PREMIUM CNC PROGRAM Customized for your Needs

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1 PREMIUM CNC PROGRAM 2018 Customized for your Needs

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3 Horizontal Lathes and Turning Centers ORION SERIES PAGE Compact lathe series for batch productions Main spindle speed up to 6,000 rpm and servo turret M models feature driven tools and C axis Horizontal Lathes and Turning Centers MERKUR SERIES PAGE Highly customizable Universal Automatic Production Lathe Max. turning diameter 350 mm, max. turning length 1,000 mm Fast rapid feed up to 36 m/min, M models with driven tools and C axis Horizontal Lathes and Turning Centers TAURUS SERIES PAGE Heavy and Super Heavy-Duty Inclined Bed Lathes Max. turning diameter 900 mm, max. turning length 4,900 mm M models feature driven tools (with speeds up to 5,000 rpm) and C axis Horizontal Lathes and Turning Centers GEMINI SERIES PAGE Dual Spindle and Multi-Axis Lathes Max. turning length 1,000 mm, turning diameter up to 580 mm over cross slide Fanuc 0i TF or Fanuc 32i CNC and drive power up to 18.5 kw Compact Vertical CNC Machining Centers LUPUS SERIES PAGE Fast rapid feed up to 60 m/min and spindle speeds up to 24,000 rpm 5X Models with 5 axes and built-in spindle Tool changer with up to 40 stations Compact Vertical CNC Machining Centers for newcomers VECTOR SERIES PAGE station tool changer, max. Spindle speed rpm Coolant-flow through spindle with 30 bar and double filter Drive with 9 kw and BT 40 mount

4 CNC-SHOWROOM WELCOME TO WASBEK! 4 EACH APPLICATION CALLS FOR A CUSTOMIZED SOLUTION MACHINES AND PRODUCTION SOLUTIONS BY STAHLWERK

5 STAHLWERK STANDS FOR PREMIUM CNC PREMIUM TECHNOLOGY - CUSTOMIZED FOR YOUR NEEDS 5 STAHLWERK is the result of a long tradition of German and Korean mechanical engineering skills Behind STAHLWERK stands among others Korea's most renowned machine tool manufacturers. This ensures superior quality and machine reliability. STAHLWERK includes 6 series for a perfectly rounded portfolio of premium CNC machines to fit every need and level - from compact turning centers for small parts manufacturing and heavy-duty lathes for petrochemical applications and machining centers with up to 5 simultaneous controlled axes for die and mold construction. With various options, every machine can be customized with the assistance of trained project teams to meet specific customer requirements. Additional automation solutions reduce the time needed for tooling, setup, and control and ensure optimum machine utilization. For businesses this means increased capacity, more competitiveness and access to new resources. Experienced STAHLWERK project teams will support you during the whole process: from the planning stage to implementation and beyond. Our premium service is available to help customers all over the world. LARGE MACHINE SELECTION VARIOUS OPTIONS FOR EACH MACHINE AVAILABLE MACHINE DESIGN CUSTOMIZED TO MEET YOUR SPECIFIC NEEDS INCREASED EFFICIENCY DUE TO ADDITIONAL AUTOMATION SOLUTIONS STAHLWERK PROJECT TEAMS WILL ACCOMPANY YOU FROM THE PLANNING STAGE TO IMPLEMENTATION EVERY MACHINE COMES WITH A 2-YEAR WARRANTY PREMIUM SERVICE WORLDWIDE

6 OUR QUALITY PROMISE MAXIMUM RELIABILITY AND PRECISION STAHLWERK Stands for Premium Premium CNC machines by STAHLWERK stand out with well-designed construction and offer long-lasting value. Advanced manufacturing processes and optimized production workflows as well as a careful selection and control of suppliers were major factors contributing to this superior product. 6 The combination of excellent machine quality, premium components and tools allow STAHLWERK to set highest accuracy standards for itself. This also is the basis for branding this line as premium. Efficiency and sustainable development of all processes and structures inside the company are fortified by an ISO 9001 certified quality management system. This ensures continuous control and improvement of all quality-relevant activities. Static positioning accuracy, repeatability and finished part measurements are documented in detailed acceptance test logs for every STAHLWERK machine. CAREFULLY SELECTED COMPONENTS FROM RENOWNED CERTIFIED MANUFACTURERS ISO 9001 CERTIFIED QUALITY MANAGEMENT SYSTEM CE CERTIFIED MACHINES DOCUMENTED PRECISION

7 STAHLWERK CONSULTATION & SERVICE Premium Consultation for Premium Solutions 7 We will find the optimum machine, perfectly equipped and customized for your needs, while considering any new developments. A dedicated project team will accompany you every step of the way: from conception to final installation. Premium Service for Premium Machines - competent, fast, and effective Regardless of the type of contact - by phone, in person on site or express shipments of original service parts - with STAHLWERK you always will benefit from our service technicians extensive experience and expertise. STAHLWERK start-up services include support by a STAHLWERK service technician at the customer s site. This way we can ensure fast integration of your new STAHLWERK machine into your production processes. STAHLWERK training will cover your machine and all selected options and automation systems. Future operators can actively help design the training agenda to customize it for their individual requirements. For more information on our comprehensive services please refer to our service brochure. FROM PLANNING TO IMPLEMENTATION - EVERYTHING FROM A SINGLE SOURCE EXPRESS SHIPMENT OF SERVICE PARTS START-UP BY A STAHLWERK SERVICE TECHNICIAN INDIVIDUALIZED TRAINING MAINTENANCE CONTRACTS AND CNC SERVICE FROM A SINGLE SOURCE Visit us at

