CNC Ultra High Precision. UHP-Turn 450. High precision spindle precision of = <0.8 µm

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1 CNC Ultra High Precision UHP-Turn 45 High precision spindle precision of = <.8 µm T e c h n i c a l D a t a s h e e t

2 UHP-Turn 45 For turning high precision parts High process reliability Suitable for hard turning Optional automation solution for efficient mass production Suitable for microfinish and mirror turning Lower x-axis ballsrew bearing is casted ino the basement Sample part Material: X 45CrSi9-3 Roughness: in Rz more than 2 pieces in middle Rz 1,43; Value: Rz,97,2 OSG,15 Standard configuration: 4 CNC Mitsubishi M7V Navi Lathe 4 High -end main spindle Built-In type with <.8 µm run-out 4 Pre-tensioned ballscrew with internal cooling 4 High-accure pneumatic 3-jaw chuck Ø15 mm (5.9 ) 4 Automatic 1-position tool turret 4 Tailstock with programmable quill 4 HIWIN- linear roller guideways 4 High pressure coolant pump 4 Chain type chip conveyor (chip exit height 81 mm (31.8 )) 4 Automatic central lubrication 4 Integrated oil seperation ( cascade system) 4 Elektronic handwheel 4 Interface for bar feeder 4 LED working light 4 3-color signal light 4 Double foot switch for chucking 4 Double foot switch for tailstock quill 4 Hard jaws, Soft jaws (1 set) 4 Auxiliary service tools 4 Operation manual RH_84 P [%],1,5, Werte Nr. Qun3 99,999 USG 99,99 99, x Qob3 Optional configuration: n Collet chuck n Automatic tool setting device n Precision glass scales OSG,,5,1,15,2 RH_84 BV2 [],1,1, P [%] Measured values xmin.26 xmax.58 R.32 n<t> 2 n>osg n<usg --- neff 2 nges 2 n Automatic parts catcher n Parts-conveyor n Cut-off detector n Door-automation x USG Qob3 Qun3 before after KAAST Werkzeugmaschinen GmbH Gadelander Straße 172 D Neumünster / Germany Phone: +49 () Fax: +49 () info@kaast.de

3 UHP-Turn TORQUE (Nm) (r/min) (r/min) (r/min) Output Power Speed Characteristic Under Acceleration / Deceleration Torque Speed Characteristic Normal Output Power Characteristic Normal Technical specifications UHP-Turn 45 saebel Machine capacity Max. Turning diameter over bed mm 45 (17.7 ) Max. Turning diameter over slide mm 28 (11 ) Max. workpiece diameter mm 28 (11 ) Max. workpiece length mm 33 (13 ) Chuck size mm 15/175 (5.9/6.9 ) Spindle bore mm 45 (1.7 ) Main spindle Speed rpm 6 Power (peak) kw 11 (15 HP) Spindle nose A2-5 Travels & feeds X-axis travel mm 15+1 ( ) Z-axis travel mm 35 (13.8 ) Feed X/Z-axis m/min 36 (141 /min) Technical specifications UHP-Turn 45 saebel Work feed X / Z-axis m/min 1 (394 /min) Tool changer Number of tool positions pc. 1 Tool diameter mm 2 (.8 ) Shank boring bar mm 25 (1 ) Change time (tool neighbor) Sec..5 Tailstock Quill mm 8 (3.2 ) Adjustment mm 21 (8.3 ) Taper MT3 Weight and dimensions Tank capacity l 12 (31.7 gal) Dimensions (LxW) mm 19x13 (75x51 ) Weight kg 27 (594 lbs) Item-No KAAST Werkzeugmaschinen GmbH Gadelander Straße 172 D Neumünster / Germany Phone: +49 () Fax: +49 () info@kaast.de

4 UHP-Turn TORQUE (Nm) (r/min) (r/min) (r/min) Output Power Speed Characteristic Under Accelration / Deceleration Torque Speed Characteristic Normal Output Power Characteristic Normal KAAST Werkzeugmaschinen GmbH Gadelander Straße 172 D Neumünster / Germany Phone: +49 () Fax: +49 () info@kaast.de

5 UHP-Turn 45 Oil cooling through ballscrew Coolant out Coolant reverse Coolant pipe Coolant in High precision spindle, 6. rpm, 11 kw and precision of <.8 µm Special characteristics of the linear guideway series RG The new RG series from Hiwin features a roller as the rolling element instead of steel balls. The roller series offers super high rigidity and very high load capacities. The RG series is designed with a 45-degree contact angle. Elastic deformation of the linear contact surface, during load, is greatly reduced thereby offering greater rigidity and higher load capacities in all 4 load directions. The RG series linear guideway offers high performance for highprecision manufacturing and achieving longer service life. Block End seal Lubricating nipple Bottom seal Construction of the RG series Rollers End cap Circulation path Cover cap Rail Advantages Free of play Replaceable High precision Very high load capacity Low displacement force also with high preload G L L 1 K 2 H3 6 M l H C T H1 B 1 K 1 W G L B H2 Construction of the RG series 4-row recirculation roller bearing 45 contact 6 M l angle C The roller retainers prevent the rollers from falling out when the carriage is removed L 1 Different sealing variants, depending on application area Six connection options for grease nipples or grease adapters C 6 M l K 1 K 2 K 1 Series Size RGH25HA RGH3CA Installation Load Ratings dim. [mm] [mm] Series Installation [N] Size dim. [mm] [mm] H H 1 N W B B 1 C L 1 L K 1 K 2 G M l T H 2 H 3 C dyn C 4 5,5 12, , 6,5 5 81, 114,4 21,5 7,25 12, M6 8 9,5 1,2 1, ,75 RGH25HA 45 6, 16, 6 4,RGH3CA 1, 4 71, 19,8 23,5 8, 12, M ,9,5 19,8 9,523,51, ,9 *The above specifications are subject to change without Series prior notice, Installation no liability for printing mistakes. Dimensions Machine of the may block be shown with optional equipment. KAAST Werkzeugmaschinen GmbH Gadelander Straße 172 D Neumünster Size / Germany dim. [mm] Phone: +49 () [mm] Fax: +49 () info@kaast.de H H 1 N W B B 1 C L 1 L K 1 K 2 G M l T RGH25HA N H T H1 WR B 1 N W G L B WR H2 Mass [kg] 4 5,5 12, , 6,5 5 81, 114,4 21,5 7,25 12, M6 8 9,5 L 1

6 UHP-Turn 45 Standard M 7 V control LCD Monitor 8,4 CF card slot NAVI Lathe / contour programming through dialogue The high-precision encoder of the controller clock in a unique resolution for a machine of this class: This provides the necessary precision. The machines are operated by the Mitsubishi M7-V control. Fanuc compatible Workpiece coordinates Cannes cycles for drilling operations Cannes cycles for turning operations Cannes cycles for threads Customers macro Advances program editing during machining External communication G1 Program memory 256 K Data input/output Interface Ball screw pitch error compensation Tool table for length and diameter Absolut encoder KAAST Werkzeugmaschinen GmbH Gadelander Straße 172 D Neumünster / Germany Phone: +49 () Fax: +49 () info@kaast.de