PAPER FOLDING MACHINE ILLUSTRATED PARTS MANUAL

Transcription

1 PAPER FOLDING MACHINE ILLUSTRATED PARTS MANUAL Morgana Systems Limited United Kingdom Telephone: ( ) Facsimile: ( ) Website: ISSUE 11 May 2008 SERIAL No LEAF ONWARDS

2 INTRODUCTION Major ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page four lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognize a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate fixed as shown in section five (starting page 18). Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of a sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type. Accessories (section eleven) are available to help make the best possible use from the machine, such as the wider creasing blade set for use with heavier stocks. Section twelve lists the recommended spares and the relevant sub-assemblies that they belong to in the event of worn or damaged parts. NOTE... ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS. Page 2 PAPER

3 FOLDER Page 3

4 (EEC) (USA) CONTENTS SECTION ASSEMBLY DESCRIPTION PAGE MAIN ASSEMBLY DELIVERY ASSEMBLY FEED BED ASSEMBLY PAPER CONTROL ASSEMBLY SERVICES-50Hz-(EEC) SERVICES-60Hz-(USA) FOLD ROLLER ASSEMBLY FOLD PLATE ASSEMBLY - Deflect FOLD PLATE ASSEMBLY - Stop STACKER ASSEMBLY PERFORATOR ASSY. (Metric) PERFORATOR ASSY. (Imperial) OPTIONAL REAR DELIVERY ASSY. 36 NOTE... TIP... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page. Page 4 PAPER

5 Major PAPER FOLDING MACHINE FOLDER Page 5

6 MAIN ASSEMBLY off 21 2off off off off 50 2off 6 2off off 2off off off 49 2off off off 42-3off Page 6 PAPER

7 MAIN ASSEMBLY ITEM NO. PART No. QTY. Description MAIN FRAME - Major PLINTH - Major COMPRESSOR SUPPORT COMPRESSOR STRAP Axle - Wheels WHEEL TUBE - Junior CORD PULLEY - Compressor BUNG - Compressor LOCATION PLATE - Lay Side STOW HOOK - Op. Side STOW HOOK - Drive Side Shaft Stow Hook LOCATION PLATE - Op. Side Bracket - Stowage Shaft INTERFACE PLATE - SV130 Compressor Choke / Lead Assy BLACK PLASTIC FOOT - M CABLE GLAND FLEX LOC. BUSHES - M Wheel - Ø FAN - PLASTIC 5 BLADE 6" CCW BLOWER - SV Screw - Pan Pozi Taptite - M3 x 10 Lg Screw - Pan Pozi Taptite - M4 x 6 Lg Screw - Pan Pozi Taptite - M4 x 8 Lg Screw - Pan Pozi Taptite - M5 x 8 Lg Screw - Socket Cap Head - M5 x 10 Lg Screw - Socket Cap Head - M6 x 10 Lg Screw - Socket Countersunk - M6 x 10 Lg Screw - Button Hd. - M5 x 12 Lg Screw - Button Hd. - M8 x 30 Lg Screw - Button Hd. - M8 x 50 Lg Screw - Socket Set - Flat Point - M5 x 5 Lg Screw - Hexagon Head - M6 x 12 Lg Screw - Hexagon Head - Taptite - M5 x 8 Lg Nut - Full - M Nut - Full - M Nut - Full - M Washer - Plain - M Washer - Plain - M Washer - Plain - M Washer - Plain - M8 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES FOLDER Page 7

8 MAIN ASSEMBLY 44 2off off off off off off off off 58 2off Page 8 PAPER

9 MAIN ASSEMBLY ITEM NO. PART No. QTY. Description CROSS STRAP - Major SPACER - Reduction Shaft BELT DRIVE PULLEY - DELIVERY BEARING HSG - Rear Drive WORM WHEEL KEY DRIVE ASSY WORM - Extended Hub Fan Cowl BRACKET - Motor Mtg MOTOR ASSY. - DC Drive HANDWHEEL ASSEMBLY SWITCH - Proximity SHORTY PLUG FLANGED SPYRALIGN BUSH SPIROL SPACER - Ø4 x Ø5.65 x 4 Lg Thrust Washer - Ø8 x Ø15.88 x TIE WRAP - Small CABLE TIE MOUNTING Screw - Pan Pozi Taptite - M3 x 10 Lg Screw - Pan Pozi Taptite - M4 x 6 Lg Screw - Pan Pozi Taptite - M4 x 8 Lg Screw - Pan Pozi Taptite - M5 x 8 Lg Screw - Socket Cap Head - M5 x 10 Lg Screw - Socket Cap Head - M6 x 10 Lg Screw - Button Hd. - M5 x 12 Lg Screw - Socket Set - Flat Point - M5 x 5 Lg Screw - Hexagon Head - M6 x 12 Lg Nut - Full - M Nut - Full - M Washer - Plain - M Washer - Plain - M Washer - Plain - M Washer - Plain - M6 FOLDER Page 9

