 000 /8"-8 0 X-0-00 WASHER X 000,X X.0,X0 00 STUD,9 /8" X -/" 0 PLUG X-8-00 CAPSCREW /8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG X 800 /" BUSHING 8

9 Group: CASE (FRONT) FORCED LUBE Alum Hsg CASE (FRONT) FORCED LUBE S-000 CASE ASSEMBLY 089,0809,S PLUG 0 -/" MAGNETIC, O-RING K-8,S-,S-999 INCLUDED A-9 LUBE TUBE ASSY 09,A - CAN BE USED W/089 OR 00 CASE A- EXTENDED LUBE TUBE ASSY 09 CAN ONLY BE USED W/089 CASE 00 GASKET 080 K PTO COVER 9,00 X-8- CAPSCREW X 8 8 /"-X/8" 08 GASKET 08 K-88,K-,K-,K-,K- 8 K- FORCED LUBE CL HSG A - 8 # PULL IRON KIT 8 K- FORCED LUBE CL HSG A - 9,A - 0 # PULL IRON - NODAL MOUNT KIT 8 K- FORCED LUBE CL HSG KIT A - # PULL ALUMINUM - NODAL MOUNT 8 K- FORCED LUBE CL HSG A - # PULL ALUMINUM KIT 9 X-8L-09 CAPSCREW /"-8X/" QUANTITY DEPENDENT ON DESIGN 0 00 HAND HOLE COVER # PULL 0 0 HAND HOLE COVER # PUSH 008 STUD 9 X-0-00 WASHER X 000,X X.0,X0 00 X--00 NUT X 000 /8"-8 00 FRONT BEARING COVER " PULL K-8,K-8 9

10 X-8L-0 CAPSCREW /8"-X-/" 09 FRONT BEARING COVER " PUSH GASKET K BUSHING A-,A-,A-,A-99,K- 8,K-8 0 X-8C-8 CAPSCREW X 8 8,X 8L 8 /- X -/ - FOR IRON HOUSING 0 X-8C-8 CAPSCREW X X 8L 809 X 8L 8 /- X -/ - FOR IRON HOUSING 0 X-8C-8 CAPSCREW X X 8L 809 X 8L 8 /- X -/ - FOR ALUMINUM HOUSING X-8-8 CAPSCREW /8"-X/" PTO COVER GASKET 8 K-88 MAGNET K-8,S-,S- 999,S PIN 9 X--00 NUT X 000 /8"-8 0 X-0-00 WASHER X 000,X X.0,X0 00 STUD,9 /8" X -/" 0 PLUG X-8-00 CAPSCREW /8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG X 800 /" BUSHING 8 -O- RING A-9,A-,K-8 -O- RING A-9,A-,K- 80,K-,K-8 8 -O- RING A-9,A- 0

11 Group: COUNTERSHAFT & BRGS(AUX) 0-/9 CS Helical COUNTERSHAFT & BRGS(AUX) 00- BOX BEARING,00 K-8,K-8,K-,K-,K-8 A- WELDED COUNTERSHAFT ASSY A - 9 C/S 08 - D/G 009 S/G 009 SPACER

12 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY 0 S-0 COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT, FOR MODELS BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA 0 S-0 COUNTERSHAFT ASSEMBLY, RIGHT CHARACTER COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT, FOR MODELS BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER SNAP RING PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER 008 SNAP RING BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 0 BEARING BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 0 BEARING PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER 00 CNTRSHFT-W/REV & LO BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS K-8,K-8,K-,K-8 K-,K-,K-,K-8,S-0,S- 0 K-,K-,K-8 K-8,K-8 S-0,S-0

13 STARTING WITH AN ALPHA CHARACTER K-98 COUNTERSHAFT REPL KIT 000,00 PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER X--E KEY S-0,S-0 ROLL PIN A-9,S-0,S KEY 9 S-0,S-0 00 ST GEAR-CNTRSHFT PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER 0 ST GEAR-CNTRSHFT 00,00 BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-0,S ND GEAR-CNTRSHFT S-0,S OD GEAR - CNTRSHFT 008,0 K-8,S-0,S PTO GEAR - LOWER S PTO GEAR - UPPER 9 S-0 0 DRIVE GEAR-CNTRSHFT K-8,S-0,S SNAP RING K-,K-8,S- 0,S BEARING 0, 098, 0 00 RETAINER 98 X--00 CAPSCREW /8"-8X-/" K-8,K-8,K-,K-,K-8

