Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTLO-9118A-MT Jun 2005

Transcription

1 Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTLO-98A-MT Jun 00 For the most current information, visit the Roadranger web site at

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3 Contents How To Use The Illustrated Parts List... Locating Transmission Tag and Identifying Model Designation... Using Model Designation or Nomenclature... AUXILIARY DRIVE GEAR... CASE (AUX)... CASE (FRONT)... 9 CONVERTER HOUSING ASSY...0 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... FRONT SECTION MISC... INERTIA BRAKE ASSY... FRONT SECTION MISC... OIL LINES-INERTIA BRAKE... HARNESSES & HARDWARE... HARNESS ASSY-TORQUE CONV... HARNESSES & HARDWARE...8 HARNESS ASSY-TRANS...8 HOSES & CONNECTIONS...9 H & C W/A-000 VALVE...9 INPUT SHAFT & DRIVE GEAR...0 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... MISCELLANEOUS... OIL LINE RETURN... OIL LINE RETURN-STD... RANGE CYLINDER... REVERSE IDLER...8 ROADRANGER VALVES...9 ROADRANGER VALVES...9 SHIFT BAR HOUSING (STD)...0 SLAVE VALVES... A-000 SLAVE VALVE... SPLITTER CYLINDER... STATOR SUPPORT ASSY... TORQUE CONVERTER ASSY... Appendix...

4 How To Use The Illustrated Parts List Using Model Designation or Nomenclature This information provides a guideline to assist you in indentifying the transmission designation assigned to a transmission model - information vital to identifying and ordering parts. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

5 Locating Transmission Tag and Identifying Model Designation Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the transmission model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as shown. Using Model Designation or Nomenclature The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your transmission model designation. This information is useful when ordering parts. Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton Roadranger Parts Marketing, Eaton Corporation, P.O. Box 0, Kalamazoo, MI 900. Copyright Eaton Corporation, 00 All rights reserved.

6 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR SNAP RING K-8,K-8,K-8 0 SNAP RING RETAINER K-89 8 SNAP RING K-8 0 BEARING 0 K-8,K-8 8 BEARING RETAINER X-8- CAPSCREW X 8 /8"-X" -O- RING K-89,K-8,K WASHER 9 K-89 REPLT KIT-DRIVE GEAR 00,08,K -

7 Group: CASE (AUX) * OEM supplied adjustable speedometer sensor 8 ** OEM supplied non-adjustable speedometer sensor * Note Items & / Magnetic Speedometer Openings: Use 9 "O" ring w/ OEM supplied adjustable speedometer sensor and 0 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #0 Plug See Service Manual for Proper Shimming Procedure 0--9 Aux Case CE-8 ** CASE (AUX) X-8L- CAPSCREW /8"-X-/" S-9 REAR BRG COVER ASSY 008,0,0009 EXTENDED,00,S - 8 S - 0 GASKET K-0,K-,K-80,S-9 0 PLUG-MAGNETIC S-9 9 -O- RING USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER SENSOR 0 -O- RING USE W/0 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 09 SEAL 09 SEAL O-RING NOT REQUIRED S-9 0 PLUG-MECHANICAL S-9 -O- RING S BUSHING S-9 9 X-8L-0 CAPSCREW 8 /8"-X-/" 0 08 LIFTING EYE 009 REAR BEARING COVER GASKET K-0,K-80 K-0 SHIM KIT K-8,K-8 X-8L-0 CAPSCREW 9 /8"-X-/" X-8L-0 CAPSCREW 8 /8"-X-/" X-8L- CAPSCREW /8"-X" S-98 REAR HOUSING CASE ASSY 008,008 GASKET K-0,K-80

8 X-8- CAPSCREW /8"-X-/" 8 0 GASKET K-,K-80,S COLLAR K-0,K-,K-80,S-9 0 K- OIL SEAL W/SLINGER K-8,K-8 K- OIL SEAL TOOL KIT X--0 PIPE PLUG LIFTING EYE 8