10 DELIVERY ASSEMBLY Page 10 PAPER

11 DELIVERY ASSEMBLY ITEMNo. PARTNo. QTY. DESCRIPTION UNIVERSALKNOB-M4-Ø12.7-Black Screw - Pan Pozi Taptite - M4 x 6Lg Screw - Pan Pozi Taptite - M4 x 8Lg Screw - Pan Pozi Taptite - M4 x 10Lg Screw - Pan Pozi Taptite - M5 x 8Lg Screw - Socket Cap Head - M6 x 10Lg Screw - ButtonHd. - M4 x 8Lg Screw - ButtonHd. - M6 x 10Lg Screw - Socket Set - Flat Point - M4 x 4Lg Screw - Socket Set - Flat Point - M4 x 16Lg Nut - Full - M Washer - Plain - M Washer - Plain - M Washer - Plain - M Idler Pulley DISC SPRING THRUST WASHER - Ø6.6 x Ø11.1 x THRUST WASHER - Ø5.1 x Ø9.5 x Twin Gip Timing Belt XLD/ Shoulder Bolt - Ø8 (M6) x 25Lg Starlock Washer - M6 Capped Circlip - External - No Groove M Delivery Frame Delivery Cover STACKER - Hinged SUPPORT STRAP Shaft - Delivery Idler Support Shaft - Delivery Transport Belt - Delivery Control Collar - Stacker Catching Frame - Delivery Roller - Delivery End Cap - Stacking Roller Axle - Stacker Roller Flat Drive Belt - Delivery Cord Guard Cord Roller Assy Delivery Idler Assy Slide Frame Assy Grab Handle - Auto Support Bracket - Leadscrew Slide Shaft - Long Spacer - Delivery Roller Frame support - Delivery 2 FOLDER Page 11

12 FEED BED ASSEMBLY secured by (2 off) secured by (2 off) Page 12 PAPER

13 FEED BED ASSEMBLY ITEM NO. QTY. PART NO. DESCRIPTION Frame - Feed System - Wide Manifold Plate Air Distribution Tube Knob - Air Distribution Belt Support Support Plate Feed Drive Pulley 16XL - Flanged Shield - Self Aligning Ball Race Anti-Static Brush Strip Lower Sensor Assy Baffle - Feed System Smoother - Delivery Manifold Tube Assy Support Bracket - Control Bed Extension - Loading Table Clamp Washer Spring Plunger - Press In Thrust Washer - Ø8 x Ø15.88 x Toothed Belt - 110XL 'O' Ring Ø15 x Ø Key Hole Latch Small Knob Universal M Screw - Pan Pozi Taptite - M4 x 8 Lg Screw - Pan Pozi Taptite - M4 x 16 Lg Screw - Csk Hd. Taptite - M4 x 8 Lg Screw - Socket Cap Head - M4 x 8 Lg Screw - Socket Cap Head - M6 x 12 Lg Screw - Button Hd. - M6 x 12 Lg Screw Skt Cone Pt - M5 x 30 Lg Screw - Socket Set - Flat Point - M4 x 6 Lg Screw - Socket Set - Flat Point - M4 x 12 Lg Screw - Socket Set - Flat Point - M6 x 10 Lg Bolt - Hexagon Head - M6 x 12 Lg Screw - Trunc. Csk Hd. Taptite - #6-32 UNC x Lg Nut - Full - M Washer - Plain - M Washer - Plain - M Washer - Plain - M Choke Bleed Assembly - Major Knob - Vacuum Bleed UP' LABEL - PAPER GATE 3 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES FOLDER Page 13

14 FEED BED ASSEMBLY Page 14 PAPER

15 FEED BED ASSEMBLY ITEM NO. QTY. PART NO. DESCRIPTION Feed Belt Vacuum Roller Drive Belt Vacuum Roller Assy - Slotted Feed Drum Assy - Idler Feed Drum Assy - Drive Washer - Waved - Ø25.5 X Ø19 X Washer - Waved - Ø35.5 X Ø43.5 x Metric Push-in Fix Retaining Ring - External - Ø25 3 FOLDER Page 15

