Large. Bespoke. Diameter. Fittings to Suit any Pipe Specification

Transcription

1 Bespoke Large Fittings to Suit any Specification pipe ONNEIONS, repair & flow control products for the utilities industry

2 Large Overview Robust, Reliable, Proven Solution for New Lay s ustomer Design Liaison he dedicated range is designed for use with new-lay pipes, Viking Johnson has worked with clients, consultants and and other specified situations where the pipe material and contractors all over the world, assisting in the selection of the nominal sizes are known in advance. ustomers can choose product most appropriate to each individual project. Such from Viking Johnson s standard range or have them custom assistance can include detailed design co-operation with made to suit a range of diameters and working pressures. specifying engineers, site visits to aid successful installation, his flexibility makes Viking Johnson the natural choice for specially designed products to suit project requirements, most major pipeline projects. proof testing in our comprehensive in-house test facility and handling of the extensive documentation and inspection requirements often associated with large projects. Designed for Flexibility For pipeline design and installation engineers, the Viking Johnson large diameter couplings are extremely versatile. Each coupling sleeve is internally barrelled, allowing greater angular deflection. Ideal when accommodating misaligned pipes. Product apability Large diameter couplings and flange adaptors are available in a wide range of sizes to suit virtually any customer requirement. Products can be supplied to suit all standard and non standard pipe diameters from DN350 to DN5000. Stepped couplings join pipes of different external diameters and flange adaptors can be supplied with flanges drilled to any national or international standard, or to customers own specification with a pressure up to PN100. pprovals ll products are designed and manufactured under quality management systems certified to ISO 9001 and conform to the merican Water Works ssociation s specification WW/NSI 219 for bolted couplings. s 2 Viking Johnson Large elephone: +44 (0)

3 Large ouplings & daptors Product Design Benefits Simple to Fit Simple installation in any weather and trench conditions, even underwater! Long Life Expectancy Elastomeric sealing gaskets are designed to have at least a 50 year lifespan. orrosion Protection Metal components are coated with Rilsan Nylon 11 which is WRS approved for use with potable water. he nuts and bolts are Sheraplex coated to WIS , offering long term protection to corrosion, impact and abrasion and therefore ensures continued reliable performance. ouplings & daptors Dedicated ustomer Benefits ouplings can absorb up to 10mm expansion and contraction, flange adaptors up to 5mm which allows for movement on bridge crossings, in chambers and pump stations. Often eliminates the need for special expansion joints. ouplings can offer up to 6 of angular deflection, flange adaptors 3 - to allow for the connection of misaligned pipes; take up ground settlement at structures; lay pipes to large radius bends. adaptors are often used to permit dismantling of valves in flanged pipe systems. he standard finish for all Viking Johnson products is black Rilsan Nylon 11, which is highly resistant to impact, corrosion, abrasion and chemical attack. However, other coatings such as shopcoat, hot dip galvanising, zinc spray and epoxy coating can be supplied as required. Viking Johnson Large 3

4 Large ouplings OD Viking Johnson manufacture couplings to any pipe OD and working pressure, with those tabled being the more popular products. Pressure - Working Pressure = s Noted in table (est Pressure = 1.5 x W.P.) Notes - OD s - LO2 / YF2 / 2E / 2H / SG = Section names for large diameter dedicated coupling products If the product required is not in the table contact Viking Johnson who can provide relevant information. Dedicated ouplings DO NO resist end load - adequate restraint must be provided L L + - oupling Section ype Working Pressure (bar) Dimensions Overall Length Steel LO2 6 M12 x J51LS upv LO2 6 M12 x J51LS oated Steel LO2 6 M12 x J51LS DI LO2 8 M12 x J52LS Steel LO2 8 M12 x J53LS upv LO2 8 M12 x J53LS oated Steel LO2 8 M12 x J53LS oated Steel LO2 8 M12 x J53LS DI LO2 8 M12 x J54LS Steel LO2 8 M12 x J55LS upv LO2 8 M12 x J55LS oated Steel LO2 8 M12 x J55LS DI LO2 8 M12 x J56LS DI LO2 10 M12 x J56LS Steel LO2 10 M12 x J57LS upv LO2 10 M12 x J57LS oated Steel LO2 10 M12 x J57LS DI 3 4 LO2 10 M12 x J58LS Steel LO2 10 M12 x J59LS upv LO2 10 M12 x J59LS Steel LO2 10 M12 x J60LS upv LO2 10 M12 x J60LS oated Steel LO2 10 M12 x J60LS DI LO2 10 M12 x J61LS DI LO2 12 M12 x J61LS Steel LO2 12 M12 x J61LS Steel LO2 12 M12 x J63LS oated Steel LO2 12 M12 x J63LS DI LO2 12 M12 x J63LS 39.3 s & Relevant Standards entre Sleeve/End Rings /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors 4 Viking Johnson Large elephone: +44 (0)