8 Horizontal Lathes and Turning Centers PAGE ORION Horizontal Lathes and Turning Centers PAGE MERKUR MERKUR 180MR Ø 270 / Length 380 mm ORION 10TLM Ø 190 / Length 355 mm ORION 8TLM Ø 190 / Length 380 mm ORION 6TLM Ø 190 / Length 390 mm ORION 6T Ø 280 / Length 320 mm ORION 10TL Ø 280 / Length 485 mm ORION 8TL Ø 280 / Length 510 mm MERKUR 245LMB Ø 280 / Length 490 mm MERKUR 150MR Ø 350 / Length 280 mm MERKUR 150R Ø 350 / Length 320 mm MERKUR 200MR, 245LB Ø 350 / Length 530 mm MERKUR 200R Ø 350 / Length 570 mm MERKUR 200LB Ø 350 / Length 1000 mm Vertical 3-Axis Machining Centers PAGE LUPUS Vertical 5-Axis Machining Centers PAGE LUPUS LUPUS 5X 30 X 320 mm / Y 400 mm / Z 330 mm LUPUS 420L X 765 mm / Y 420 mm / Z 510 mm LUPUS HS 500 X 800 mm / Y 520 mm / Z 510 mm LUPUS 520L X 1020 mm / Y 520 mm / Z 510 mm LUPUS 650 X 1280 mm / Y 670 mm / Z 640 mm LUPUS 700 X 1500 mm / Y 700 mm / Z 610 mm LUPUS 1000B X 1600 mm / Y 1000 mm / Z 800 mm LUPUS 1100B X 2150 mm / Y 1100 mm / Z 900 mm LUPUS 5X 60 X 600 mm / Y 500 mm / Z 500 mm LUPUS 5X 100T X 1100 mm / Y 1000 mm / Z 710 mm Vertical 3-Axis Machining Centers VECTOR 650M X 650 mm / Y 550 mm / Z 550 mm VECTOR 850M X 850 mm / Y 550 mm / Z 550 mm VECTOR 1000M X 1000 mm / Y 550 mm / Z 550 mm PAGE VECTOR Ø = max. turning length. Machine images may vary from the actual machines. More machines on request.

9 Horizontal Heavy Duty Lathes and Turning Centers PAGE TAURUS Horizontal Multi-Axis Turning Centers PAGE GEMINI TAURUS 250, 300M Ø 400 / Length 1080 mm TAURUS 300L, 300LM Ø 400 / Length 2080 mm TAURUS 450M Ø 620 / Length 1465 mm TAURUS 450LM Ø 620 / Length 2265 mm TAURUS 450 Ø 690 / Length 1465 mm TAURUS 450L Ø 690 / Length 2265 mm TAURUS 650, 650M Ø 900 / Length 1000 mm TAURUS 600L2, 600LM2 Ø 900 / Length 2000 mm TAURUS 600L Ø 900 / Length 3200 mm TAURUS 600L5 Ø 900 / Length 5080 mm GEMINI CBM 32 Ø 32 / Length 340 mm GEMINI CBM 52 Ø 50 / Length 270 mm GEMINI 225LMS, 225LSY Ø 280 / Length 500 mm GEMINI CSY 2-65 Ø 310 / Length 370 mm GEMINI 225CSY Ø 325 / Length 630 mm GEMINI 250MS, 250Y, 250SY Ø 400 / Length 1000 mm CNC Premium Technology customized for your needs STAHLWERK SETS NEW STANDARDS FOR MAXIMUM RELIABILITY AND PRECISION WIDE VARIETY OF OPTIONS FOR OVER 50 MACHINES LET US HELP YOU CONFIGURE THE PERFECT MACHNE FOR YOUR NEEDS CUSTOMIZED AUTOMATION SOLUTIONS LET YOU GET THE MOST OUT OF YOUR PRODUCTION STAHLWERK CONSULTATION & SERVICE PACKAGES THE STAHLWERK TEAM WILL BE AT YOUR SIDE

10 ORION SERIES TECHNICAL DIFFERENTIATION 10 T MODELS Servo turret with up to 12 stations Linear guides Tailstock with MT4 mount Spindle speeds up to 6,000 rpm Machining capacity for bar materials up to 73 mm M: with C-axis, driven tools and VDI 30 tool turret FOR EXAMPLE: ORION 10 T L M M WITH C AXIS AND DRIVEN TOOLS, 12-STATION SERVO TURRET L T 10 LONG VERSION WITH LONGER TURNING LENGTH TURRET LATHE CHUCK DIAMETER IN INCH MACHINE MODEL

11 MACHINE OVERVIEW - ORION layer security glass 2. Parts catcher with box and conveyor version 3. Renishaw measuring base with high-precision removable (HPRA) arm LCD color monitor 5. Fanuc 0i-TF with Manual Guide 0i 6. Chip conveyor for side removal of chips, or optionally with rear ejection

12 Horizontal Lathes and Tunring Centers SPECIFICATIONS - ORION T-MODEL Working area Orion 6T Orion 6TLM Orion 8TLM Orion 8TL Orion 10TLM Orion 10TL Turning-Ø over bed (max.) mm Swing-Ø over cross slide (max.) mm Turning diameter (max.) mm Turning length (max.) mm Travels Travel X-axis mm Travel Z-axis mm Angle of slant bed deg Headstock Bar capacity (incl. chuck) mm Spindle speed rpm Spindle mount A2-5 A2-5 A2-6 A2-6 A2-8 A2-8 Spindle bore mm Spindle Torque (max.) Nm Spindle drive method Belt Belt Belt Belt Belt Belt Lathe chuck diameter mm Spindle bore mm C-axis index angle deg (0,001) 360 (0,001) (0,001) - Feed Feed force X-axis (cont./max.) kn 7 / 17 5 / 18 5 / 18 7 / 17 5 / 18 7 / 17 Feed force Z-axis (cont./max.) kn 5 / 17 5 / 18 5 / 18 7 / 17 5 / 18 7 / 17 Tool head Tool changer type Servo Servo / VDI 30 Servo / VDI 30 Servo Servo / VDI 30 Servo Number of tool stations Pieces Shank size mm 25 x x x x x x 25 Boring bar mount diameter mm Turret indexing time s 0,2 0,2 0,2 0,2 0,2 0,2 Speed, driven tools rpm Accuracies Repeatability mm ± 0,003 ± 0,003 ± 0,003 ± 0,003 ± 0,003 ± 0,003 Positioning accuracy mm ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005

