Ductile Iron. Fittings and Accessories for pressure pipelines. 1 st issue
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1 Ductile Iron Fittings and Accessories for pressure pipelines 1 st issue
2 INTRODUCTION Tawakol Metal Industries is Egypt's main manufacturer of Grey and Ductile Cast Iron products since TMI's reputation of high quality is evident in its diverse products ranging from grey cast iron sewer pipes, fittings, manhole covers and ductile cast iron fittings, to lighting accessories and decorative furniture. Our success has been mainly due to our expertise in the foundry technology and specifically in our state of the art pattern production and advanced experience in the cast iron metallurgy field, that is enhanced by the most modern electric furnaces and computerized laboratory. PRODUCTS Main Products: Ductile Iron Pipe Fittings Dismantling Piece Manhole and Inspection Covers Tree Grates Water Grates Penstocks Hubless and Non- Hubless Soil Fittings Decoration products Lighting accessories Decorative street and landscaping accessories Decorative Furniture Engineering Products Cast Iron Tables Fire Hydrants Floor Drains Roof Drains Diesel Motors Water Pumps for irrigation Automotive brake drums and discs All of our production is produced according to International Standard (ISO), German Standards (DIN) and the Egyptian standards (ES). Tawakol Metal Industries I
3 Index INTRODUCTION PRODUCTS Ductile Cast Iron Products Specifications Spigot and Socket Pipes Flanges Specifications Fittings Fixed Flange PN10 Loose Flange PN10 Fixed Flange PN16 Loose Flange PN16 Fixed Flange PN25 Loose Flange PN25 Fixed Flange PN40 Loose Flange PN40 Flanged Socket Flanged Spigot Collar Double-Socket 1/4 Bend Double-Socket 1/8 Bend Double-Socket 1/16 Bend Double-Socket 1/32 Bend Double-Socket Tee with Flanged Branch DN Double-Socket Tee with Flanged Branch DN Double-Socket Tee with Flanged Branch DN Double-Socket Tee with Flanged Branch DN All-Socket Tee Double-Socket Taper Double-Socket Taper Double-Flanged Taper Blank Flange PN 10 Blank Flange PN 16 Blank Flange PN 25 Blank Flange PN 40 Reducing Flange PN 10 Reducing Flange PN 16 Reducing Flange PN 25 Reducing Flange PN 40 Double-Flanged 1/4 Bend Double-Flanged 1/4 Duckfoot Bend Double-Flanged 1/8 Bend Double-Flanged 1/8 Bend All-Flanged Tee DN All-Flanged Tee DN All-Flanged Tee DN All-Flanged Tee DN All-Flanged Tee DN I I III IIII V II Tawakol Metal Industries
4 Ductile Cast Iron Products Specifications All Pipes, fitting, and accessories are produced according to the ISO 2531 and ES. 1. Marking - All products are marked with: " Name and mark of manufacturer(marking may be cast on, painted, or cold stamped) " An indication that the casting is made of Ductile Iron " An indication of its nominal size(dn) 2. Coating - All products are coated with epoxy and bituminous paint. Alternative coating is available according to the customer's needs. Why Epoxy coating: " Minimum coating thickness is 25 microm " Zero porosity " High adhesion to metal " No cracking " Smooth surface " High impact resistance 3. Inspection - All products are tested and examined at our factory. The following inspections are made for each product: " Visual Inspection " Dimensional check " Quantity check " Hydro Test witness 4. Terms of Delivery Loading and latching could be arranged at our factory. Customer is to arrange transportation. We do not deliver. Tawakol Metal Industries III
5 Spigot and Socket Pipes We deliver socket and spigot pipes of Ductile Cast Iron according to the ISO Socket and Spigot Pipes are manufactured for the use of operation pressures. The thickness of the pipes is defined as a function of their diameter. In case of certain requirements, other pipe ranges, having a smaller or greater wall thickness, may be primed. IIII Tawakol Metal Industries