5 Large ouplings OD Viking Johnson manufacture couplings to any pipe OD and working pressure, with those tabled being the more popular products. Pressure - Working Pressure = s Noted in table (est Pressure = 1.5 x W.P.) Notes - OD s - LO2 / YF2 / 2E / 2H / SG = Section names for large diameter dedicated coupling products If the product required is not in the table contact Viking Johnson who can provide relevant information. Dedicated ouplings DO NO resist end load - adequate restraint must be provided L L + - oupling Section ype Working Pressure (bar) Dimensions Overall Length 738 DI YF2 10 M16 x J63LS Steel LO2 12 M12 x J64LS Steel LO2 14 M12 x J65LS oated Steel LO2 14 M12 x J65LS DI LO2 14 M12 x J65LS DI YF2 12 M16 x J65LS DI E 14 M16 x J116M Steel LO2 14 M12 x J66LS Steel LO2 14 M12 x J67LS oated Steel LO2 14 M12 x J67LS DI 1 5 YF2 12 M16 x J70LS DI 1 5 2E 14 M16 x J118M Steel YF2 14 M16 x J71LS oated Steel YF2 14 M16 x J71LS DI 1 5 YF2 14 M16 x J71LS DI 1 5 2E 16 M16 x J119M Steel YF2 14 M16 x J72LS Steel YF2 14 M16 x J73LS DI 1 6 2E 16 M16 x J121M Steel E 16 M16 x J121M oated Steel E 16 M16 x J121M DI 1 6 2E 18 M16 x J122M Steel E 20 M16 x J125M DI 1 7 2E 20 M16 x J125M Steel 3 3 2E 24 M16 x J127M oated Steel 3 3 2E 24 M16 x J127M DI 1 7 2E 24 M16 x J128M Steel 3 3 2E 24 M16 x J130M Steel 3 3 SG 36 M16 x J186H ouplings & daptors Dedicated s & Relevant Standards entre Sleeve/End Rings /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors Viking Johnson Large 5

6 Large Stepped ouplings OD Expanded Sleeve Stepped ouplings Stepped oupling With Make Up Ring If the product required is not in the table contact Viking Johnson who can provide relevant information Pressure - Working Pressure = s Noted in table (est Pressure = 1.5 x W.P.) Notes - LO2 / YF2 / 2E / 2H / SG = Section names for large diameter dedicated stepped coupling products OD s - If the product required is not in the table contact Viking Johnson who can provide relevant information. Dedicated ouplings DO NO resist end load - adequate restraint must be provided L 1 L 1 1 L 2 L oupling Section ype Working Pressure (bar) Dimensions Steel DI LO2 8 M12 x J51LS / J52LS Steel DI LO2 8 M12 x J53LS / J54LS Steel DI LO2 8 M12 x J55LS / J56LS DI Steel LO2 10 M12 x J56LS / J57LS Steel DI 3 4 LO2 10 M12 x J57LS / J58LS Steel DI LO2 10 M12 x J60LS / J61LS Steel DI LO2 12 M12 x J63LS / J63LS DI ast Iron D Overall Length LO2 12 M12 x J63LS / J63LS DI ast Iron B LO2 12 M12 x J63LS / J65LS Steel DI LO2 14 M12 x J65LS / J65LS ast Iron D DI LO2 14 M12 x J65LS / J65LS DI ast Iron B LO3 (LONG SLEEVE) 14 M12 x J65LS / J66LS ast Iron D DI 1 5 YF2 12 M16 x J67LS / J70LS Steel DI 1 5 YF2 12 M16 x J67LS / J70LS DI 1 5 ast Iron B YF2 12 M16 x J70LS / J70LS Steel DI 1 5 YF2 14 M16 x J71LS / J71LS ast Iron B DI 1 6 2E 16 M16 x J120M / J121M Steel DI 1 6 2E 18 M16 x J120M / J132M s & Relevant Standards entre Sleeve/End Rings /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors 6 Viking Johnson Large elephone: +44 (0)