13 Rapid feed Rapid feed X-axis mm/min Rapid feed Z-axis mm/min Tailstock Tailstock quill diameter mm Tailstock quill stroke mm Tailstock taper MT Drive capacity Motor rating main drive kw 15 7,5 7,5 15 7,5 15 Main drive, continuous load kw 11 5,5 5,5 11 5,5 11 Motor rating, driven tools kw Motor rating X / Z axis kw 1,8 1,6 1,6 1,8 1,6 1,8 Total power consumption kva Measures and weights Overall dimensions (length x width x height) m 2,06 x 1,63 x 1,65 2,26 x 1,67 x 1,57 2,26 x 1,67 x 1,57 2,26 x 1,67 x 1,57 2,26 x 1,67 x 1,57 2,26 x 1,67 x 1,57 Weight kg Part No Standard Equipment Orion 6T Orion 6TLM Orion 8TLM Orion 8TL Orion 10TLM Orion 10TL Hydraulic chuck with one set soft jaws Soft jaws (1 SET additionally) Tail stock Live center Tool box with necessary operating tools Hydraulic Unit Door interlock Coolant system (Coolant Tank & Pump) Air and coolant pistol Work light Machine feet Foot switch for 3-jaw-chuck Central lubrication 3 step signal lamp (LED) Chuck Close/Open confirm switch RS232C+USB Port Fanuc Warranty 2 years Fanuc Manual Guide 0i SYMBOLE Upon Request Available Not available

14 Horizontal Lathes and Tunring Centers SPECIFICATIONS - ORION T-MODEL Standard Equipment Orion 6T Orion 6TLM Orion 8TLM Orion 8TL Orion 10TLM Orion 10TL 10.4 Colour LCD O.D Turning Holder O.D Tool Clamper Extended O.D Tool Holder Boring Bar Holder Facing Tool Holder Tool Holder U-Drill Holder Radial Driven Tool Holder Axial Driven Tool Holder Single type O.D Tool Holder Double type O.D Tool Holder Number of tools Orion 6T Orion 6TLM Orion 8TLM Orion 8TL Orion 10TLM Orion 10TL ID Part-No. Options Siemens 828D (PPU 28X.Y) Air Blow Air Condition 725IRPA2000SH Auto Door Pneumatic Bar Feeder Interface L (Swing type) L (Swing) Chip Bucket L (forklift) L (forklift) Hinged Belt (Side) Chip Conveyor Hinged Belt (Rear) Coolant Pump Power-Up STD, kw kw, 4.5 BAR at 60Hz 1.0 BAR at 50Hz 1.5 kw, 7.0 BAR at 60 Hz, 5.0 BAR at 50Hz Dual Chucking Pressure Inch Jaw, Hard (1ST: 3 PCS) Inch

15 Inch Inch Jaw, Soft (1ST: 3 PCS) 8 Inch Inch Live Center, Spare Oil Mist Collector Water Soluble Oil Skimmer Belt type Parts Catcher With Box Parts Ejector Sub Spindle Parts Catcher With Conveyor Tool pre setter (Portable) RENISHAW Tool pre setter (Fixed) Without Partcatcher Steady Rest Preparation Tailstock Manual STD STD STD STD STD / / -662 Tooling, Boring Holder Double ID Tool Holder ID Tool Holder U-Drill Holder Angular Driven Tooling, Milling Holder Holder (90 deg) Straight Driven Holder Boring Sleeve Tooling, Sleeve Drill Socket / -791 OD Tool Clamper OD Tool Holder Tooling, Turning Holder / 049 Face Tool Holder Double OD Tool Holder Tool Tool Counter (Software) Tool Multi Tool counter Work piece counter Transformer Customer manual (Add.) Machine Extra M code 4 EA CF Memory Card 1GB+pcmcia adapter Manual guide i Software SYMBOLS Upon Request Available Not available

16 MERKUR SERIES TECHNICAL DIFFERENTIATION 16 R MODELS B MODELS 45 inclined bed with linear guides and idler unit 45 inclined bed with wide boxways SPECIFICATION M: with C axis and driven tools 12-station servo turret with BMT 55 mount SPECIFICATION L: long version with larger center width FOR EXAMPLE: MERKUR 245 L M R R LINEAR GUIDES WITH IDLER UNIT M L 245 WITH C AXIS AND DRIVEN TOOLS, 12-STATION SERVO TURRET LONG VERSION WITH LONGER TURNING LENGTH LATHE CHUCK DIAMETER IN MM MACHINE MODEL

17 MACHINE OVERVIEW - MERKUR layer security glass 2. Parts catcher with box and conveyor version 3. Renishaw measuring base with high-precision removable (HPRA) arm LCD color monitor 5. Fanuc 0i-TF with Manual Guide i 6. Chip conveyor for side removal of chips, or optionally with rear ejection