6 Flanges Specifications - PN16 flanges are supplied as standard on pipes and fittings for working pressures up to and including 16 bars. - PN10 flanges are supplied on request for pipes and fittings for working pressures up to and including 10 bars. - PN25 flanges are supplied to special order for pipes and fittings for working pressures over 16 bars and up to and including 25 bars. - PN40 flanges are supplied to special order for pipes and fittings for working pressures over 25 bars and up to and including 40 bars. - Working pressures are applicable within the temperature range -10 C to 120 C - Ductile Iron flanges may be either solid or hollow back. - The flanges could have machined raised face and drilled holes. - Flanges can be cast integral with the corresponding casting or with other means like screwing and welding. - Fixed and Loose Flanges can be fixed or removed according to the needs of service they will provide. - A Loose flange is comprised of a ring, in one or several parts bolted together, which bears on an end joint collar, the ring can be freely rotated around the pipe axis and can be positioned for alignment with the bolt holes. - The external diameter and the drilling details are the same for fixed and loose flanges. Tawakol Metal Industries V
7 Fixed Flange PN 10 2 Size D d 1 C b f 1 s Flange Mass (hatched part) k Number Holes Diameter L 2 Bolts Diameter M M M M ) 19 M M M M M M M M M M M M M M M M M M M M M M M52
8 Loose Flange PN 10 Flange Mass D d Size 1 C 1 b 1 f 2 (hatched part)
9 Fixed Flange PN 16 4 Size D d 1 C b f 1 s Flange Mass (hatched part) k Number Holes Diameter L 2 Bolts Diameter M M M M M M M M M M M M M M M M M M M M M M M M M M M56
10 PN 16 Loose Flanges Flange Mass D d Size 1 C 1 b 1 f 2 (hatched part)
11 Fixed Flange PN 25 Size D d 1 C b f 1 s Flange Mass (hatched part) k Number Holes Diameter L 2 Bolts Diameter M M M M M M M M M M M M M M M M M M M M M M M M64 6
12 PN 25 Loose Flanges Flange Mass D d Size 1 C b 1 f 2 (hatched part)
13 Fixed Flange PN 40 Size D d 1 C b f 1 s Flange Mass (hatched part) k Number Holes Diameter L 2 Bolts Diameter M M M M M M M M M M M M M M M45 8
14 PN 40 Loose Flange Flange Mass D d Size 1 C b 1 f 2 (hatched part)
15 Flanged Socket Size e d L Mass with Flange PN 10 PN 16 PN 25 PN _ _ _ _
16 Flanged Spigot Size e L Mass with Flange PN 10 PN 16 PN 25 PN _ _ _ _
17 Collar e d L Mass
18 Double-Socket 1/4 Bend e t Mass
19 Double-Socket 1/8 Bend e t Mass
20 Double-Socket 1/16 Bend e t Mass
21 Double-Socket 1/32 Bend e t Mass
22 Double-Socket Tee with Flanged Branch DN Body Branch Mass with Flange e L Size Size e 1 h PN 10 PN 16 PN 25 PN
23 Double-Socket Tee with Flanged Branch DN Size Body Branch Mass with Flange e L Size e 1 h PN 10 PN 16 PN 25 PN _ _ _ _ _ _ _ _ _ _ _ _ _ 18
24 Double-Socket Tee with Flanged Branch DN Body Branch Mass with Flange e L e 1 h PN 10 PN
25 Double-Socket Tee with Flanged Branch DN Body Branch Mass with Flange e L e 1 h PN 10 PN
26 All-Socket Tee e L e 1 h Mass
27 Double-Socket Taper DN e 1 e 2 L Mass
28 Double-Socket Taper DN e 1 e 2 L Mass
29 Double-Flanged Taper DN Large Diameter Smaller Diameter Mass with Flange e Size 1 Size e 2 L PN 10 PN 16 PN 25 PN _ _ _ _
30 Blank Flange PN 10 D a b c Mass
31 Blank Flange PN 16 D a b c Mass
32 Blank Flange PN 25 D a b c Mass
33 Blank Flange PN 40 D a b c Mass
34 Reducing Flange PN 10 Larger Diameter Smaller Diameter a Mass D b c 1 c
35 Reducing Flange PN Larger Diameter Smaller Diameter a Mass D b c 1 c
36 Reducing Flange PN 25 Larger Diameter Smaller Diameter a Mass D b c 1 c
37 Reducing Flange PN Larger Diameter Smaller Diameter a Mass D b c 1 c
38 Double-Flanged 1/4 Bend e t Mass with Flange PN 10 PN 16 PN 25 PN _ _ _ _
39 Double-Flanged 1/4 Duckfoot Bend e t c d Mass with Flange PN 10 PN 16 PN 25 PN _ _ _ _ 34
40 Double-Flanged 1/8 Bend e t Mass with Flange PN 10 PN 16 PN 25 PN _ _ _ _
41 Double-Flanged 1/8 Bend e t Mass with Flange PN 10 PN 16 PN 25 PN _ _ _ _ 36
42 All-Flanged Tee DN Body Brach Mass with Flange e L Size Size e 1 h PN 10 PN 16 PN 25 PN
43 All-Flanged Tee DN Size Body Brach Mass with Flange e L Size e 1 h PN 10 PN 16 PN 25 PN _ _ _ _ _ _ _ _ _ _ _ _ _ 38
44 All-Flanged Tee DN Body Branch Mass with Flange e L e 1 h PN 10 PN 16 PN _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 39
45 All-Flanged Tee DN Body Branch Mass with Flange e L e 1 h PN 10 PN 16 PN _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 40
46 All-Flanged Tee DN Body Branch Mass with Flange e L e 1 h PN 10 PN 16 PN _ _ _ _ _ _ _ _ _ 41
47 Head office 38 El Thawra St. Heliopolis, Cairo, Egypt Tel : Fax : info@tawakol.com.eg Website :
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