14 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR A-0 FILTER/REGULATOR 900 K-8 K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/"

15 Group: H & C W/A-000 VALVE 9 From RRV H/L H From RRV H L P 8 9 Range Cylinder 8 From RRV S L S 0 Splitter Cylinder 0 SP 00T--9 A-000 HC spl cyl H & C W/A-000 VALVE A-000 SLAVE VALVE ASSY 080 K-8 98 GASKET K O- RING 0 K-99 K-99 SLEEVE KIT 90, FOR SLAVE VALVES K-8 8 SPRING PIN 99 8 ELBOW /8" K-8 8 X-8C- CAPSCREW /"-0X-/" 9 8 HOSE ASSY " K HOSE ASSY " K-8 A-0 FILTER/REGULATOR 900 K-8 X--08 PIPE PLUG /8" NPT X-8L-0 CAPSCREW /8"-X-/" HOSE CLAMP K-8 STRAP K-8 BRACKET K-8 8 HOSE CLAMP K-8 8 X-8L-0 CAPSCREW /8"-X-/" 0 HOSE ASSY " K-8 -O- RING A-000,K-9,K-8 08 BRANCH TEE /8" K-8

16 Group: HEAT EXCHANGER Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Top Right Side Mount Top Right Side Mount Top Left Side Mount Current Design Current Design Current Design To Oil Pump "A" Port To Oil Pump "B" Port 8 0 Connect to Hose From Oil Pump "A" Port 80 Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port 80 Connect to Hose From Oil Pump "A" Port Bottom Mount Current Design Top Right Side Mount Current Design HEAT EXCHANGER 8 HEAT EXCHANGER (") 8 /" PORTS K-0 K-0 HEAT EXCHANGER KIT 800 MUST USE WHEN REPLACING 800 HEAT EXCHANGER WITH /8" PORTS, /8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT 8 HEAT EXCHANGER (") 8 /" PORTS K- K- HEAT EXCHANGER KIT 80,K - MUST USE WHEN REPLACING 80 HEAT EXCHANGER WITH /8" PORTS, /8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT 88 HEAT EXCHANGER (") 8 /" PORTS K- K- HEAT EXCHANGER KIT 80 MUST USE WHEN REPLACING 80 HEAT EXCHANGER WITH /8" PORTS, /8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT 89 HEAT EXCHANGER (") 8 /" PORTS K- K- HEAT EXCHANGER KIT 80 MUST USE WHEN REPLACING 80 HEAT EXCHANGER WITH /8" PORTS, /8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT 8 HEAT EXCHANGER (") 80 /" PORTS K- K- HEAT EXCHANGER KIT 80,K - 0 MUST USE WHEN REPLACING 80 HEAT EXCHANGER WITH /8" PORTS, /8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT STRAP K OIL HOSE ASSEMBLY 890." 880 OIL HOSE ASSEMBLY " 880 OIL HOSE ASSEMBLY 890.0" 8809 OIL HOSE ASSEMBLY "

17 8 880 OIL HOSE ASSEMBLY 890." K OIL HOSE ASSEMBLY 890." OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " 9 00 ELBOW FOR OIL PUMP "A" PORT 0 0 ELBOW FOR OIL PUMP "B" PORT K- X-8C-09 CAPSCREW /8"-X-/" X-8L-0 CAPSCREW /8"-X-/" X-8C-09 CAPSCREW /8"-X-/" X-8L-0 CAPSCREW /8"-X-/" X-8C- SCREW /8"-X/" 0 MOUNTING BRACKET 08 BRACKET 8 08 HOSE CLAMP

18 Group: INPUT SHAFT & DRIVE GEAR 9 8 * * 00-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR 9 SHIPPING SEAL NOT SOLD FOR SERVICE 980 SNAP RING K-8,K-8,K- 8,K-,K-,K-,K-8 80 BEARING K-8,K-8,K- 8,K-,K-,K-8 SPACER 0 SNAP RING K-8,K-8,K- 8,K-,K-,K-,K-8,S- 0 0 MAIN DRIVE GEAR PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER 00 MAIN DRIVE GEAR 09 0 BEGINNING W/SERIAL NUMBER K-8 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 8 S-9 INPUT SHAFT 0 0 " PULL - USE W/FBC 00 K-8,K-8,K-,K-8 8 S-0 INPUT SHAFT 0, " PUSH - USE W/FBC 09 9 BUSHING K-8,K-,S- 9,S-0 8