7 ustralia - delaide Desalination Plant ransfer line Large daptor - DN1600 Project he Desalination Plant will have a capacity of up to 100 gigalitres and will provide delaide with up to half its annual water requirement. he huge size of the plant will be powered by sustainable energy sources and will ensure that the majority of the water supply is sourced from the sea with lesser reliance placed on the River Murray basin. ouplings & daptors Dedicated lient South ustralian Water & South ustralian Government ontractor Mconnell Dowell Distributor Philmac Viking Johnson Large 7

8 Large daptors OD If the product required is not in the table contact Viking Johnson who can provide relevant information Pressure - In accordance with rating for flange drilling Notes - he prices for these products DO NO include flange connecting bolts and flange gasket. When ordering Dedicated F s, ensure O.D./ Nominal Size/ Drilling are LL specified LO2/YF2/2E flange adaptors are supplied unfitted OD s - Viking Johnson manufacture flange adaptors to any pipe OD and flange drilling, with those tabled being the more popular products. Dedicated daptors DO NO resist end load - adequate restraint must be provided Key to End Ring Notching ied Rods - ertain pipe OD s & flange drilling require the notching of end rings to accommodate tie rods - see table for details None = Standard product without notches - ie rods will clash with end ring Not Required = ie rods clear end ring - Notching not required Notches = End ring notched to accommodate no. tie rods he number of notches stated assumes the use of high tensile strength tie rods. yield = 725 N/mm 2 1 L F Section ype Details BS EN Number of Notches in End Ring if Required Dimensions OD 1 Overall Length hickness + - Nominal Drilling Steel LO2 350 PN M12 x J51LS upv LO2 350 PN M12 x J51LS Steel LO2 350 PN M12 x J51LS upv LO2 350 PN M12 x J51LS Steel LO2 350 PN25-8 M12 x J51LS oated Steel LO2 350 PN M12 x J51LS DI LO2 350 PN M12 x J52LS DI LO2 350 PN M12 x J52LS DI LO2 350 PN M12 x J52LS Steel LO2 400 PN M12 x J53LS upv LO2 400 PN M12 x J53LS Steel LO2 400 PN M12 x J53LS upv LO2 400 PN M12 x J53LS Steel LO2 400 PN25-8 M12 x J53LS oated Steel LO2 400 PN M12 x J53LS DI LO2 400 PN M12 x J54LS DI LO2 400 PN M12 x J54LS DI LO2 400 PN M12 x J54LS PV LO2 450 PN16-10 M12 x J55LS Hep LO2 450 PN16-10 M12 x J55LS Steel LO2 450 PN M12 x J55LS upv LO2 450 PN M12 x J55LS Steel LO2 450 PN16-10 M12 x J55LS upv LO2 450 PN16-10 M12 x J55LS Steel LO2 450 PN25-10 M12 x J55LS 44.4 s & Relevant Standards /End Ring /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors 8 Viking Johnson Large elephone: +44 (0)