18 Horizontal Lathes and Tunring Centers SPECIFICATIONS - MERKUR Working area Merkur 180MR Merkur 150R Merkur 150MR Merkur 200R Merkur 200MR Merkur 200LB Merkur 245LB Merkur 245LMB Turning-Ø over bed (max.) mm Swing-Ø over cross slide (max.) mm Turning diameter (max.) mm Turning length (max.) mm Travels Travel X-axis mm Travel Z-axis mm Angle of slant bed deg Headstock Bar capacity (incl. chuck) mm Spindle speed rpm Spindle mount A2-5 A2-6 A2-6 A2-6 A2-6 A2-6 A2-8 A2-8 Spindle bore mm Spindle Torque cont./max. Nm 74 / / / / / / / / 222 Spindle drive method Belt Belt Belt Belt Belt Belt Belt Belt Lathe chuck diameter mm C-axis index angle deg 360 (0,001) (0,001) (0,001) (0,001) Spindle bore mm Feed Feed force X-axis (cont./max.) kn 7,8 / 17,6 4,5 / 16,4 4,5 / 16,4 4,5 / 16,4 4,5 / 16,4 5,6 / 20,4 12 / 23,5 12 / 23,5 Feed force Z-axis (cont./max.) kn 7,8 / 17,6 4,5 / 16,4 4,5 / 16,4 4,5 / 16,4 4,5 / 16,4 5,6 / 20,4 12 / 23,5 12 / 23,5 Tool head Tool changer type Servo Hydraulic VDI 30 Hydraulic VDI 30 Hydraulic Servo Servo Number of tool stations Pieces Shank size mm 20 x x x x x x x x 25 Boring bar mount diameter mm Turret indexing time s 0,15 0,3 0,3 0,3 0,3 0,3 0,2 0,2 Speed, driven tools rpm Accuracies Repeatability mm ± 0,003 ± 0,003 ± 0,003 ± 0,003 ± 0,003 ± 0,003 ± 0,003 ± 0,003 Positioning accuracy mm ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,0075 ± 0,0075

19 Rapid feed Rapid feed X-axis mm/min Rapid feed Z-axis mm/min Tailstock Tailstock quill diameter mm Tailstock quill stroke mm Tailstock taper MT Drive capacity Motor rating main drive kw Main drive, continuous load kw 11 7,5 7,5 7,5 7, Motor rating, driven tools kw 3,7-3,7-3, ,7 Driven tools, continuous load kw 2,2-2,2-2, ,2 Motor rating X / Z axis kw 3 1,6 1,6 1,6 1,6 1,6 3 3 Total power consumption kva Measures and weights Overall dimensions (length x width x height) m 2,4 x 1,46 x 1,64 2,2 x 1,6 x 1,7 2,2 x 1,6 x 1,7 3 x 1,6 x 1,7 3 x 1,6 x 1,7 3,7 x 1,6 x 1,7 2,96 x 1,65 x 1,9 2,96 x 1,65 x 1,9 Weight kg Part No Standard Equipment 180MR 150MR 150R 200R 200MR 200 LB 245LB 245LMB Hydraulic chuck with one set soft jaws Soft jaws (1 SET additionally) 3 sets 3 sets 3 sets 3 sets 3 sets Non-programmable tailstock programmierbar Live center Tool box with basic operating tools Hydraulic unit Door Lock Coolant system (coolant tank and coolant pump) Work lamp Alignment bolts and plates Footswitch for chuck Lubrication system 3-Step signal lamp RS232C + USB ports 2-year Fanuc Warranty Manual Guide 0i 10.4 LCD color monitor SYMBOLS Upon Request Available Not available

20 Horizontal Lathes and Tunring Centers SPECIFICATIONS - MERKUR Tool holder 180MR 150MR 150R 200R 200MR 200 LB 245LB 245LMB Turning tool holder, outside turning 4 Tool clamping with outside turning tool Boring bar holder Facing tool holder U-drill holder Driven radial tool holder Driven axial tool holder Number of tools MR 150MR 150R 200R 200MR 200 LB 245LB 245LMB Option Part-No. Options Siemens 828D (PPU 28X.Y) Air blower Chuck cleaning Air conditioning 725IRPA2000SH Automatic door Pneumatic Rod loader interface Chip container 230 L (swivels) Chip container 300 L (swivels) Chip container 300 L (for forklift) Chip container 440 L (for forklift) Chip conveyor Hinged belt (side) Chip conveyor Hinged belt (rear) Coolant pump STD. kw / bar 0.4 / / / / / / Coolant pump upgrade 0.9 kw, 4.5 bar at 60 Hz, 1 bar at 50 Hz Coolant pump upgrade 1.5 kw, 7.0 bar at 60 Hz, 5.0 bar at 50 Hz Dual chuck pressure Hydraulic Live center Spare part Oil mist separator Water-based

21 Oil Skimmer Belt Parts catcher with container Parts catcher with conveyor Programmable tailstock Lagging Tool measuring system (portable) RENISHAW Tool measuring system (stationary) MARPOSS, without parts catcher Tool / Drill holder Female thread holder Tool / Drill holder U-drill holder Tool / Drill holder Dual female thread holder Tool / Cutter holder Driven tool holder, straight Tool sleeve Drill sleeve Tool sleeve Reducing Sleeve Tool / Turning tool holder Tool clamping with male thread Tool / Turning tool holder Male thread holder Tool / Turning tool holder Facing tool holder Tool / Turning tool holder Dual male thread holder Tool counter Tool Tool counter Tool Tool counter Tool Tool counter Multiple tool counter Tool counter Workpiece counter Transformer for 400 V Operator Manual (1 additional) Machine Extra M-Code 4 each CF Memory Card 1 GB + PCMCIA adapter Manual Guide i HMI SYMBOLE Upon Request Available Not available

22 TAURUS SERIES TECHNICAL DIFFERENTIATION 22 All models with wide box ways and a 45º inclined bed The main spindle of the Taurus models features 3-step gears SPECIFICATION M: SPECIFICATION L: with C axis and driven tools 12-station servo turret with BMT 65 to 85 mount (depending on model) long version with larger center width FOR EXAMPLE: TAURUS 600 L M M L 600 WITH C AXIS AND DRIVEN TOOLS, 12-STATION SERVO TURRET WITH BMT MOUNT LONG VERSION WITH LONGER TURNING LENGTH LATHE CHUCK DIAMETER IN MM MACHINE MODEL