9 Group: CASE (FRONT) CASE (FRONT) S-8 CASE ASSY 009 MAGNET S-8 X-8-8 CAPSCREW /8"-X/" PTO COVER GASKET 8 K-88,K-80,K-90 X-8-00 CAPSCREW /8"-X-/" 08 SPACER 9 X-8- CAPSCREW 8 /"-X/8" PTO COVER 9,00 00 GASKET 080 K-80 0 GASKET K-88,K-0,K-,K-80 X--80 PIPE PLUG /" K- X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED 008 STUD 9 8 X-0-00 WASHER X 000,X0 000,X0. X X--00 NUT X 000 /8"-8 K-0,K- 0 9 STUD 88 PIN X CAPSCREW /"-X-/" X-0-80 WASHER /" X--00 PIPE PLUG X PLUG 0 -/" MAGNETIC, O-RING INCLUDED 9

10 Group: CONVERTER HOUSING ASSY A CONVERTER HOUSING ASSY X-8L-8 CAPSCREW /8"-X-/" X-8L- CAPSCREW /8"-X-/" X-8-9 CAPSCREW /8"-X-/" A-8 VALVE ASSY X--0 PIPE PLUG /8" GASKET K-9R,K-,K- 80 NO LONGER AVAILABLE GASKET K-9R,K-,K- 80 X--80 PIPE PLUG /" 8 00 ELBOW O- RING K-,K-8 0 X-8L- CAPSCREW /8"-X" LIFTING EYE 90 DEG. K- ENG SPEED SENSOR KIT 9 0 -O- RING K-,K- INSTRUCTION TAG X-8-0 SCREW /"-0X" K-9 OIL PUMP KIT 00,0 X-8C-0 CAPSCREW /8"-X-/" K-0,K SEAL RING 80 K-0,K-,K O- RING K-0,K-,K FILTER BOWL X-8-0 SCREW X 8 0 /8"-X-/" K- X--0 CONICAL WASHER /8" K- 0 OIL FILTER K- 0

11 08 -O- RING K-,K- NIPPLE A- RELIEF VALVE ASSY K- 09 -O- RING K PLUG 9 GASKET K-,K-0,K-,K-80 0 X--0 CONICAL WASHER /" X-8-0 CAPSCREW /"-8X" PT 00 OIL TRANSFER TUBE 00 K-0 MAGNET S-8 00 OIL PAN 008 WASHER 008 DRAIN PLUG X--0 CONICAL WASHER 0 /" 8 X-8-0 CAPSCREW 0 /"-8X" PT O- RING K-,K-8 0 CONNECTOR 000 OIL FILL TUBE STANDARD 00 DIPSTICK 0008 STANDARD 09 -O- RING K- A- VALVE ASSY K- 00 CAP K- # CONVERTER HSG KIT SNAP RING K PUMP GEAR 9 X--008 NUT /8"-8 K-0,K SEAL RING K-99,K-0,K-80 A-9 FILTER BYPASS VALVE ASSY A - 0 A - 9 K-9R,K- X-8-0 CAPSCREW /8"-X/" 00 CLAMP X-0-0 WASHER /8" K-90 8 X-9-0 NUT /8" BREATHER 0 /" NPT 0 8 ELBOW /8"

12 Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS /8 spd COUNTERSHAFT & BRGS(AUX) 00 BEARING K-8,K-8,S-90,S-9 A-80 WELDED COUNTERSHAFT ASSY A -,A C/S D/G 008 S/G SPACER

13 Group: COUNTERSHAFT ASSY /9 CS/RTLO COUNTERSHAFT ASSY SNAP RING K-,K-8,K-8 BEARING K-8,K-8 A-89 CNTRSHFT W/ST & ND A -,A - 8,K - 99,K RD GEAR-CNTRSHFT 9 PTO GEAR - LOWER 080 PTO GEAR - UPPER 90 SPACER-PTO REPLACEMENT OPTIONAL IF PTO GEARS ARE NOT USED 8 DRIVE GEAR-CNTRSHFT 998 SNAP RING BEARING K-8,K-8 9 ROLL PIN A-0,A-89,K RETAINER 98 ROLL PIN NO LONGER REQUIRED X--00 CAPSCREW /8"-8X-/" 080 KEY 9 KEY INCLUDED IN COUNTERSHAFT ASSY A-89

14 Group: FILTER REGULATOR NSS -O- Ring/Element Kit NSS - Not Sold Separately FILTER REGULATOR A-08 FILTER REGULATOR ASSY K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/"