16 PAPER CONTROL Page 16 PAPER

17 PAPER CONTROL ITEM No. QTY PART NO. DESCRIPTION CONTROL BED UPPER - SENSOR ASSY KNOB - Papergate LABEL - Papergate 'UP' LABEL - Papergate 'AUF' (Nagel) LABEL - Papergate 'UP' (French) CLAMP KNOB - Sidelay LOCK PIN ASSY. - Side Lay CHASSIS - Papergate PAPERGATE - Rectangular Loading Table Feed Bed Moving Sidelay - Metric - Major Moving Sidelay - Imperial - Major Moving Sidelay - French - Major Moving Sidelay - Nagel - Major Moving Sidelay - Japan - Major BACKSTOP ASSY SUPPORT POST MEMBRANE - Moving Sidelay DOWEL - Ø6 x 28 Lg DISC SPRING SPRING - Compression SHERICAL SEATING WASHER Nylon Washer - Ø5.1 xø9.5 x STEEL BALL - Ø Screw - Pan Pozi Taptite - M5 x 20 Lg Screw - Socket Cap Head - M4 x 8 Lg Screw - Socket Set - Flat Point - M4 x 6 Lg Screw - Trunc. Csk Hd. Taptite - #6-32 UNC x Lg Nut - Full - M Washer - Plain - M10 4 FOLDER Page 17

18 (EEC) (USA) SERVICES - 50Hz (EEC) SERVICES - 60Hz (USA) off off off Off 15 2Off Off Page 18 PAPER

19 SERVICES - 50Hz (EEC) SERVICES - 60Hz (USA) (EEC) (USA) ITEM NO. PART No. QTY. Description SERVICE PANEL Compressor Panel SOLENOID VALVE SEAT HOSE - Vacuum HOSE - Air Seperation Internal Baffle Display Lens LABEL - Air Seperation - UK LABEL - Air Seperation (Nagel) LABEL - Air Seperation (French) LABEL - Air Seperation (Japanese) HOSE - Evacuation HOSE - Exhaust LABEL - Manifold Numbrs AIR CONTROL BLOCK ASSY AIR SPOOL ASSY CROSS TUBE - Valves SOLENOID VALVE ASSY BATCHER PANEL - Major (UK) BATCHER PANEL - Major (Nagel) BATCHER PANEL - Major (French) BATCHER PANEL - Major (Japanese) LABEL - Major GROMMET 'O' Ring Ø20 x Ø 'O' Ring COLLET KNOB - Black Lined NUT COVER - Black Lined TUBE & NUT ASSY SPRING & PLUNGER ASSY. - Mk KNOB CAP - Black KNOB CAP - Black Lined SOLENOID CONNECTOR EMERGENCY STOP SWITCH CEE 22 MAINS INLET - Snap-In COLLET KNOB - Black NUT COVER - Black Screw - Pan Pozi Taptite - M4 x8lg Screw - Csk Hd. Taptite - M4 x8lg Screw - Socket Cap Head - M5 x 35 Lg Nut - Full - M Washer - Plain - M4 5 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES FOLDER Page 19

20 (EEC) (USA) SERVICES - 50Hz (EEC) SERVICES - 60Hz (USA) , Page 20 PAPER

21 SERVICES - 50Hz (EEC) SERVICES - 60Hz (USA) (EEC) (USA) ITEM NO. PART No. QTY. Description CONTROL PCB - Counter / Batcher Wiring Loom - EEC Wiring Loom - USA Voltage Selector Plug SWITCH ASSEMBLY - Reset / Pulse / Stream SWITCH ASSEMBLY - Feed ROTORY ENCODER ASSEMBLY LEAD - Diagnostic POT & LEAD ASSY - Motor Speed PILLAR - Hexagon NYLON WASHER FUSE HOLDER or PCB - Motor Speed Controller REVERSE LOCKING SUPPORT SWITCH - 10A - 12V Coil - EEC SWITCH - 16A - 12V Coil - USA CABLE TIE SWITCH SHROUD FUSE A - 20 x Ø5mm - Fast Blow - Ceramic SCREW - Socket Cap Head - M3 x6lg SCREW - Socket Cap Head - M3 x 20 Lg Nut - Full - M Washer - Plain - M3 75 FOLDER Page 21