19 Group: ISOLATORS New Design 9 New Design Isolator ISOLATORS Indicates Part Of Item 0 9 -E- RING K- PIN REPLACEMENT KIT BUSHING K-00,K-8,K- 9,K-98,K-99,S- 9,S-0,S-9 S-9 ISOLATOR ASSY LEVER STRAIGHT 8." STUB LEVER LOW TOWER K-8,S- STUB LEVER HIGH TOWER K-9,S-9,S-0 08 STUB LEVER MID TOWER K DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT, X-8-0 SCREW X-9-0 NUT 9

20 KITS & ASSEMBLIES K- SHIFT LEVER HSG 0,,898 LOW TOWER,090,A - K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-9 REPAIR KIT-SLAVE FOR A-000 VALVE VALVE K-9 COOLER INSTLN KIT K-99 SLEEVE KIT 90, FOR SLAVE VALVES K-8 K-00 PIN & BUSHING KIT K- OIL SEAL W/SLINGER 909,080,0808 K-9 AIR SYSTEMS TOOL KIT K-0 COVER & SCREW KIT 0,00 K-8 LEVER REPLACEMENT LOW TOWER KIT K-9 LEVER REPLACEMENT HIGH TOWER KIT K-8 CLUTCH INSTALLATION KIT 0 FOR USE WITH S-9 INPUT SHAFT ASSY AND 80 INPUT SHAFT BEARING K-80 -O- RING KIT-COMPLETE K-8,K-8 K-80 SHIM KIT K - 0 K-8,K-8,K-,K-,K-8,S- K-808 REPL KIT-DRIVE GEAR 009,0098 K-809 RANGE CYLINDER KIT K-98 OIL SEAL KIT 0 0 K-8,K-8,K-,K-,K-8 K-98 COUNTERSHAFT REPL KIT K-9 SHIFT LEVER HSG KIT,,000,090,K - 0 K ,00 HIGH TOWER K-9 SHIFT LEVER HSG KIT 0,090,A - MID TOWER 00 K-98 LEVER REPLACEMENT KIT MID TOWER K-0 ACTUATOR PIN KIT 08 K-8 K-9 MASTER VALVE REPAIR FOR A-9 VALVE KIT K-9 MASTER VALVE REPAIR FOR A- VALVE KIT K-8 BASIC REBUILD KIT PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER K-8 BASIC OVERHAUL KIT PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER K-88 GASKET KIT K-8,K-8,K-,K-,K-8 K- SMALL PARTS KIT K- SPLITTER VLV REPL KIT 009,00,00,A - 8 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - K- O-RING & WASHER KIT 0 K-99 ISOLATOR BUSHING KIT, K- BASIC OVERHAUL KIT BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K- BASIC REBUILD KIT BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K- SPEED SENSOR KIT A - 98,A - SINGLE PICK-UP ( PIN) K- SPEED SENSOR KIT, A - 0,A - 8 DUAL PICK-UP ( PIN)

21 DUAL K- PIN REPLACEMENT KIT K-9 SYNCHRONIZER KIT K - K-9 SYNCHRONIZER REPLACEMENT KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT K-8 MASTER REBUILDER KIT USE TO REBUILD RTLO-89A BEGINNING WITH S/N 0 & ALL S/N STARTING WITH AN ALPHA CHARACTER W/NON- SELECTIVE WASHERS AND FORCED LUBE ONLY S-0 OIL FILTER 8 S- CAP ASSY 08,08 S-9 INPUT SHAFT 0 0 " PULL - USE W/FBC 00 K-8,K-8,K-,K-8 S-0 INPUT SHAFT 0, " PUSH - USE W/FBC 09 S-9 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 0 HIGH TOWER S-9 SHIFT BAR HSG 09 HOUSING ONLY (RTLOF) S-0 SHIFT BAR HSG 0 HOUSING ONLY (RTLO) S- SHIFT BAR HSG ASSY 09 COMPLETE (RTLOF) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S- SHIFT BAR HSG ASSY 0 COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-0 SPEEDO ROTOR ASSY 0 MAGNETIC S-0 REAR BRG COVER ASSY 00,08 MECHANICAL - :00 OPENING S-0 SPEEDO SPACER ASSY 090 S-9 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-0 MAINSHAFT ASSY 08,00,S - 8 S-8 ROADRANGER VALVE ASSY S- CASE ASSY 00,00 PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S- RANGE SECTION ASSY RTLO/F-89A S-809 REAR BEARING COVER ASSY 0,08,0,080 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-89 REAR BRG COVER ASSY 0,08 MECHANICAL - :00 OPENING S-90 SHIFT BAR HSG ASSY 0 COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-9 SHIFT BAR HSG ASSY 09 COMPLETE (RTLOF) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-999 CASE ASSEMBLY 008,0809,S - S-000 CASE ASSEMBLY 089,0809,S - 9 S-0 COMPLETE MAINSHAFT ASSEMBLY S-0 COUNTERSHAFT ASSEMBLY, LEFT BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE MAINSHAFT ASSEMBLY, FOR MODELS BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER COMPLETE COUNTERSHAFT ASSEMBLY, LEFT, FOR MODELS BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER

22 S-0 COUNTERSHAFT ASSEMBLY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT, FOR MODELS BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER

23 Group: LEVERS/HOUSINGS 8 9 K-8 - Low K-98 - Mid K-9 - High 8 0 S- - Low S-9 - Mid S-9 - High S-9 - Low S-9 - Mid S-0 - High LEVERS/HOUSINGS K- O-RING & WASHER KIT PIN K-,K-9,S- X-8C-0 CAPSCREW /8"-X-/" X--00 NUT /8"--N.F.PLAIN X--00 LOCKWASHER /8" 9 STUD K- SHIFT LEVER HSG 0,,898 LOW TOWER,090,A GASKET 0 K-,K-8,K- 9,K-9,K- 9,K-98,K-88,S- 9,S-,S-9,S- 9,S-0,S-,S-,S-9,S-90,S- 9 9 K-9 SHIFT LEVER HSG KIT 0,090,A - MID TOWER PIN K-9,S-9,S-0 PIN /8" - USED W/ ONLY K-9 SHIFT LEVER HSG KIT,,000 HIGH TOWER,090,K - 0 K BOOT K-,K-9,K- 9,S-9,S-,S- 0 X--00 NUT /8"--N.F.PLAIN X--00 LOCKWASHER /8" 0 00 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 88 GEAR SHIFT LEVER STRAIGHT - HIGH " 8 RETAINER K-,K-9,K-

24 9,S-9,S-,S- 0 SPRING K-,K-9,K- 9,S-9,S-,S- 0 K-8 LEVER REPLACEMENT LOW TOWER KIT K-9 LEVER REPLACEMENT HIGH TOWER KIT K-98 LEVER REPLACEMENT MID TOWER KIT S-9 SHIFT TOWER ASSY HIGH TOWER S- SHIFT TOWER ASSY LOW TOWER S-9 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 0 HIGH TOWER S-9 SHIFT LEVER HSG ASSY S - 99 MID TOWER

25 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 0A-0-0 MAINSHAFT & SYNCHRO(AUX) 0090 SLIDING CLUTCH X--00 SCREW /8"-8X-/" A-9 RETAINER ASSY 0 K-8 ROLL PIN A-9,S-0,S-0 00 SPLITTER GEAR- 088 MAINSHAFT 89 SPRING K-8,K-8,K-,K-,K-,K-9,K- 9,K-8 A- SYNCHRONIZER ASSY A - HI RANGE K-9,K-9,K SLIDING CLUTCH 08 K-9,K-8 9 A- SYNCHRONIZER A - 9 A - 8 LO RANGE K-9,K-9,K-8 ASSEMBLY 0 09 MAINSHAFT 08 WASHER K REDUCTION GEAR SPACER K-8 0- BOX BEARING 0 K-8,K-8,K-,K-,K-8 0 NUT K-,K-8,S-

26 Group: MAINSHAFT ASSY B-0-9 MAINSHAFT ASSY 0 S-0 COMPLETE MAINSHAFT ASSEMBLY COMPLETE MAINSHAFT ASSEMBLY, FOR MODELS BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-0 MAINSHAFT ASSY 08,00,S ROLL PIN S-0,S-0 0 -SIDED KEY 000 K-8,S-0 0 SNAP RING K-8,K-8,K- 8,K-,K-,K-,K-8,S- 0 REVERSE GEAR- S-0 MAINSHAFT 00 SPACER K-,K-8,S-0 8 SLIDING CLUTCH S LO GEAR-MAINSHAFT 00 S WASHER 09 K-,K-8,S ST GEAR-MAINSHAFT PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER 0 00 ST GEAR-MAINSHAFT BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 00 ND GEAR-MAINSHAFT S-0 0 OD GEAR-MAINSHAFT K-8,S-0 S-0