15 Group: FRONT SECTION MISC. Sub-Group: INERTIA BRAKE ASSY Angle Adapter - Angled mounting option 0 PTO Gasket - 8-Bolt PTO mounting option PTO Gasket - -Bolt PTO mounting option 9 Adapter Plate - 8-Bolt PTO mounting option 8 Note: Three mounting options are available for Inertia Brake See Parts Listing for more information FRONT SECTION MISC. INERTIA BRAKE ASSY K-90 INERTIA BRAKE KIT A - 00,A - X-8L- CAPSCREW X 8L 8 /"-X-/" 8 ELBOW /8" WASHER K-8,K-,K-90,K-980,K-98,K- 98,K-98,S-8 X-8- SCREW /8"-X-/" X-8- CAPSCREW /8"-X" ELBOW 90 DEGREE K-,K-,K-,K- 8 CONNECTOR STRAIGHT K-,K-,K- 8 HOSE ASSY BOLT POSITION K-,K HOSE ASSY 8 BOLT POSITION K HOSE ASSY ROTATED BOLT POSITION K- 9 8 ADAPTER PLATE 8 BOLT POSITION 0 00 GASKET 080 K- 009 GASKET 8 K-,K-88,K-90 0 ANGLE ADAPTER ROTATED BOLT POSITION X-8L-0 CAPSCREW /8"-X-/"

16 Group: FRONT SECTION MISC. Sub-Group: OIL LINES-INERTIA BRAKE 9 0 Note: Options are available for mounting Inertia Brake - Hose Assy Requirements differ. See parts listing for more information FRONT SECTION MISC. OIL LINES-INERTIA BRAKE 9 OIL RESTRICTOR K-,K-,K ELBOW HOSE ASSY BOLT POSITION K HOSE ASSY 8 BOLT POSITION K HOSE ASSY ROTATED BOLT POSITION K- 8 CONNECTOR STRAIGHT K-,K- CLAMP USE ON BOLT AND ROTATED POSITION

17 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV BYP 8 NUTSIDE INT 8 NUTSIDE HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV 0 HARNESS, TORQ CONV V CLAMP X-8L-9 CAPSCREW /8"-X-/" X--809 JAM NUT /"-0

18 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TRANS Output Speed Solenoid Valve Connector Input Speed Alarm Temp Switch Engine Speed Sensor To Hydraulic Valve Vehicle Interface Harness HARNESSES & HARDWARE HARNESS ASSY-TRANS A-0 ECU ASSY A - CUMMINS 8. LITER & L HOSE CLAMP 89 HOSE CLAMP 09 HARNESS 09 8

19 Group: HOSES & CONNECTIONS Sub-Group: H & C W/A-000 VALVE To Inertia Brake 9 H H L 8 P 9 From RRV 9 Range Cylinder 8 From RRV S L 0 S Splitter Cylinder 0 SP 00C--9 HOSES & CONNECTIONS H & C W/A-000 VALVE A-000 SLAVE VALVE ASSY 080 K- 98 GASKET K-,K O- RING 0 K-99 K-99 SLEEVE KIT,90, FOR SLAVE VALVES 8 SPRING PIN 99 8 ELBOW /8" 8 X-8C- CAPSCREW /"-0X-/" K HOSE ASSY " 0 8 HOSE ASSY " A-08 FILTER REGULATOR ASSY X-8C- CAPSCREW X 8S /"-0X-/" X-8L-0 CAPSCREW /8"-X/" HOSE CLAMP STRAP BRACKET 8 HOSE CLAMP 8 X-8L-0 CAPSCREW /8"-X-/" ELBOW /8" 0 HOSE ASSY " 9 NIPPLE /8" 0 SOLENOID VALVE V HOSE ASSY 9" X--08 PIPE PLUG /8" NPT A-8 9

20 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR 00 INPUT SHAFT OIL TUBE S- 980 SNAP RING K-8 80 BEARING K-90,K-8 SPACER 0 SNAP RING K-90,K-89,K-8 08 DRIVE GEAR 90 8 PISTON RING K-99,K PISTON RING K-99 9 S- INPUT SHAFT ASSY 8 K BUSHING K-90,S- 0

