THOMAS. Fabricated Steel Pipe Specials. Pipe Fittings PIPE PRODUCTS. Standard & Socketed Pipe Fittings for All Rigid Pipe Materials
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1 THOMAS PIPE PRODUCTS Pipe Fittings Fabricated Steel Pipe Specials Standard & Socketed Pipe Fittings for All Rigid Pipe Materials B1
2 PIPE FITTINGS LEPHALALE - Limpopo - South Africa PROJECT Medupe Power Station Water Reticulation CLIENT ESKOM PRODUCTS Hot Dipped Galvanized Fittings, FBE Couplings & Flange Adaptors B2
3 Fabricated Fittings Application Traditional Fabricated Pipe Fittings and Specialized Socketed Fittings Application Fabricated steel fittings are supplied for thousands of uses including valve chambers, pipeline changes in direction, pump stations, treatment plants etc... Products such as Tees, Bends, Reducers, Puddle Pipes etc.,have long been used in the design of pipelines. Special Coatings Corrosion protection coatings of Fusion Bonded Epoxy (FBE), Two Pack Wet Spray Epoxy and Hot Dipped Galvanizing are available. Cement Mortar Lining is also applied in house at Thomas Pipe Products on traditional plain ended of flanged steel fittings. Specialized Socketed Fittings As a manufacturer of Pipe Couplings, we are able to offer socketed fittings. A socketed fitting is a abricated steel fitting with a socketed end. The socketed end consists of a self contained half coupling. Half couplings are suitable for rigid pipe materials. Plain ended pipe materials such as PVC, GRP and Ductile Iron can easily be connected using socketed fittings. Traditional Flanged Fitting Socketed Fitting Size Range - DN40mm - DN600mm Industries - Water - Gas Pipe Materials - Ductile Iron - Cast Iron - Steel - Stainless Steel - PVC - HDPE - Clay - GRP - Concrete - AC B3
4 Specifications Range Thomas Pipe Products manufacture a comprehensive range of fabricated steel fittings for all pipe materials. The range of fittings include the following: 1. Plain Ended Fittings 2. Socketed Fittings 3. Flanged Fittings 4. Shouldered End Fittings 5. Combination Fittings Corrosion Protection Coating Several corrosion protection coatings are available on request, standard coatings available include: - Fusion Bonded Epoxy thermoset power - SANS Hot Dip Galvanizing - BS Solvent Cure Epoxy - such as COPON KSIR88 to SANS PLAIN ENDED FITTINGS are standard steel pipe specials that are plain ended. 2. SOCKETED FITTINGS are standard steel pipe specials that include half a wide tolerance Unifit coupling welded to the ends of the fitting. 3. FLANGED FITTINGS are standard steel pipe specials that are flanged. 4. SHOULDERED FITTINGS are standard steel pipe specials that incorporate shouldered Victaulic ends as per SANS COMBINATION FITTINGS are standard steel pipe specials that incorporate any of the above ends such as a Socketed Tee with a flanged branch. Dimensional Detail of Standard Fittings The tables below list standard dimensional details for fabricated steel fittings. Special fittings of any size and configuration are available on request. The dimensions provided for Flanged fittings are equal for plain ended and shouldered fittings. South African Pipe Standards Our fittings are manufactured from either of two South African Standards unless otherwise specified: - SANS 62 (DN15-150mm) - SANS 719 (DN mm) B4
5 Specifications Socketed Fittings Socketed fittings are suitable for all pipes including PVC, AC, Ductile Iron and Glass Reinforced Polyester (GRP) where traditional fittings of this material are either not available or very expensive. The Thomas Socketed Fitting offers an inexpensive and simple solution for providing high quality special fittings for pipelines of these materials. Available Range From Dn40mm - Dn1600mm. Standard Working pressure WP up to PN40 as specified by the customer. Test Pressure = 1.5 x WP. Advantages of a Socketed Fitting As a coupling manufacturer, Thomas Pipe Products can manufacture half couplings for welding onto steel pipe fittings. The half couplings can accommodate any rigid pipe material. Therefore, socketed fittings can be manufactured for any rigid pipe material. This not only ensure ease of jointing to