27 ,0 008 WASHER.9-WHITE K-,S WASHER K-,K-8,S-0 0 SLIDING CLUTCH 0 K-8,K-,K- 8,S-0

28 MISCELLANEOUS 00 SHIFT DIAGRAM LABEL 989,0 RTLO/F-89A MODELS 0 SHIFT DIAGRAM LABEL RTLO/F-89A-T MODELS 0 SILICONE LUBE 8 OZ (.9 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0. CC (SINGLE APPLICATION SIZE) 0 SEALANT CC (SINGLE APPLICATION SIZE) K-8,K-,K-8 0 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-8,K-9,K- 80,K-809,K- 98,K-,K-8 8

29 Group: OIL COOLER Flow 8 9 Oil Return 0 Oil Pump Outlet * * Outlet * Fuller * Inlet * Return Outlet 0-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER 80 OIL COOLER K-9 9 HOSE FEET K-9 X-8- CAPSCREW /"-X-/" X--0 LOCKWASHER /" 8 BRACKET K-9 99 CONNECTOR K-9,K-,S-0 9 SWIVEL K-9 8 X-0-0 WASHER /" PLUG-RUBBER MOUNT K STRAP 8 K-9 9 CLAMP K-9 80 NUT K-9 9 ELBOW K-9 S-0 OIL FILTER 8 FILTER ELEMENT S-0 9

30 Group: OIL FILTER OIL FILTER 99 CONNECTOR K-9,K-,S-0 X-8- SCREW X-8- SCREW 080 GASKET K- 0 ELBOW K- K- OIL FILTER/ADAPTER KIT A - 08 OIL FILTER ELEMENT K ELBOW K- 0

31 Group: OIL PUMP Indicates part of item Oil Pump OIL PUMP X-8C-09 CAPSCREW /"-0X/8" K-0 COVER & SCREW KIT 0,00 0 GASKET K-0,K PLUG -O- RING K-80,K-809 X-8-8 SCREW X 8 /"-0X-/" 08 WASHER K-,K DOWEL PIN 9 0 RETAINER 0 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - K- OIL PUMP KIT 089,098,0,09,0 A - 9,A KEY 8 SNAP RING 0 PUMP DRIVE GEAR 0880 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - X--00 STEEL BALL /" 0 SPRING TUBE USE W/A- 8 0 SUCTION TUBE 08 O-RING INCLUDED ON SUCTION K- TUBE 9 K- OIL PUMP KIT 089,098

32 ,0,09,0 A - 9,A PLUG K-,S-,S-999 X-8-8 CAPSCREW USE ONLY FOR RTLO/F-89A-T MODELS 0 SPLITTER LUBE TUBE A GASKET 08 K-88,K-,K-,K-,K- S- CASE ASSY 00,00 PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER S-999 CASE ASSEMBLY 008,0809,S - BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER MAGNET K-8,S-,S- 999,S-000 X-8- SCREW 0 -O- RING K K- OIL PUMP KIT 089,098,0,09,0 A - 9,A -

33 Group: OIL PUMP (FORCED LUBE) Indicates part of item Oil Pump OIL PUMP (FORCED LUBE) 08 PLUG -O- RING K-80,K-809 X-8-8 SCREW X 8 /"-0X-/" 08 WASHER K-,K DOWEL PIN 9 0 RETAINER 0 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - K- OIL PUMP KIT 089,098,0,09,0 A - 9,A KEY 8 SNAP RING 0 PUMP DRIVE GEAR 0880 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - X--00 STEEL BALL /" 0 SPRING 8 0 SUCTION TUBE 08 O-RING INCLUDED ON SUCTION K- TUBE 9 09 PLUG X-8-8 CAPSCREW /8"-X/" 0 SPLITTER LUBE TUBE A GASKET 08 K-88,K-,K-,K-,K-

34 MAGNET K-8,S-,S- 999,S-000 S-000 CASE ASSEMBLY 089,0809,S - 9 X-8- SCREW 0 -O- RING K K- OIL PUMP KIT 089,098,0,09,0 A - 9,A -