21 KITS & ASSEMBLIES K- # CONVERTER HSG KIT 00 K- BOLT OIL LINE KIT K- BOLT ROTATED LINE KIT K- 8 BOLT OIL LINE KIT K-9 AIR SYSTEMS TOOL KIT K-8 BASIC OVERHAUL KIT K-8 BASIC REBUILD KIT S- CAP ASSY 08,08 S-8 CASE ASSY 009 K-99 CONVERTOR SEAL KIT K-,K-9,K-88,K-89 K-8 CYLINDER KIT-RANGE K-80 GASKET KIT COMPLETE K-8,K-8 K-0 GASKET KIT AUX. SECTION K-09 IDLER SHAFT REPL KIT 0,098,0 S- INPUT SHAFT ASSY 8 K-89,K-8 K-89 INPUT SHAFT KIT K- KEY & WASHER KIT,00 CONTAINS -SIDED KEY,0 S-0 MAINSHAFT ASSY 9,0,S - K-0 MASTER VALVE REPAIR KIT FOR A-8 VALVE K-9 MASTER VALVE REPAIR KIT FOR A-98 VALVE K-9 MASTER VALVE REPAIR KIT FOR A-8 VALVE K-0 MASTER VALVE REPAIR KIT FOR A-0 VALVE K-00 -O- RING KIT COMPLETE K-8,K-8 K-08 -O- RING KIT - SPLITTER SPLITTER K-0 -O- RING KIT-RANGE K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K- OIL FILTER KIT K-0 OIL PAN RETRO KIT STANDARD K-0 OIL PUMP KIT K-9 OIL PUMP KIT 00,0 K- OIL SEAL TOOL KIT K- OIL SEAL W/SLINGER K-8,K-8 S-9 REAR BRG COVER ASSY 008,0,0009 EXTENDED,00,S - 8 S - 0 K-9R REMAN HYDRA VALVE KIT K - 08 K-9 REPAIR KIT-SLAVE VALVE FOR A-000 VALVE K-9 REPL KIT-SLIDING CLUTCH K - 8 K-89 REPLT KIT-DRIVE GEAR 00,08,K - S-80 SHIFT BAR HSG 8 HOUSING ONLY S-9 SHIFT BAR HSG ASSY 8 COMPLETE K-0 SHIM KIT K-8,K-8 K-99 SLEEVE KIT,90, FOR SLAVE VALVES K- SMALL PARTS KIT S- STATOR SUPPORT ASSY 89 K-88 K-88 STATOR SUPPORT KIT K-8 SUMP TUBE RETURN KIT K - 0 K-9 SYNCHRONIZER KIT K - K- VALVE REPLACEMENT KIT 90 S-9 YOKE ASSY LOW-REV

22 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke MAINSHAFT & SYNCHRO(AUX) 0-0/9 Aux MS RTLO 0 90 SLIDING CLUTCH X--00 CAPSCREW /8"-8X-/" A-0 RETAINER ASSY 00 ROLL PIN A-0,A-89,K- 008 BEARING K-8 9 SPLITTER GEAR 89 SPRING K-,K-8,K-8,K-9,K-9 8 A- SYNCHRONIZER ASSY A - HI RANGE K-9,K SLIDING CLUTCH K-9 0 A- SYNCHRONIZER ASSEMBLY A - 9 A - 8 LO RANGE K-9,K AUXILIARY MAINSHAFT 90 SPACER K- 98 REDUCTION GEAR WASHER K- 0 BEARING K-8,K-8 09 ROTOR 9 SPACER NUT

23 Group: MAINSHAFT ASSY 8 * * 9 * 8 8 * 0 * Sided Key Design Hex (-Sided) Key Design * Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY 0 -SIDED KEY K-,K- K- KEY & WASHER KIT,00 CONTAINS -SIDED KEY,0 S-0 MAINSHAFT ASSY 9,0,S - 0 ROLL PIN S-0 0 SNAP RING K-,K-8,K-99,K-99 REVERSE GEAR-MAINSHAFT 08 9 SPACER K WASHER.-BLUE K-,K- WASHER.8-.0 WHITE 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.9-WHITE K-,K- WASHER.-. GREEN 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.-GREEN OPTIONAL OR K-,K USE ANY WASHERS. USE WITH -SIDED KEY WASHER.8-.0 ORANGE 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.9-ORANGE OPTIONAL OR K-,K USE ANY WASHERS. USE WITH -SIDED KEY WASHER.-. PURPLE 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.-PURPLE OPTIONAL OR