all common pipe materials such as steel, concrete, Ductile Iron, PVC, GRP, Cast Iron and Asbestos Cement, but it offers substantial cost savings to the customers by negating the need for separate couplings. Socketed fittings offer users the full benefits of the Thomas Unifit Coupling. This includes a wide working tolerance, ease of installation, guaranteed sealing and corrosion protection. Dissimilar pipe materials such as PVC, GRP and Ductile Iron can be joined with a combination fitting. The fittings are simple to use and install, the contractor need only push the pipe into the half coupling and tighten the bolts. It is possible to manufacture half couplings for GRP pipe where the OD of the pipe varies dramatically from the OD of the steel pipe fitting, thus negating the need for expensive step couplings that often require external restraint. Half Coupling Socketed Steel Fitting Design In order to reduce pipeline turbulence through a half coupling, it is imperative that the half coupling exhibits a smooth tapered transition. Therefore NO PROFILE PATES are permitted. NOTE: When designing a pipeline incorporating Half Coupling products, the design engineer must specify that profile plates are NOT permitted in the design and construction of half couplings. DN CODE PIPE O.D. (mm) RANGE (mm) MIN MAX DN40 TCH DN50 TCH DN50 TCH DN65 TCH DN65 TCH DN80 TCH DN100 TCH DN100 TCH DN125 TCH DN150 TCH DN150 TCH DN150 TCH DN175 TCH DN200 TCH DN225 TCH DN225 TCH DN225 TCH DN225 TCH DN250 TCH DN250 TCH DN300 TCH DN300 TCH DN300 TCH DN350 TCH DN350 TCH DN350 TCH DN400 TCH DN400 TCH DN400 TCH DN400 TCH DN450 TCH DN450 TCH DN450 TCH DN500 TCH DN500 TCH DN500 TCH DN500 TCH DN500 TCH DN500 TCH DN600 TCH DN600 TCH DN600 TCH B5
6 90 Pull Bends (SANS 62) DN PIPE O.D. 3D 3D 5D 5D (mm) (mm) RADIUS CENTRE TO FACE RADIUS CENTRE TO FACE R L R L (mm) (mm) (mm) (mm) 15 21, , , , , , , , , , , , , B6
7 Spring Bends 5D and 3D Radius (SANS 62) U U DN PIPE O.D. 5D (mm) (mm) RADIUS L L R (mm) (mm) (mm) 15 21, , , , , , , , , , , , DN PIPE O.D. 3D (mm) (mm) RADIUS L L R (mm) (mm) (mm) 15 21, , , , , , , , , , , , B7
8 DN PIPE O.D. CENTRE TO FACE (mm) (mm) C (mm) 15 21, , , , , , , , , , , DN PIPE O.D. DN PIPE O.D. CENTRE TO FACE (mm) (mm) (mm) (mm) C (mm) 15 21, , , , , ,32 SPECIFIED BY SPECIFIED BY ,20 CUSTOMER CUSTOMER , , , , , B8
9 U U DN PIPE O.D. ANGLE ANGLE ANGLE (mm) (mm) A B A B A B (mm) (mm) (mm) (mm) (mm) (mm) 50 60, , , , , , , , , , , DN PIPE O.D. DN CENTRE TO FACE CENTRE TO FACE RADIUS (mm) (mm) B C D R (mm) (mm) (mm) (mm) 25 34, , , , , , , , , , , R EM D EIFI O TSU C EPS C YB B9
10 DN PIPE O.D. CENTRE TO FACE (mm) (mm) C (mm) 80 88, , , , , DN PIPE O.D. DN PIPE O.D. CENTRE TO FACE B B D D C (mm) (mm) (mm) (mm) (mm) 80 88, , , , , , , , , R EM Y B D E IFIC M UMI O TSU N IM0 E PS C 8 ND R EM Y B D E IFIC M UMI O TSU N IM0 E PS C 8 ND B10
11 U DN PIPE O.D. ANGLE ANGLE ANGLE (mm) (mm) A B A B A B (mm) (mm) (mm) (mm) (mm) (mm) 50 60, , , , , , , , , B11
12 Equal Cross (SANS 62) DN PIPE O.D. CENTRE TO FACE (mm) (mm) C (mm) 15 21, , , , , , , , , , , , B12
13 Unequal Cross (SANS 62) DN PIPE O.D. DN PIPE O.D. CENTRE TO FACE (mm) (mm) D D C (mm) (mm) (mm) 15 21, , , , , , , SPECIFIED BY CUSTOMER SPECIFIED BY CUSTOMER 80 88, , , , , B13
14 Elbows (SANS 719) DN PIPE O.D. CENTRE TO FACE RADIUS L (mm) (mm) A B C R (mm) (mm) (mm) (mm) (mm) , , , , , B14
15 Medium Radius Bends (SANS 719) DN PIPE O.D. CENTRE TO FACE RADIUS L (mm) (mm) A B C R (mm) (mm) (mm) (mm) (mm) , , , , , B15
16 Long Radius Bends (SANS 719) DN PIPE O.D. CENTRE TO FACE RADIUS L (mm) (mm) A B C R (mm) (mm) (mm) (mm) (mm) , , , , , B16
17 Duckfoot Elbows & Bends (SANS 719) DN PIPE O.D. DIMENSIONS (mm) (mm) X Y T2 T1 H (mm) (mm) (mm) (mm) (mm) , , , , , B17
18 DN PIPE O.D. DIMENSIONS L (mm) (mm) A B C (mm) (mm) (mm) (mm) , , , , , B18
19 U U DN PIPE O.D. DIMENSIONS L (mm) (mm) A B C D E F (mm) (mm) (mm) (mm) (mm) (mm) (mm) , , , , , B19
20 Reducers & Bellmouths (SANS 719) REDUCERS BELLMOUTHS DN PIPE O.D. DN LENGTH DN PIPE O.D. A B D1 (mm) D2 L D2 (mm) (mm) (mm) (mm) (mm) (mm) (mm) , , , , , , , , , , B20
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