23 MACHINE OVERVIEW - TAURUS layer security glass 2. Renishaw measuring base with high-precision removable (HPRA) arm LCD color monitor 4. Fanuc 0i-TF with Manual Guide 5. Chip conveyor for side removal of chips 6. Optional with parts catcher & bar feeder

24 Horizontal Lathes and Turning Centers SPECIFICATIONS - TAURUS Working area Taurus 250 Taurus 300L Taurus 300M Taurus 300LM Taurus 450 Taurus 450L Turning-Ø over bed (max.) mm Swing-Ø over cross slide (max.) mm Turning diameter (max.) mm Turning length (max.) mm Travels Travel X-axis mm Travel Z-axis mm Angle of slant bed deg Headstock Bar capacity (incl. chuck) mm Spindle speed rpm Spindle mount A2-8 A2-8 A2-8 A2-8 A2-11 A2-11 Spindle bore mm Spindle Torque max. (steps) Nm Spindle drive method Belt Belt Belt Belt Belt Belt Lathe chuck diameter mm C-axis index angle deg - - 0,001 0, Feed Feed force X-axis (cont./max.) kn 15,7 / 35,3 15,7 / 35,3 15,7 / 35,3 15,7 / 35,3 18,4 / 52,1 18,4 / 52,1 Feed force Z-axis (cont./max.) kn 12,5 / 28,2 10,4 / 23,5 12,5 / 28,2 10,4 / 23,5 23,9 / 81,9 23,9 / 81,9 Tool head Tool changer type Servo Servo Servo Servo Servo Servo Number of tool stations Pieces Shank size mm 25 x x x x x x 32 Boring bar mount diameter mm Turret indexing time s 0,2 0,2 0,2 0,2 0,25 0,25 Accuracies Repeatability X-axis mm ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,003 ± 0,003 Repeatability Z-axis mm ± 0,01 ± 0,01 ± 0,01 ± 0,01 ± 0,006 ± 0,006 Rapid feed Rapid feed X-axis mm/min Rapid feed Z-axis mm/min Tailstock Tailstock quill diameter mm Tailstock quill stroke mm Tailstock taper MT Drive capacity Motor rating main drive kw 18,5 18,5 18,5 18, Main drive, continuous load kw Motor rating X-axis kw Motor rating Z-axis kw Total power consumption kva Measures and weights Overall dimensions (length x width x height) m 3,92 x 1,81 x 2,05 5,24 x 1,81 x 2,02 3,92 x 1,81 x 2,05 5,24 x 1,81 x 2,02 5,01 x 2,2 x 2,35 5,81 x 2,18 x 2,35 Weight kg Part No

25 Taurus 450M Taurus 450LM Taurus 600L2 Taurus 600L Taurus 600L5 Taurus 600L M2 Taurus 650 Taurus 650M A2-11 A2-11 A2-11 A2-15 A2-11 A2-11 A2-20 A / (2) 941/1.853/5.490 (3) / (2) / (2) / (2) / (2) Belt Belt Belt Belt Belt Belt Belt Belt ,001 0, ,001-0,001 18,4 / 52,1 18,4 / 52,1 21,2 / 58,6 18,4 / 52,1 21,2 / 58,6 21,2 / 58,6 18,4 / 52,1 18,4 / 52,1 23,9 / 81,9 23,9 / 81,9 16,9 / 46,9 23,9 / 81,9 16,9 / 46,9 16,9 / 46,9 23,9 / 81,9 23,9 / 81,9 Servo Servo Servo Servo Servo VDI 60 Servo Servo x x x x x x x x ,25 0,25 3 0,25 3 3,5 0,25 0,25 ± 0,003 ± 0,003 ± 0,006 ± 0,005 ± 0,006 ± 0,006 ± 0,005 ± 0,005 ± 0,006 ± 0,006 ± 0,012 ± 0,01 ± 0,012 ± 0,012 ± 0,01 ± 0, ,01 x 2,2 x 2,35 5,81 x 2,18 x 2,35 6,9 x 2,8 x 3 7,44 x 2,75 x 2,69 10,5 x 2,8 x 3 6,9 x 2,8 x 3 5,24 x 2,75 x 2,69 5,24 x 2,75 x 2,

26 Horizontal Lathes and Turning Centers SPECIFICATIONS - TAURUS Standard Accessories L 300M 300LM L 450M 450LM 600L2 600L 600L5 600LM M Hydraulisches Futter mit 1 Satz weiche Backen Weiche Backen (1 Satz zusätzlich) Reitstock programmierbar Mitlaufende Spitze Bedienwerkzeuge Hydraulikeinheit Kühlmittelsystem (Tank und Pumpe) Arbeitsbeleuchtung Maschinenfüße Fußpedal für 3-B-Futter Zentralschmierung 3 Farben LED Leuchte Verriegelungstaste Futter RS232C+USB Schnittstelle 2 Jahre Fanuc Garantie Manual Guide 0i 10.4 LCD Farbdisplay O.D Turning Holder O.D Tool Clamper Extended O.D Tool Holder Tool Holder Boring Bar Holder Facing Tool Holder U-Drill Holder Radial Driven Tool Holder Axial Driven Tool Holder ID Part No. Options L 300M 300LM L 450M 450LM 600L2 600L 600L5 600LM M Siemens 828D (PPU 28X.Y) Air Blower Air Conditioners 725IRPA2000SH / 004 Auto Door STD Type Bar Feeder Interface L (Swing type) L (Swing type) Chip Bucket L (forklift) L (forklift) /-691 Hinged Belt (Side) Chip Conveyor 011 Hinged Belt (Rear) Chuck Change 014 STD, kw 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0, Coolant Pump Power-Up 0,9 kw Upgrade 4,5 BAR at 60 Hz 1,0 BAR at 50 Hz 1,5 kw Upgrade 7,0 BAR at 60 Hz 5,0 BAR at 50 Hz Dual Chucking Pressure Inch Inch Jaw, Hard / 020 (1ST: 3 PCS) 15,18 Inch ,24 Inch

