DOCUMENT CREASING MACHINE

Transcription

1 Mk2 DOCUMENT CREASING MACHINE ILLUSTRATED PARTS MANUAL Morgana Systems Limited Snowdon Drive Winterhill Milton Keynes Buckinghamshire MK6 1AP United Kingdom Telephone: (01908) Facsimile: (01908) ISSUE 5 JANUARY

2 INTRODUCTION ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page five lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four and five) is identical to the number stamped on the specification plate fixed as shown in section four (starting page 16). Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type. Accessories (section eight) are available to help make the best possible use from the machine such as the narrow blade set for creasing lighter stocks. Section nine lists the recommended spares and the relevant sub-assemblies that they belong to in the event of worn or damaged parts. NOTE... ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS. PAGE INTRO... 2 PAPER

3 USING THIS MANUAL... CIRCLED ITEM NUMBERS IN LISTS & ON ILLUSTRATIONS INDICATE SUB ASSEMBLIES. ITEMS LISTED ARE AVAILABLE INDIVIDUALLY AS SPARE PARTS SLIDE FRAME ASSEMBLY - Low SWITCH ASSEMBLY - Set-up SWITCH ASSEMBLY - Feed SWITCH ASSEMBLY - Rotary Setting Dial SWITCH ASSEMBLY - Push Button SWITCH ASSEMBLY - Push Button SWITCH ASSEMBLY - Push Button SWITCH ASSEMBLY - Push Button QUANTITY PER ASSEMBLY NOTE... Some sections have footnotes to explain various aspects of the parts lists and accompanying illustrations. They may also include warnings about the fitting of parts, their removal, or the need to use special tools. TIP... Some sections have tips to assist you in choosing spare parts for your machine or advice about keeping certain parts readily available to minimise downtime. WARNING... SOME SECTIONS HAVE WARNING NOTICES TO ADVISE YOU ABOUT ACTIONS WHICH MAY IMPAIR YOUR MACHINES PERFORMANCE OR CAUSE UNNECESSARY DAMAGE. CREASER PAGE 3

4 AUTOCREASER AUTOMATIC DOCUMENT CREASING MACHINE PAGE 4 PAPER

5 CONTENTS SECTION ASSEMBLY DESCRIPTION PAGE MAIN ASSEMBLY FEED BED ASSEMBLY PAPER CONTROL ASSEMBLY SERVICES 50Hz BLACK BOX ASSEMBLY CREASER UNIT STACKER ASSEMBLY DISPATCH KIT ACCESSORIES AND OPTIONS RECOMMENDED SPARES 36 NOTE... TIP... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page. CREASER PAGE 5

6 MAIN ASSEMBLY , , , , PAGE 6 PAPER

7 MAIN ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION MAIN FRAME TIE BAR - Support PAD - Stacker PLINTH COMPRESSOR SUPPORT COMPRESSOR STRAP AXLE - Wheels WHEEL TUBE CORD PULLEY - Compressor BUNG - Compressor LABEL - Roller Unlock FOOT - Black CABLE GLAND - Plastic FLEX-LOC BUSH - M WHEEL - Ø FAN - Plastic SIDE CHANNEL BLOWER Screw Pan Pozi Taptite M4 x 8 Long Screw Socket Cap Head M5 x 25 Long Screw Socket Countersunk M6 x 10 Long Screw Socket Cap Head M6 x 10 Long Screw Socket Button Head M8 x 16 Long Screw Socket Button Head M8 x 30 Long Screw Socket Button Head M8 x 80 Long Screw Hexagon Head M6 x 10 Long Screw Pozi Countersunk M4 x 6 Long Nut Full M Nut Full M Washer Plain M Washer Plain M Washer Plain M SUPPORT SPOOL - Autocreaser THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 7

8 MAIN ASSEMBLY 33, PAGE 8 PAPER

9 MAIN ASSEMBLY THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION SHOCK SLEEVE - Autocreaser Circlip External FOAM BRACKET WHEEL TUBE CREASER PAGE 9