35 Group: RANGE CYLINDER Important Information See note field in parts listing below for specific serial number information 0B--0 Rng Cyl RANGE CYLINDER SEE NOTE FIELD SERIAL# INFORMATION PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER GASKET K-80,K-809,K CYLINDER K-809 -O- RING K-80,K-809 PISTON K-809 -O- RING K-80,K-809 -O- RING K-80,K X--00 NUT /8" GASKET K-80,K-809,K CYLINDER COVER X-8L-0 CAPSCREW 8 /8"-X-/" A-88 WELDED YOKE ASSY

36 Group: RANGE CYLINDER - LATEST Important Information See note field in parts listing below for specific serial number information A--0 RANGE CYLINDER - LATEST SEE NOTE FIELD SERIAL# INFORMATION BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 8 SHIFT YOKE X--809 BOLT X 80,X 8 /"-0X-/" A-90 RANGE CYLINDER ASSY 09 X-8L-0 CAPSCREW X 8 0 /8"-X-/", /8"-X-/" -O- RING K-80,K YOKE BAR 8 PISTON K O- RING K-80,K O- RING K-80,K-809 X--00 NUT /8"-8 8 GASKET K COVER GASKET K-80,K-809,K-88

37 Group: REVERSE IDLER Latest Design 8--9 RI REVERSE IDLER X--008 CAPSCREW /8"-8X-/ 8 WASHER 098 WASHER 8 K-09 8 BEARING 000 K-8,K-8,K-,K-,K-8 REVERSE IDLER GEAR 09 K-09 IDLER SHAFT REPL KIT 0,098,0 0 RETAINING RING K-09,K RETAINING RING K-09,K IDLER SHAFT K-09

38 Group: ROADRANGER VALVE Old Design 999 H/L P S SP * * * * See: Appendix / Airline Tubing * P * 0 S * 0 SP * 0 Splitter Cylinder 00E--9 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. ROADRANGER VALVE 800 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO A-9,A- ONLY 8 SHIFT DIAGRAM RTLO - W/SHIFT PATTERN S-8 MEDALLION K-9 MASTER VALVE REPAIR FOR A-9 VALVE KIT K-9 MASTER VALVE REPAIR FOR A- VALVE KIT 09 LEVER A-9,A- 0 COVER A-9,A- X-8- SCREW X X/8" X-9-80 NUT /"- 800 CONNECTOR ASSY 80 /8"TUBE-/"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/"NPTF 800 CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- S-8 80 UNION ASSY /8" TUBING 80 UNION ASSY /" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" /" TUBING -O- RING CLAMP 800 CONNECTOR ASSY 80 /8"TUBE-/8"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/8"NPTF 800 CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF 999 A-9 ROADRANGER VALVE ASSY 8 A STANDARD-W/LOGO /"NPTF ELBOW ASSY 80 /"TUBE-/8"NPTF ELBOW ASSY 80 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF K-8,K-,K-,K-8 K-8,K-,K-8

39 999 A- ROADRANGER VALVE A - (LEFT OF DRIVER)-W/LOGO ASSY 999 S-8 ROADRANGER VALVE ASSY RTLO - W/SHIFT PATTERN 9

40 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING S-0 SHIFT BAR HSG 0 HOUSING ONLY (RTLO) 0 GASKET 98 K-88,S-9,S- 0,S-,S-,S- 90,S-9 00 BREATHER 0 /" NPT K-8 X--0 PIPE PLUG /" NPT 000 OIL TROUGH WILL CAUSE INTERFERENCE ON S-,S- UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. 0 AIR VALVE SHAFT S-,S-,S- 90,S-9 X-8- CAPSCREW NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. X--0 PIPE PLUG X 0 /8" NPT 8 X-8L-09 CAPSCREW /8"-X-/" 9 GASKET S-9,S-0,S-,S-,S-90,S- 9 0 PLUG 8 S-9,S-0,S-,S-,S-90,S- 9 9 NEUTRAL LIGHT SWITCH 9 SWITCH NORMALLY CLOSED 08 LIFTING EYE 0 S- X-8L-0 CAPSCREW /8"-X-/" X-8L-0 CAPSCREW /8"-X-/" OR USE PCS OF X- 8L-0 WITH PCS OF X-8L PIN S-9,S-0,S-,S-,S-90,S- 9 0