27 ID Art.-Nr. Options Inch L 300M 300LM L 450M 450LM 600L2 600L 600L5 600LM M Inch Jaw, Soft /- 024 (1ST: 3 PCS) 15,18 Inch ,24 Inch Live Center, Spare Oil Mist Collector Water Soluble Oil Skimmer Belt type Parts Catcher with Box 030 Parts Ejector Sub Spindle Parts Catcher with Conveyor / / / Tool pre setter (Portable) Tool pre setter (Fixed) RENISHAW Marposs (ohne Teilefänger) Steady Rest Preperation Only SLU-1 (Ø4-64) SLU-2 (Ø8-101) SLU-3 (Ø12-153) Steady Rest SLU-3,1 (Ø20-165) (HYD). Single SLU-4 (Ø35-245) SLU-5 (Ø50-310) / SLU-5,1 (Ø90-350) Ø20 - Ø200 Steady Rest Ø50 - Ø260 (Manual) Ø300 - Ø Tailstock Programable STD STD STD STD STD STD STD STD STD Tooling, Boring ID Tool Holder 046 Holder U-Drill Cap Tooling, Milling Angular Driven Holder Holder Straight Driven Holder Boring Sleeve Tooling, Sleeve Drill Socket Tooling, Turning OD Tool Clamper Holder Face Tool Holder Tool Tool Counter Tool Multi Tool counter Work piece counter /-754 Transformer STD Customer manual (Additional) Machine Extra M code 4 EA CF Memory GB+pcmcia adapter Card Manual guide i Fanuc SYMBOLS on request available non available

28 SPECIFICATIONS - GEMINI CBM Working area Gemini CBM-32 Gemini CBM-52 Turning diameter (max.) mm 32 50,8 Turning length (max.) mm Headstock Spindle speed rpm Spindle drive method Built-In Built-In Collet chuck ER 16 / ER 20 ER 16 / ER 20 Counter spindle Spindle speed rpm Spindle drive method Built-In Built-In Collet chuck ER 16 ER 16 Driven Tools Driven tools, radial Pieces Driven tools, axial Pieces 8 8 Speed, driven tools 1/min Collet chuck ER 16 ER 16 Tool head / Headstock No. of O.D. turning tools Pieces 6 6 shank size mm 16 x x 20 No. of I.D. turning tools Pieces 5 5 shank size Ø mm Tool head / Counter spindle No. of I.D. turning tools Pieces 5 5 shank size Ø mm Rapid feed Rapid feed X-axis mm/min Rapid feed Z-axis mm/min Rapid feed Y-axis mm/min Drive capacity Motor rating main drive kw Motor rating, counter spindle kw Driven tool, radial kw 1,6 2,5 Driven tool, axial kw 1,6 2,5 Measures and weights Overall dimensions (length x width x height) m 2,95 x 1,65 x 2,13 2,95 x 1,65 x 2,13 Weight kg Part No

29 GEMINI CBM SWISS-TYPE AUTOMATIC LATHE WITH ROD LOADER 29 For cost-effective large batch production of small-parts, STAHLWERK recommends the Gemini CBM Series with rod loader. We offer solutions with short rod loaders and long-channel loading systems plus Single-channel systems Multi-channel systems Bundle loaders and buffer solutions Loading and unloading systems

30 Horizontal Lathes and Turning Centers SPECIFICATIONS - GEMINI Working area Gemini 225 LMS Gemini 225 LSY Gemini 225 CSY Gemini 250 MS Gemini 250 Y Gemini 250 SY Gemini CSY2-65 Turning-Ø over bed (max.) mm Turning diameter (max.) mm Turning length (max.) mm Travels Travel X1-axis mm Travel X2-axis mm Travel Z1-axis mm Travel Z2-axis mm Travel Y1-axis mm - - ± 50 - ± 55 ± 55 ± 50 Travel Y2-axis mm ± 50 Travel B-axis mm Guideway X-/Y-/Z-/B-axis Box way Box way Roller Box way Box way Box way Roller Headstock Spindle Torque (max.) Nm Bar capacity (incl. chuck) mm Spindle speed rpm Spindle mount A2-6 A2-6 A2-6 A2-8 A2-8 A2-8 A2-6 Spindle bore mm Lathe chuck diameter mm Spindle drive method Belt Belt Built-In Belt Belt Belt Built-In Counter spindle Spindle Torque (max.) Nm Bar capacity (incl. chuck) mm Spindle speed rpm Spindle mount A2-5 A2-5 A2-6 A2-6 - A2-6 A2-6 Spindle bore mm Lathe chuck diameter mm Spindle drive method Belt Built-In Built-In Belt - Belt Built-In Tooling Tool changer type / Number Pieces BMT 55 / 12 BMT 55 / 12 BMT 65 / 16 BMT 55 / 12 BMT 55 / 12 BMT 55 / 12 BMT 65 / 32 Type of drive Servo Servo Servo Servo Servo Servo Servo