10 FEED BED ASSEMBLY PAGE 10 PAPER

11 FEED BED ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION FRAME FEED SYSTEM - Autocreaser KEY HOLE LATCH - Autocreaser FEED BED SPACER FEED PULLEY - Driven MANIFOLD PLATE AIR DISTRIBUTION TUBE KNOB - Air Distribution BELT SUPPORT CENTRE SUPPORT PLATE CHOKE SHAFT LOCKING SPOOL -Choke Shaft FEED BELT DRIVE BELT - Vacuum Roller SHIELD - Self Aligning Ball Race SUPPORT BRACKET - Bed LOADING EXTENSION TABLE MANIFOLD TUBE ASSEMBLY VACUUM ROLLER ASSEMBLY FEED DRUM ASSEMBLY - Idler FEED DRUM ASSEMBLY - Drive UNIVERSAL KNOB SILVER M Screw Pan Pozi Taptite M4 x 8 Long Screw Pan Pozi Taptite M4 x 16 Long Screw Countersunk Pozi Taptite M4 x 16 Long Screw Socket Cap Head M6 x 8 Long Screw Socket Cap Head M6 x 10 Long Screw Socket Cap Head M6 x 12 Long Screw Socket Button Head M6 x 10 Long Screw Socket Button Head M6 x 12 Long Screw Socket Cone Point M5 x 30 Long Screw Socket Flat Point M6 x 35 Long THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 11

12 FEED BED ASSEMBLY PAGE 12 PAPER

13 FEED BED ASSEMBLY THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION Screw Socket Flat Point M4 x 6 Long Screw Socket Flat Point M4 x 12 Long Screw Hexagon Head M8 x 12 Long NUT - Full M WASHER - Plain M WASHER - Plain M WASHER - Plain M SPRING PLUNGER WAVED WASHER Ø WAVED WASHER Ø NYLON WASHER O RING Ø O RING Ø METRIC PUSH - IN FIX BRG. RETAINING RING Ø CLAMP WASHER CREASER PAGE 13

14 PAPER CONTROL ASSEMBLY PAGE 14 PAPER

15 PAPER CONTROL ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION FEED BED - Autocreaser CONTROL BED BALL HOLDER KNOB - Paper Gate LABEL - Up Graphics for Paper Gate CLAMP KNOB - Side Lay LOCK PIN ASSEMBLY - Side Lay CHASSIS - Paper Gate PAPER GATE (DISK) LOADING TABLE SIDELAY - Solid BACKSTOP ASSEMBLY SUPPORT POST DOWEL PIN DISC SPRING COMPRESSION SPRING SPHERICAL SEATING WASHER NYLON WASHER M DIA. 20 STEEL BALL Screw Pan Pozi Taptite M5 x 20 Long Screw Socket Csk Head M5 x 8 Long Screw Socket Set Flat Point M4 x 6 Long Screw Truncated C sunk 6-32 UNC x 5/16 Long NUT - Full M WASHER M MEMBRANE - Moving Sidelay A/R ADHESIVE Screw Socket Button Head M5 x 20 Long Spring SPINDLE - Paper Gate Bush CREASER PAGE 15

16 SERVICES - 50Hz , PAGE 16 PAPER

17 SERVICES - 50Hz ITEM PART NUMBER QTY DESCRIPTION COMPRESSOR SERVICE PANEL SERVICE PANEL FOAM - Internal Baffle VALVE SEAT - Vacuum Port VALVE BLOCK - Solenoid INTERNAL BAFFLE - Autocreaser LABEL - Air Separation LABEL - Manifold Numbers HOSE - Vacuum HOSE - Separation Air HOSE - Evacuation HOSE - Exhaust AIR CONTROL BLOCK ASSEMBLY AIR SPOOL ASSEMBLY CROSS TUBES - Valves SPECIFICATION PLATE GROMMET O RING O RING CONNECTOR - Solenoid Valve TUBE AND NUT ASSEMBLY PLUNGER AND SPRING SOLENOID COIL Screw Pan Pozi Taptite M4 x 8 Long Washer Plain M Screw Pan Pozi Taptite M4 x 12 Long Nut Full M Screw Countersunk Pozi Taptite M4 x 8 Long QUICKSTART LABEL - Autocreaser LABEL - AUTOCREASER 31 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 17

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19 SERVICES - 50Hz THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION CONTROL PCB ASSEMBLY - Autocreaser DISPLAY PCB BRACKET - Bed Support CONTROL PANEL - Autocreaser WIRING LOOM - Autocreaser SWITCH ASSEMBLY - Vacuum Pulse LEAD - Comp Switch Link Live LEAD - Comp Switch Link Neutral LENS - Display SWITCH ASSEMBLY - Set-up SWITCH ASSEMBLY - Feed SWITCH ASSEMBLY - Rotary Setting Dial SWITCH ASSEMBLY - Push Button SWITCH ASSEMBLY - Push Button SWITCH ASSEMBLY - Push Button SWITCH ASSEMBLY - Push Button PILLAR PCB reverse locking NYLYLON WASHER CAP - Ø EMERGENCY STOP SWITCH SYSTEM SWITCH KNOB - Ø CABLE TIE SWITCH SHROUD COMPRESSOR SWITCH - Thermal O/Load Screw Pan Pozi Taptite M4 x6 Long Screw Pan Pozi Taptite M4 x10 Long NUT COVER 29 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 19