22 FOLD ROLLER ASSEMBLY Page 22 PAPER

23 FOLD ROLLER ASSEMBLY ITEM NO. QTY. PART NO. DESCRIPTION Roller Support Shaft Large Tube Pulley - 36XL Fold Roller Assy - Standard - Wide Drive Belt - Wide Roller Guard - Wide Belt Drive Roller Assy - Crowned - Wide Side Plate (Gap) - Op Side Roller Shaft (Gap Set) Bush - Roller Tilt Idler Shaft Entry Guard - Handles Eccentric Bush - Roller Tilt Indicator - Roller Position Tilt Lever - Toothed Tilt Plate - Toothed Knob - Roller Tilt Lever Fold Roller Assy - Bottom - Wide Side Plate (Gap) - Lay Side Label - Roller Tilt Label - Roller Tilt (Nagel) Label - Roller Tilt (French) Magnetic Actuator Spring Plunger Tapered Ferrule BEARING-Deep Groove Ball ZZ Tension Pin - Ø2 x 8 Long Spirol Coiled - Ø3 x 6 Lg Nylon Washer - Ø15 x Ø21 x Scallop Knob - Black 'O' Ring Ø15 x Ø CIRCLIP - External - No Groove Ø SPACER Screw - Pan Pozi Taptite - M3 x 8 Lg Screw - Pan Pozi Taptite - M4 x 8 Lg Screw - Socket Set Knurled - M4 x 6 Lg Screw - Socket Set - Dog Point - M8 x 25 Lg Screw - Hexagon Head - M6 x 16 Lg Screw - Skt. - Low Hd. Cap - M8 x Nut - Full - M Half Nut - M Washer - Plain - M Washer - Plain - M Washer - Plain - M LABEL - Safety Warnings 6 FOLDER Page 23

24 FOLD PLATE - Deflect Page 24 PAPER

25 FOLD PLATE - Deflect ITEM NO. QTY. PART NO. DESCRIPTION Top Box - Deflector - Wide Bottom Box - Deflector - Wide Bottom Rail - Deflector Deflector (Extruded) Deflector Guide Belt Clamp Guide Spacer Top Rail Assy - Deflector - Wide Control Dial Assembly Shaft -Blade Control Control Pulley 10XL Flanged Control Lock Control Lock Knob Tilt Lock Knob Idler Shaft Idler Reel Control Gear - Shaft Control Gear - Pot Potentiometer Bracket Latching Shaft Label - Pull Down to Lock Label - Pull Down to Lock (Nagel) Label - Pull Down to Lock (French) Tilt Disc - Printed Tilt Disc - Printed (Nagel) Tilt Disc - Printed (French) Deflector Carraige - Op Side Deflector Carraige - Drive Side Pot & Lead Assy Latching Bracket - Op Side Latching Bracket - Lay Side Spacer Plate - Top Rail (Defl.) Bush - Bearing Anti-Static Brush - Wide Grommet - Ø12.7 X Ø15 X Ø20 X Compression Spring Thrust Washer - Ø8 x Ø15.88 x Thrust Washer - Ø6.4 x Ø12 x Nylon Washer - Ø4.3 x Ø8 x Hinge - Adjustable Black Acetyl Toothed Belt - 132XL Shoulder Bolt - Ø6(M5) x 16 Lg Starlock Washer CIRCLIP- External - Ø Flex Loc Bush - M Screw - Pan Pozi Taptite - M4 x 6 Lg Screw - Pan Pozi Taptite - M4 x 8 Lg Screw - Pan Pozi Taptite - M4 x 16 Lg Screw - Button Hd. - M5 x 10 Lg Screw - Socket Set - Flat Point - M4 x 4 Lg Domed Nut - M Washer - Plain - M Washer - Plain - M Spacer - Fold Plate Screw - Countersunk Pozi Taptite - M3 x 8 Lg 7 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES FOLDER Page 25

26 FOLD PLATE - Deflect Page 26 PAPER

27 FOLD PLATE - Deflect ITEM NO. QTY. PART NO. DESCRIPTION Positional Display PCB Digital Plate Label Top Cover Assy - Digital Deflector - Wide Bottom Cover Assy - Digital Deflector - Wide Display Bezel Battery - Duracell PP Screw - Button Hd. - M4 x 16 Lg Screw - Button Hd UNC x 0.25" Lg Battery Holder Bracket Assembly - Battery 7 FOLDER Page 27