31 Tool shank height mm Boring bar mount diameter mm Speed, driven tools rpm Accuracies Positioning accuracy mm ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005 ± 0,005 Repeatability mm ± 0,004 ± 0,004 ± 0,003 ± 0,004 ± 0,004 ± 0,004 ± 0,003 Rapid feed Rapid feed X-axis mm/min Rapid feed Z-axis mm/min Rapid feed Y-axis mm/min Rapid feed B-axis mm/min Drive capacity Motor rating main drive kw Main drive, continuous load kw ,5 18,5 18,5 18 Motor rating, counter spindle kw 7,5 7, Counter spindle, continuous load kw 5,5 5, Motor rating, driven tools kw 3,7 3,7 4,5 5,5 5,5 5,5 4,5 Driven tools, continuous load kw 2,2 2,2 3,7 3,7 3,7 3,7 3,7 Total power consumption kva Measures and weights Overall dimensions (length x width x height) m 3,32 x 1,6 x 2,05 3,32 x 1,6 x 2,05 4,77 x 2,08 x 2,1 4,1 x 2 x 2,2 4,1 x 2 x 2,2 4,1 x 2 x 2,2 4,22 x 2,34 x 2,14 Weight kg Part No

32 LUPUS SERIES TECHNICAL DIFFERENTIATION 32 LUPUS V-MODELS LUPUS 5X-MODELS Vertical 3-Axis Machining Centers Linear roller guide: Maximum load capacity, superior rigidity values during synchronous pull and push processes, excellent seals, and virtually maintenance-free operation ensure long machine life Rapid feed rate up to 60 m/min. Spindle mount BBT40 Spindle speed range rpm (Option > rpm) 5-axis machining centers with rotary / swivel table Models 5X-30 to 5X-100 support simultaneous 5-axis machining Spindle mount HSK Spindle speed up to rpm Maximum accuracy for superior surface quality

33 MACHINE OVERVIEW - LUPUS station auto. tool changer 2. Table load, max kg 3. Fully enclosed housing 4. LED 3-color light 5. Fanuc 0i MF, Heidenhain itnc 530 / 640 HSCI or Siemens Sinumerik 828 / Main spindle up to rpm / 5X models up to rpm 7. Chip conveyor for side removal of chips, or optionally with rear ejection

34 Compact Vertical CNC Machining Centers SPECIFICATIONS - LUPUS Working area Lupus 420L Lupus HS 500 Lupus 520L Lupus 650 Table dimensions mm 920 x x x x 700 Table diameter mm Table load capacity kg Spindle nose-to-table surface distance mm Throat mm A axis swivel range deg C axis swivel range deg Travels Travel X-axis mm Travel Y-axis mm Travel Z-axis mm Guideway Roller Roller Roller Roller Headstock Spindle speed rpm Spindle mount BBT 40 BBT 40 BBT 40 BBT 40 Spindle Torque cont./max. Nm 70 / / / / 95 Spindle bearing inner diameter mm Spindle drive method Belt Direktantrieb Belt Belt Draw bolts PS 806 PS 806 PS 806 PS 806 Feed Work feed X-axis mm/min Work feed Y-axis mm/min Work feed Z-axis mm/min Tool head Tool changer type Twin arm Twin arm Twin arm Twin arm Tool selection Memory random Memory random Memory random Memory random Number of tool stations Pieces Tool size Ø x L (max.) mm 80 x x x x 300 Tool weight max. kg Tool-change time tool/tool s 1,8 1,5 1,8 1,8 Tool-changing time chip/chip s 3,9 4,2 3,9 3,9 Accuracies Repeatability mm ± 0,003 ± 0,003 ± 0,003 ± 0,003 Positioning accuracy mm ± 0,005 ± 0,005 ± 0,005 ± 0,005 Rapid feed Rapid feed X-/ Y-axis mm/min Rapid feed Z-axis mm/min Rapid feed A-axis rpm Rapid feed C-axis rpm Drive capacity Motor rating main drive kw 15 18, Main drive, continuous load kw Total power consumption kva Voltage V Mains frequency Hz Measures and weights Overall dimensions (length x width x height) m 2,4 x 2,1 x 2,7 2,6 x 2,2 x 3,18 2,6 x 2,1 x 2,7 3,3 x 2,35 x 2,94 Weight kg Part No

35 Lupus 700 Lupus 1000B Lupus 1100B Lupus 5X 30 Lupus 5X 60 (F) Lupus 5X 80 (F) Lupus 5X 100T x x x ± / ± 120 ± Roller Box way Box way LM Guide Roller Roller LM Guide BT 40 BT 50 BT 50 HSK A40 BT 40 BT 40 HSK A63 55 / / / / / Belt Belt Belt Built in Direktantrieb Direktantrieb Built in PS 806 PS 806 PS 806 PS 806 P-40T (45 ) P-40T (45 ) PS Twin arm Twin arm Twin arm Carousel Arm Type Horizontal Type Twin arm Memory random Memory random Memory random Memory random Memory Memory Memory random x x x x x x x ± 0,003 Ps 0,015 Ps 0,015 ± 0,003 ± 0,003 ± 0,003 ± 0,005 ± 0,008 P 0,02 P 0,02 ± 0,002 ± 0,005 ± 0,005 ± 0, ,5 18, , , ,92 x 3,05 x 4,2 4,3 x 3 x 3,09 4,67 x 5,2 x 3,39 2,18 x 1,38 x 2,24 3,85 x 2,35 x 3 3,22 x 3,9 x 3,6 3,11 x 3,61 x 3,

36 Compact Vertical CNC Machining Centers SPECIFICATIONS - LUPUS Standard Equipment 420L HS L B 1100B 5X 30 5X 60 (F) 5X 80 (F) 5X 100T Tool box Work Space Lighting Door Lock Coolant system (tank & pump) Machine feet LED 3-color light Central lubrication system Hand-wheel Coolant gun Air gun USB and RS232C port Fanuc 2-year warranty Fanuc control Software Oi 10.4 Screen Angle encoder 420L HS L B 1100B 5X 30 5X 60 (F) 5X 80 (F) 5X 100T ID Part No. Options Siemens 828D (PPU 28X.Y) Preparation 4th axis Axis servo drive Additional features Additional 5th axis Axis servo drive Air Blower STD Air conditioning 725IRPA2000SH Automatic door / -788 Workpiece measuring system RENISHAW (OMP 60) L (tiltable) STD STD L (tiltable) Chip cart L (suitable for use with forklift) L (suitable for use with forklift) / -690 Chain-type chip conveyor (sideways) STD STD Chip conveyor / -686 Chain-type chip conveyor (rev.) Coolant Shower for machine bed STD STD Coolant pump upgrade 1,5 kw ,75 kw Oil- and emulsion skimmers ,5 kw