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21 SERVICES - 50Hz THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION Screw Pan Pozi Taptite M4 x 20 Long Screw Countersunk Pozi Taptite M3 x 8 Long NUT - Full M NUT - Full M WASHER - Plain M WASHER - Plain M SUPPORT PILLAR - Display PCB GROMMET - Snap Bush MAINS INLET SOCKET TERMINAL BLOCK MAINS POWER THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 21

22 BLACK BOX ASSEMBLY , 11, 12, 13 4, 5

23 BLACK BOX ASSEMBLY THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION COVER-PSU & Daughter Board (No Fan) TRANSFORMER ASSEMBLY TRANSFORMER ASSY-Extended FUSE HOLDER - Removeable Draw FUSE A - Fast Blow (20 x Ø5) IEC PLUG FILTER (CEE22) IEC INLET - CEE22 Chassis Plug FUSE A - Time Delay (20 x Ø5) BASE - PSU with Fan AXIAL FAN ASSEMBLY Screw - Countersunk Pozi Taptite - M4 x Washer - Plain Nut - Full STEPPER DRIVER + Daughter Board - Complete PSU CHASSIS - Black Box POWER SUPPLY UNIT - Switched Mode PCB MTG Pillar - Reverse Locking Screw - Pan Pozi Taptite M4 x 6 TERMINAL BLOCK TERMINAL STRIP - 45 TERMINAL STRIP - 90 STRAIN RELIEF BUSH Screw - Pan Pozi Taptite M4 x 16 CREASER PAGE 23

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25 CREASING UNIT ITEM PART NUMBER QTY DESCRIPTION SIDEPLATE - Autocreaser Mk SIDEPLATE - Autocreaser Mk TIE BAR - Autocreaser F TIE BAR BLADE ADJUSTMENT CAM ADJUSTMENT LINK POWER LINK LINK PLATE - Plain LINK PLATE - Tapped CRANK SHAFT - Stepper - Autocreaser Mk SPACER - CRANK SHAFT TIMING PULLEY - 20 x L DRIVE BELT - FEED BED - Ø4 POLYCORD LOCK NUT - Blade Adjustment SPLASH GUARD - Autocreaser Mk HINGE PILLAR TILT PILLAR MOUNT BRKT -Safety Micro Switch EP BUSH Ø8 x Ø10 x 5.5 Long LABEL - Blade Adjustment STEPPER STEPPER PINION STEPPER IDLER IDLER STUD STEPPER SHIM F TIE BAR TORSION HUB PULLEY ASSEMBLY SCREW Socket Dog Point M8 x 20 Long 30RR SCREW Socket Flat Point M8 x 16 Long ADJUSTER - V3 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 25

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27 CREASING UNIT THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION TIMING PULLEY 16XL FLANGED TIMING PULLEY 16XL UNFLANGED PERFORATOR - DRIVE HUB ASSEMBLY PERFORATOR - DRIVE WHEEL SHOULDERED PAD POWER LINK BEARING INPUT ROLLER ASSY - Upper INPUT ROLLER ASSY - Lower OUTPUT SHAFT ASSEMBLY CORD PULLEY ASSEMBLY BLADE SET Wide PERFORATOR STRIPPER ASSEMBLY Screw Socket Cap Head M5 x 20 Long WASHER - Plain M5 NUT - Full M5 SHOULDER BOLT - Infeed Pulley EXTERNAL CIRCLIP - Ø10 BALL RACE 6300ZZ DRAWN CUP NEEDLE ROLLER - HK BALL RACE 6202-ZZ WAVED WASHER Ø NYLON WASHER Ø SUPPORT WASHER - Ø TIMING BELT 160 x L TWIN GRIP TIMING BELT DXL SHOULDER BOLT - Adjustment Cams '0' RING Ø Screw Hex Head 60 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 27