9 Large daptors OD If the product required is not in the table contact Viking Johnson who can provide relevant information Pressure - In accordance with rating for flange drilling Notes - he prices for these products DO NO include flange connecting bolts and flange gasket. When ordering Dedicated F s, ensure O.D./ Nominal Size/ Drilling are LL specified LO2/YF2/2E flange adaptors are supplied unfitted OD s - Viking Johnson manufacture flange adaptors to any pipe OD and flange drilling, with those tabled being the more popular products. Dedicated daptors DO NO resist end load - adequate restraint must be provided Key to End Ring Notching ied Rods - ertain pipe OD s & flange drilling require the notching of end rings to accommodate tie rods - see table for details None = Standard product without notches - ie rods will clash with end ring Not Required = ie rods clear end ring - Notching not required Notches = End ring notched to accommodate no. tie rods he number of notches stated assumes the use of high tensile strength tie rods. yield = 725 N/mm 2 L F Section ype Details BS EN Number of Notches in End Ring if Required Dimensions OD 1 Overall Length hickness + - Nominal Drilling 460 oated Steel LO2 450 PN M12 x J55LS DI LO2 450 PN M12 x J56LS DI LO2 450 PN M12 x J56LS DI LO2 450 PN M12 x J56LS Metric PV LO2 500 PN16-10 M12 x J57LS Steel LO2 500 PN M12 x J57LS upv LO2 500 PN M12 x J57LS Steel LO2 500 PN16-10 M12 x J57LS upv LO2 500 PN16-10 M12 x J57LS Steel LO2 500 PN25-10 M12 x J57LS oated Steel LO2 500 PN M12 x J57LS oated Steel LO2 500 PN16-10 M12 x J57LS DI 3 4 LO2 500 PN M12 x J58LS DI 3 4 LO2 500 PN M12 x J58LS DI 3 4 LO2 500 PN M12 x J58LS Steel LO2 600 PN M12 x J60LS upv LO2 600 PN M12 x J60LS Steel LO2 600 PN16-10 M12 x J60LS upv LO2 600 PN16-10 M12 x J60LS Steel LO2 600 PN25-10 M12 x J60LS oated Steel LO2 600 PN16-10 M12 x J60LS DI LO2 600 PN M12 x J61LS DI LO2 600 PN16-10 M12 x J61LS DI LO2 600 PN M12 x J61LS Steel LO2 700 PN10-12 M12 x J63LS ouplings & daptors Dedicated s & Relevant Standards /End Ring /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors Viking Johnson Large 9

10 Large daptors OD If the product required is not in the table contact Viking Johnson who can provide relevant information Pressure - In accordance with rating for flange drilling Notes - he prices for these products DO NO include flange connecting bolts and flange gasket. When ordering Dedicated F s, ensure O.D./ Nominal Size/ Drilling are LL specified LO2/YF2/2E flange adaptors are supplied unfitted OD s - Viking Johnson manufacture flange adaptors to any pipe OD and flange drilling, with those tabled being the more popular products. Dedicated daptors DO NO resist end load - adequate restraint must be provided Key to End Ring Notching ied Rods - ertain pipe OD s & flange drilling require the notching of end rings to accommodate tie rods - see table for details None = Standard product without notches - ie rods will clash with end ring Not Required = ie rods clear end ring - Notching not required Notches = End ring notched to accommodate no. tie rods he number of notches stated assumes the use of high tensile strength tie rods. yield = 725 N/mm 2 1 L F Section ype Details BS EN Number of Notches in End Ring if Required Dimensions OD 1 Overall Length hickness + - Nominal Drilling 711 Steel LO2 700 PN M12 x J63LS Steel LO2 700 PN25-12 M12 x J63LS oated Steel LO2 700 PN M12 x J63LS DI LO2 700 PN M12 x J63LS DI LO2 700 PN M12 x J63LS DI YF2 700 PN M16 x J63LS Steel LO2 800 PN10-12 M12 x J65LS Steel LO2 800 PN16-12 M12 x J65LS Steel YF2 800 PN25-12 M16 x J65LS oated Steel LO2 800 PN M12 x J65LS DI LO2 800 PN M12 x J65LS DI LO2 800 PN M12 x J65LS DI YF2 800 PN M16 x J65LS Steel LO2 900 PN10-14 M12 x J67LS Steel LO2 900 PN M12 x J67LS Steel E 900 PN M16 x J117M oated Steel LO2 900 PN M12 x J67LS DI 1 5 YF2 900 PN M16 x J70LS DI 1 5 YF2 900 PN M16 x J70LS DI 1 5 2E 900 PN M16 x J118M Steel YF PN M16 x J71LS Steel YF PN M16 x J71LS Steel E 1000 PN25-14 M16 x J119M oated Steel YF PN M16 x J71LS DI 1 5 YF PN M16 x J71LS s & Relevant Standards /End Ring /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors 10 Viking Johnson Large elephone: +44 (0)