28 FOLD PLATE - Stop Page 28 PAPER

29 FOLD PLATE - Stop ITEM NO. QTY. PART NO. DESCRIPTION Top Box - Stop - Wide Bottom Box - Stop - Wide Bottom Rail - Stop Stop Stop Guide Belt Clamp Guide Spacer Stop Spacer Top Rail Assy - Stop - Wide Control Dial Assembly Shaft -Blade Control Control Pulley 10XL Flanged Control Lock Control Lock Knob Tilt Lock Knob Idler Shaft Idler Reel Control Gear - Shaft Control Gear - Pot Potentiometer Bracket Latching Shaft Label - Pull Down to Lock Tilt Disc - Printed Pot & Lead Assy Latching Bracket - Op Side Latching Bracket - Lay Side Spacer Plate - Top Rail (Stop) Bush - Bearing Anti-Static Brush - Wide Grommet - Ø12.7 X Ø15 X Ø20 X Compression Spring Thrust Washer - Ø8 x Ø15.88 x Thrust Washer Ø6.4 x Ø12 x Hinge - Adjustable Black Acetyl Toothed Belt - 132XL Shoulder Bolt - Ø6(M5) x 16 Lg Starlock Washer CIRCLIP- External - Ø Flex Loc Bush - M Screw - Pan Pozi Taptite - M4 x 6 Lg Screw - Pan Pozi Taptite - M4 x 8 Lg Screw - Pan Pozi Taptite - M4 x 12 Lg Screw - Button Hd. - M5 x 10 Lg Screw - Socket Set - Flat Point - M4 x 4 Lg Domed Nut - M Washer - Plain - M Washer - Plain - M Spacer - Fold Plate Screw - Countersunk Pozi Taptite - M3 x 8 Lg 7 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES FOLDER Page 29

30 FOLD PLATE - Stop Page 30 PAPER

31 FOLD PLATE - Stop ITEM NO. QTY. PART NO. DESCRIPTION Positional Display PCB Digital Plate Label Top Cover Assy - Digital Stop - Wide Bottom Cover Assy - Digital Stop - Wide Display Bezel Battery - Duracell PP Screw - Button Hd. - M4 x 16 Lg Screw - Button Hd UNC x 0.25" Lg Battery Holder Bracket Assembly - Battery 7 FOLDER Page 31

32 STACKER ASSEMBLY Page 32 PAPER

33 STACKER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION STACKER BED - WIDE STACKER GUIDE ASSEMBLY STACKER BACKSTOP STACKER EXTENSION EXTENDED KNOB UNIVERSAL KNOB SHOULDER WASHER Screw-PanPoziTaptite-M3x6Long Screw - Socket Set - Flat Point - M6 x 30 Long Nut - Full - M Washer - Plain - M3 FOLDER Page 33

34 (EEC) (USA) PERFORATOR ASSEMBLY Page 34 PAPER

35 PERFORATOR ASSEMBLY (EEC) (USA) ITEM NO. QTY. PART NO. DESCRIPTION Tie Bar - Perforator Input Bed - Perforator Upper Guard -Perforator Lower Guard - Perforator Perforator Scale - Metric - (EEC) Perforator Scale - Imperial - (USA) Anti-Static Brush - Wide STRIPPER - Perforator - Long Smoother - Card Frame Pad Assy - Op Side Frame Pad Assy - Non Op Side Latching Shaft Assy - Wide Latch Bearing - Perforator Perforator Shaft Assy - Upper - Wide Perforator Shaft Assy - Lower - Wide End Tip Ø2.4XØ6.3X12.2 LG-BLK Tension Pin - Ø2.5 X 30 Lg Waved Washer - Ø24 X Ø17 X Screw - Pan Pozi Taptite - M4 x 6 Lg Screw - Socket C'snk Head. - M5 x 12 Lg. 8 FOLDER Page 35

36 REAR DELIVERY - (Option) , , , Page 36 PAPER

37 REAR DELIVERY - (Option) ITEM PART NUMBER QTY DESCRIPTION REAR DELIVERY FRAME REAR DELIVERY COVER MOUNTING HOOK SUPPORT BRACKET FLOATING DRIVE ASSEMBLY DRIVE BELT - Rear Delivery TRANSPORT BELT - Rear Delivery SLIDE SHAFT - Rear Delivery SUPPORT BARREL STACKER - Hinged SUPPORT STRAP IDLER SHAFT - Delivery Idler CORD ROLLER ASSEMBLY SUPPORT SHAFT - Delivery CONTROL COLLAR - Stacker CATCHING FRAME - Delivery STACKER ROLLER - Long END CAP - Stacking Roller AXLE - Stacking Roller SLIDE FRAME ASSEMBLY - Low COUNTER WEIGHT UNIVERSAL KNOB GROMMET FOOT IDLER PULLEY - LIGHT DUTY NYLON WASHER CAPPED PUSH-ON FASTENER NO GROOVE CIRCLIP Screw - Pan Pozi Taptite - M4 x 6 Long Screw - Pan Pozi Taptite - M4 x8long Screw - Socket Button Head - M4 x8long Screw - Socket Button Head - M6 x 10 Long Screw - Socket Set - Flat Point - M4 x 16 Long Nut - Full - M Nut - Full - M Washer - Plain - M Washer - Plain - M8 FOLDER Page 37