37 Oil skimmers / / -824 / -825 / /- 828 Z axis extension 100 mm 150 mm 200 mm Spindle cooling unit Oil cooling STD STD 027-8,000 rpm STD STD STD ,000 rpm Spindeldrehzahl Upgrade / ,000 rpm ,000 rpm STD Test Bar ASS Y BT30/ BT40/BT / bar Coolant-flow through spindle / bar Totally enclosed work space STD STD / -709 Linear Scales 3-axis STD STD unit STD STD STD STD STD STD STD STD STD Hand-wheel units Hyd. P/T 1 Pair (2x1) Hyd. A/B 1 Pair (2x1) Hyd. Line (For 1 PC) for Jig Fixture + Hyd. Hyd. A/B 2 Pairs (4x1) Tank Hyd. P/T 1 Pair (2x2) Hyd. A/B 1 Pair (2x2) Hyd. A/B 2 Pairs (4x2) Tool gauging Renishaw (TS27R) /-575 /-294 Transformer /-576 /-577 /-578 / Additional set of documents stations STD STD STD STD STD STD STD stations STD STD Tool changer upgrade stations / stations Tool Tool Counter Tool Multi counter Parts counter Automatic shut-off Free M commands Fanuc Manual Guide i Dynamic collision control Kinematic NC Function SYMBOLS Upon Request Available Not available

38 38 V MODELS Vertical 3-Axis Machining Centers Linear roller guide: Maximum load capacity, superior rigidity values during synchronous pull and push processes, excellent seals, and virtually maintenance-free operation ensure long machine life Rapid feed rate up to 36 m/min Spindle mount BT40

39 MACHINE OVERVIEW - VECTOR station auto. tool changer 2. Table load, max kg 3. Fully enclosed housing 4. LED 3-color light 5. Siemens Sinumerik 828D 6. Main spindle up to rpm 7. Chip conveyor for side removal of chips

40 STANDARD EQUIPMENT 40 Standard Equipment Control Siemens SINUMERIK 828D with ShopMill feature Automatic 24-station tool changer Coolant through tools, 30 bar Chain-type chip conveyor Chip cart Coolant gun Main spindle motor with 9 kw Electronic hand-wheel Automatic central lubrication system RS232, CF, and USB ports Heat exchanger control cabinet Spindle air system Rigid tapping function Chip wash system Oil skimmer Spindle oil cooler Coolant fed through spindle (30 bar)

41 SPECIFICATIONS 41 Working area Vector 650M Vector 850M Vector 1000M Table dimensions mm 800 x x x 550 Table load capacity kg Spindle nose-to-table surface distance mm Spindle center - column mm Travels Travel X-axis mm Travel Y-axis mm Travel Z-axis mm Guideway Roller Roller Roller Headstock Spindle speed rpm Spindle mount BT 40 BT 40 BT 40 Torque, constant Nm Spindle bearing 7012 x x x 4 Spindle drive method Belt Belt Belt Draw bolts MAS407 MAS407 MAS407 Feed Work feed X-axis mm/min Work feed Y-axis mm/min Work feed Z-axis mm/min Tooling Tool changer type Twin arm Twin arm Twin arm Number of tool stations Pieces Tool selection Memory random Memory random Memory random Tool size Ø x L (max.) mm 80 x x x 350 Tool weight max. kg Tool-change time tool/tool sec 1,8 1,8 1,8 Tool-changing time chip/chip sec 3,9 3,9 3,9 Accuracies Repeatability mm ± 0,003 ± 0,003 ± 0,003 Positioning accuracy mm ± 0,005 ± 0,005 ± 0,005 Rapid feed Rapid feed X-/ Y-axis mm/min Rapid feed Z-axis mm/min Drive capacity Main drive, continuous load kw Total power consumption kva Voltage V Mains frequency Hz Measures and weights Overall dimensions (length x width x height) m 2,42 x 2,2 x 2,7 2,42 x 2,2 x 2,7 2,62 x 2,2 x 2,7 Weight kg Part No

42 Set-up Maintenance - Repair Software Update Geometric accuracy testing On-site user training Training at our Wasbek facility CNC machine operator training Start-up operation of your machine

43 OUR SERVICES AT A GLANCE Set-up of your Stahlwerk machine Start-up of your Stahlwerk machine Operation instructions for your Stahlwerk machine User training in hands-on sessions with your Stahlwerk machine Maintenance of your Stahlwerk machine Geometric accuracy testing of your Stahlwerk machine Repair of your Stahlwerk machine Training at KNUTH headquarters in Wasbek, Germany User training in hands-on sessions with your Stahlwerk machine at our Wasbek facility Software updates for your machine control Nachrüstungen an Ihrer Stahlwerk Werkzeugmaschine

44 STAHLWERK PREMIUM LINE, in a trademark Finland: of: KNUTH Adver Oy Werkzeugmaschinen GmbH Corporate Headquarters in Wasbek Pirkkala Schmalenbrook Turkkirata 19 D Wasbek Pirkkala Germany Finland Telefon (0) Fax (0) info@stahlwerk-cnc.com info@adver.fi Subject to change without notice. Errors and omissions excepted. V01 / EN EN-FI / A30 / A100