24 0080 USE ANY WASHERS. USE WITH -SIDED KEY WASHER.8-.0 YELLOW 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.9-YELLOW OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY WASHER.-. BLACK 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.-BLACK OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 8 8 SLIDING CLUTCH K LO GEAR-MAINSHAFT ST GEAR-MAINSHAFT 89 ND GEAR-MAINSHAFT 8 RD GEAR-MAINSHAFT

25 MISCELLANEOUS 0 ADHESIVE SEALANT 0. CC (SINGLE APPLICATION SIZE) 0 SEALANT CC (SINGLE APPLICATION SIZE) K- 8 SHIFT DIAGRAM LABEL SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-8,K-9,K-98,K-,K- 0 SILICONE LUBE 8 OZ (.9 CC)-FLEET SIZE

26 Group: OIL LINE RETURN Sub-Group: OIL LINE RETURN-STD OIL LINE RETURN OIL LINE RETURN-STD 000 ELBOW 9 K-8 00 TUBE 8 K-8 9 CONNECTOR K O- RING K-88,K-,K-8

27 Group: RANGE CYLINDER RANGE CYLINDER X-8L-0 CAPSCREW /8"-X-/" 990 CYLINDER COVER 9 GASKET K-0,K-0,K-00,K-8,K-80 -O- RING K-0,K-00,K-8 PISTON K-8 X-8L-0 CAPSCREW /8"-X-/" X--00 NUT /8"-8 K-0,K-00,K-8 8 -O- RING K-0,K-00,K YOKE BAR 0 BUSHING A- -O- RING K-0,K-00,K-8 A- RANGE CYLINDER ASSY K-8 GASKET K-0,K-8,K-80 X-8-8 CAPSCREW /"-X-/8" 0 SHIFT YOKE 888

28 Group: REVERSE IDLER Latest Design /9 RI Old Design REVERSE IDLER X--008 NUT /8"-8 8 IDLER PLATE K- 098 WASHER 8 K-,S- 8 BEARING 000 K-8,K-980 REVERSE IDLER GEAR 09 0 WASHER K- K- IDLER SHAFT REPL KIT PLUG 9 8 NO LONGER AVAILABLE 0 RETAINING RING K- X--008 CAPSCREW /8"-8X-/ K- 8

29 Group: ROADRANGER VALVES Sub-Group: ROADRANGER VALVES 999 P S SP * * * See: Appendix / Airline Tubing P * 0 S * 0 SP * 0 Splitter Cylinder *For Connector and Elbow Assy component information see Appendix. 00-/9 ROADRANGER VALVES ROADRANGER VALVES 00 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 800 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-98,A-8 K-0 MASTER VALVE REPAIR KIT FOR A-0 VALVE K-0 MASTER VALVE REPAIR KIT FOR A-8 VALVE K-9 MASTER VALVE REPAIR KIT FOR A-98 VALVE K-9 MASTER VALVE REPAIR KIT FOR A-8 VALVE 09 LEVER A-98,A-8 0 COVER A-98,A-8 X-8- SCREW X X/8" A-98,A-8 X-9-80 NUT /"- 800 CONNECTOR ASSY 80 /8"TUBE-/"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/"NPTF K CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- /"NPTF ELBOW ASSY 80 /"TUBE-/8"NPTF K ELBOW ASSY 80 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF 80 UNION ASSY /8" TUBING 80 UNION ASSY /" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" /" TUBING -O- RING CLAMP 0 REDUCER BUSHING A-98 ROADRANGER VALVE ASSY A - 0 STANDARD-W/LOGO 999 A-8 ROADRANGER VALVE ASSY A - 8 (LEFT OF DRIVER)-W/LOGO 9