41 8 900 GASKET S-9,S-0,S-,S-,S-90,S REVERSE LIGHT SWITCH 80 SWITCH NORMALLY OPEN 0 0 PLUG 9 S-9,S-0,S-,S-,S-90,S SPRING K-8,K-,K-,K-8,S-,S-,S-90,S-9 X--800 STEEL BALL /" K-0 ACTUATOR PIN KIT 08 K-8 SHIFT YOKE REVERSE/LO S-,S-90 X--00 STEEL BALL /" 8 8 SHIFT BLOCK ST/ND S-,S LOCKSCREW S-,S-,S- 90,S-9 0 INTERLOCK PIN K-,S-,S-,S-90,S-9 90 SHIFT BLOCK RD/OD S-,S SHIFT BLOCK 89 RD/OD S-,S-,S- 90,S YOKE BAR 00 RD/OD S-,S SHIFT YOKE ST/ND S-,S-,S- 90,S-9 89 YOKE BAR ST/ND S-,S SNAP RING K-0,S-,S-,S-90,S-9 0 ACTUATOR S-,S-,S- 90,S SHIFT YOKE 00 RD/OD K-8,S-,S-,S-90,S YOKE BAR REVERSE/LO S-,S PLUNGER S-,S-,S- 90,S-9 9 SPRING K-,S-,S-,S-90,S PLUG S-,S-,S- 90,S S- SHIFT BAR HSG ASSY 0 COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN 999 S-90 SHIFT BAR HSG ASSY 0 COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN

42 Group: SLAVE VALVE - A A-000 SV Repair Kit SLAVE VALVE - A-000 A-000 SLAVE VALVE ASSY 080 K-8 K-9 REPAIR KIT-SLAVE FOR A-000 VALVE VALVE 08 PLUG A PISTON A CAP A-000 S- CAP ASSY 08,08 8 X-8C- CAPSCREW /"-0X-/"

43 Group: SPLITTER CYLINDER B--0 Spl Cyl Important Information See note field in parts listing below for specific serial number information SPLITTER CYLINDER SEE NOTE FIELD SERIAL# INFORMATION PRIOR TO SERIAL NUMBER 0 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHATACTER 08 GASKET K-80,K SPLITTER CYLINDER 08 -O- RING K PISTON -O- RING A-9,A-,K- 80,K-,K-8 0 GASKET K-80,K O- RING K-80 9 X--80 NUT 0 K- SPLITTER VLV REPL KIT 009,00,00,A INSERT VALVE 0 K-8,K-8 9 PLUG X-8L-0 CAPSCREW /"-8X-/8" A-0 SPLITTER YOKE ASSY A - 0,A - 89

44 Group: SPLITTER CYLINDER-LATEST Indicates part of item Important Information See note field in parts listing below for specific serial number information A--0 SPLITTER CYLINDER-LATEST SEE NOTE FIELD SERIAL# INFORMATION BEGINNING W/SERIAL NUMBER 0 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 08 GASKET K-80,K SPLITTER CYLINDER 08 -O- RING K PISTON -O- RING A-9,A-,K- 80,K-,K-8 X--80 NUT O- RING K-80 9 A-0 SPLITTER YOKE ASSY A - 0,A O- RING K-80,K-,K-8 -O- RING A-9,A-,K- 80,K-,K-8 X00 BREATHER 9 K- SPLITTER VLV REPL KIT 009,00,00,A X-8L-0 CAPSCREW /"-8X-/8" 999 K- SPLITTER VLV REPL KIT 009,00,00,A - 8

45 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. /" Air Line and Harness Combinations Line Type Line Color Order Part No. Length Supply + Port Red (S) + Black (P) 0 0 ft Splitter + Deep Reduction Blue (SP) + Green (H/L) 0 0 ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 0 ft /" Air Lines Line Type Line Color Order Part No. Length Supply Red (S) 0 0 ft Port Black (P) 0 0 ft Splitter Blue (SP) 0 0 ft Deep Reduction Green (H/L) 0 0 ft Sheathing ft /8" Air Lines Line Type Line Color Order Part No. Length Supply White 8 0 ft Port Black 80 0 ft Sheathing ft 00-/9 AL Chart

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48 Copyright Eaton and Dana Corporation, 00. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call HELP () hours a day, days a week (Mexico ), for more time on the road. Or visit our web site at Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A.