11 Large daptors OD If the product required is not in the table contact Viking Johnson who can provide relevant information Pressure - In accordance with rating for flange drilling Notes - he prices for these products DO NO include flange connecting bolts and flange gasket. When ordering Dedicated F s, ensure O.D./ Nominal Size/ Drilling are LL specified LO2/YF2/2E flange adaptors are supplied unfitted OD s - Viking Johnson manufacture flange adaptors to any pipe OD and flange drilling, with those tabled being the more popular products. Dedicated daptors DO NO resist end load - adequate restraint must be provided Key to End Ring Notching ied Rods - ertain pipe OD s & flange drilling require the notching of end rings to accommodate tie rods - see table for details None = Standard product without notches - ie rods will clash with end ring Not Required = ie rods clear end ring - Notching not required Notches = End ring notched to accommodate no. tie rods he number of notches stated assumes the use of high tensile strength tie rods. yield = 725 N/mm 2 L F Section ype Details BS EN Number of Notches in End Ring if Required s & Relevant Standards Dimensions OD 1 Overall Length hickness + - Nominal Drilling 1048 DI 1 5 YF PN M16 x J71LS DI 1 5 2E 1000 PN M16 x J119M Steel YF PN10-16 M16 x J73LS Steel YF PN M16 x J73LS Steel E 1100 PN25-16 M16 x J120M oated Steel YF PN M16 x J73LS DI 1 6 2E 1100 PN M16 x J121M DI 1 6 2E 1100 PN M16 x J121M DI 1 6 2E 1100 PN M16 x J121M Steel YF PN10-16 M16 x J74LS Steel E 1200 PN M16 x J121M Steel E 1200 PN25-16 M16 x J121M oated Steel E 1200 PN M16 x J121M DI 1 6 2E 1200 PN M16 x J122M DI 1 6 2E 1200 PN M16 x J122M DI 1 6 2E 1200 PN M16 x J122M Steel E 1400 PN M16 x J125M Steel E 1400 PN M16 x J125M oated Steel E 1400 PN M16 x J125M DI 1 7 2E 1400 PN M16 x J125M DI 1 7 2E 1400 PN M16 x J125M Steel 3 3 2E 1600 PN10-20 M16 x J127M Steel 3 3 2E 1600 PN16-20 M16 x J127M oated Steel 3 3 2E 1600 PN16-20 M16 x J127M DI 1 7 2E 1600 PN M16 x J128M DI 1 7 2E 1600 PN M16 x J128M ouplings & daptors Dedicated /End Ring /Studs - Steel to BS EN ISO898-1:2009 Property lass 4.8 oatings Body, & End Ring - Rilsan Nylon 11 to WIS Part 1 Rubber 80 IRHD ed ompound to BS EN681-1:1996 ype W,W,WG or BS EN682:2002, ype G s: 2E/2H/SG Rubber 70 IRHD ed ompound to BS EN681-1:1996 ype W, W, WG or BS EN682:2002, ype G Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors Viking Johnson Large 11

12 Large heck list Large is a bespoke product and Viking Johnson requires the following information to assist with the quotation process. his page can be copied from the brochure or a form is available on the website or directly from the Marketing Department. Please fax back to: +44 (0) or to: info@vikingjohnson.com ompany Name ontact Name ustomer ddress Date elephone Fax Quantity Delivery Date Details Outside oating (Especially important on steel pipes) Outside s oating hickness (Please tick) Working/est/Design Pressure Ductile Iron ast Iron Steel Stainless Steel PV PE HEP30 GRP BS lay oncrete sbestos ement opper Lead Other (Please specify) Product Requirements oating Required Grade Required or medium conveyed Rating Drilling Pattern Locating Plugs (If required) Packaging & arriage Requirements ny Special Documents / Inspection Requirements ny Other Special Requirements 12 Viking Johnson Large elephone: +44 (0)

13 o visit our Video Library go to: WILBURY WY HIHIN, HERFORDSHIRE SG4 0UD. UNIED KINGDOM ELEPHONE: +44 (0) fax: +44 (0) EMIL: ISO EMS ISO 9001 FM Visit to order your copy of the New echnical Paper 410. Designed and manufactured under quality management systems in accordance with BS EN ISO Environmental Management System accredited to ISO For full terms and conditions, please visit our website. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors DR6433_09_2012