30 Group: SHIFT BAR HOUSING (STD) Standard Housing * * 8 * Housing drilled with options for Reverse Light Switch placement - install plug and gasket in bore not used for switch and pin STD/CE-8spd SHIFT BAR HOUSING (STD) S-80 SHIFT BAR HSG 8 HOUSING ONLY 0 GASKET 98 K-80,S-9,S-80 X--0 PIPE PLUG /" NPT S-9,S OIL TROUGH S-9 0 AIR VALVE SHAFT S-9 X-8- CAPSCREW /"-0X/" S-9 X--0 PIPE PLUG X 0 /8" NPT S-9,S-80 0 MAGNETIC SENSOR 80 9 GASKET S-80 0 PLUG 8 S-9,S-80 9 NEUTRAL LIGHT SWITCH SWITCH NORMALLY CLOSED X-8L-0 CAPSCREW /8"-X-/" 899 PIN S GASKET S-9,S REVERSE LIGHT SWITCH SWITCH NORMALLY OPEN 0 0 PLUG 9 S-9,S SPRING A-,K-,K-8,S-9 X--800 STEEL BALL /" A-,K-,S-9 SHIFT YOKE REVERSE/LO S-9 X--00 STEEL BALL /" S-9 8 SHIFT BLOCK ST/ND S-9 0 LOCKSCREW S-9 INTERLOCK PIN K-,S SHIFT BLOCK RD/DIRECT S-9 9 SHIFT YOKE RD/DIRECT S-9 0 YOKE BAR RD/DIRECT S-9 SHIFT YOKE ST/ND S-9 YOKE BAR ST/ND S-9 YOKE BAR REVERSE/LO S PLUNGER S-9 9 SPRING S PLUG S S-9 SHIFT BAR HSG ASSY 8 COMPLETE 0

31 Group: SLAVE VALVES Sub-Group: A-000 SLAVE VALVE Repair Kit SLAVE VALVES A-000 SLAVE VALVE A-000 SLAVE VALVE ASSY 080 K-9,K- K-9 REPAIR KIT-SLAVE VALVE FOR A-000 VALVE 08 PLUG A PISTON A CAP A-88,A-000 S- CAP ASSY 08,08 8 X-8C- CAPSCREW /"-0X-/" A-000

32 Group: SPLITTER CYLINDER /9 Spl Cyl SPLITTER CYLINDER 0 SHIFT YOKE 0 LOCKSCREW S-9 GASKET K-0,K-08,K SPLITTER CYLINDER 08 -O- RING K-00,K YOKE BAR 09 -O- RING K-00,K GASKET K-0,K-00,K-08,K-80 9 X--0 PLUG NOT SOLD FOR SERVICE 0 0 COVER 99 INSERT VALVE 0 K-8,K-8 0 REDUCER BUSHING 800 X-8L-0 CAPSCREW /"-8X-/8" 80 -O- RING

33 Group: STATOR SUPPORT ASSY 8 0A--9 STATOR SUPPORT ASSY 9 SEAL RING K-99,K-0 S- STATOR SUPPORT ASSY 89 8 GASKET K-,K-0,K-,S- X--00 STEEL BALL /" S- SPRING S- PLUG S- X-8L- CAPSCREW X 8 /8"-X-/" 8 X--08 PIPE PLUG /8" NPT S-

34 Group: TORQUE CONVERTER ASSY TORQUE CONVERTER ASSY 0 X-8- CAPSCREW 8 /8"-X" 0 PILOT -O- RING K-99,K-0 9 SEAL RING K-99,K-0 9 SNAP RING K-99 K-9 ENHANCED CONV KIT "A"

35 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. /" Air Line and Harness Combinations Line Type Line Color Order Part No# Length Supply + Port Red (S) + Black (P) 0 0 ft Splitter + Deep Reduction Blue (SP) + Green (H/L) 0 0 ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 0 ft /" Air Lines Line Type Line Color Order Part No# Length Supply Red (S) 0 0 ft Port Black (P) 0 0 ft Splitter Blue (SP) 0 0 ft Deep Reduction Green (H/L) 0 0 ft Sheathing ft /8" Air Lines Line Type Line Color Order Part No# Length Supply White 8 0 ft Port Black 80 0 ft Sheathing ft 00-/9 AL Chart

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38 Copyright Eaton and Dana Corporation, 00. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RE- SALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. The Roadranger System is an unbeatable combination of the best products from Eaton and Dana partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it s backed by the Roadrangers the most experienced, most expert, most accessible drivetrain consultants in the business. For spec ing or service assistance, call HELP () hours a day, days a week, (Mexico: HELP ()) for more time on the road. Or visit our web site at 8 RTLO-98A-MT /0 Printed in the USA