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29 CREASING UNIT THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION WASHER - Plain M LINK BEARING PLATE TERM STRIP Screw Pan Head Taptite M4 x 6 Long Screw Socket Set Flat Point M4 x 8 Long Screw Pan Pozi Taptite M4 x 16 Long Screw Socket Cap Head M6 x 16 Long NUT - Full M Screw Pan Pozi Taptite M4 x 8 Long Screw Socket Cap Head M3 X 16 Long Screw Socket Button Head M3 X 20 Long NUT - Full M WASHER - Plain M WASHER - Plain M BUFFER - Exit Guard SPLIT BUSH - Side Plate BRACKET - Slot Detector Screw Pan Pozi Taptite M4 x 6 Long DISK - Slot Detector Screw Pan Pozi Taptite M4 x 6 Long TORSION BUSH DOWEL PIN - Ø6 x 40 Long 'O' RING - Ø6 x 2.5 BLADE POSITION SENSOR CREASER PAGE 29

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31 CREASING UNIT THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION LABEL - Roller Tilt STACKER SWITCH ASSEMBLY HINGE SHAFT - Exit Guard ENTRY GUARD - Autocreaser EXIT GUARD - Autocreaser ANTI-STATIC BRUSH - Autocreaser LEAD - Guard Switch LEAD - Home Switch PIVOT BUSH - Roller Tilt Mechanism PAPER GUIDE ASSEMBLY - Bottom Sensor PAPER JAM SENSOR ASSEMBLY UPPER SENSOR ASSEMBLY HINGE PLATE - Autocreaser TILT LEVER THREADED STEPPER W/O ENCODER TAPERED FERRULE - Roller Tilt KNOB - Roller Tilt SELF ALIGNING WASHER - M CABLE TIE MICRO SWITCH - Guard Circuit MICRO SWITCH - Home Circuit CABLE TIE MOUNTING Screw Pan Pozi Head M4 x 8 Long Taptite Screw Pan Pozi Head M2.5 x 16 Long Taptite Screw Socket Button Head M8 x 20 Long Screw Tamperproof Head M4 x 6 Long LOCKING STUD WARNING LABEL - Sharp Blades THRUST WASHER COVER BRACKET LOCKING STUD WASHER 32 CREASER PAGE 31

32 STACKER ASSEMBLY PAGE 32 PAPER

33 STACKER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION STACKER - Autocreaser RELEASE CAM STACKER GUIDE ASSEMBLY Left Hand STACKER GUIDE ASSEMBLY Right Hand BACK STOP ASSEMBLY ACTUATOR MOUNTING ASSEMBLY RULE SET - Metric and Imperial SPIROL SPACER WAVED WASHER STARLOCK Uncapped STARLOCK Capped CREASER PAGE 33

34 DISPATCH KIT ITEM PART NUMBER QTY DESCRIPTION ILLUSTRATED PARTS MANUAL - Autocreaser OPERATORS MANUAL - Autocreaser ROLLER CLEANING KIT ANVIL SET - Perforator BLADE SET - 28T Perforator POWER CORD CE UK 3Pin GLASS BALL - Ø HEXAGON BALL DRIVER 2mm HEXAGON BALL DRIVER 2.5mm BONDUS L WRENCH 4mm BONDUS L WRENCH 3mm BONDUS L WRENCH 6mm BLADE EXTRACTOR TOOL - OP SIDE BLADE EXTRACTOR TOOL - LAY SIDE DISPATCH BOX WARNING... THE BLADES FOR ANVIL AND PERFORATING SETS ARE SUPPLIED AS MATCHING PAIRS AND SHOULD NOT BE MIXED OR LEFT UNPROTECTED OR SERIOUS DAMAGE MAY RESULT. PAGE 34 PAPER

35 ACCESSORIES AND OPTIONS ITEM PART NUMBER DESCRIPTION EXTRA NARROW CREASING BLADE SET PERFORATING BLADE SET 28T (Single sheets) PERFORATING BLADE SET 20T (Card) PERFORATING BLADE SET 56T (Fine perforation) ANVIL SET USED WITH ABOVE BLADE SETS ACCESSORIES......May be obtained from your dealer and fitted to your machine using the instructions supplied, or by reading your operators manual. OPTIONS......May also be obtained and fitted by your dealer. You should not attempt to fit options as specialist tools and knowledge are required. CREASER PAGE 35

36 10 RECOMMENDED SPARES SECTION ITEM PART NO. DESCRIPTION FOOT- Black FEED BELT DRIVE BELT - Vacuum Roller Ø RING Ø Ø RING Ø LOCK PIN ASSEMBLY - Side Lay HOSE - Vacuum HOSE - Separation Air HOSE - Evacuation HOSE - Exhaust PLUNGER AND SPRING SOLENOID COIL LENS - Display SWITCH ASSEMBLY - Set-up SWITCH ASSEMBLY - Feed SWITCH ASSEMBLY - Rotary Setting Dial O RING CAP - Ø CABLE TIE MOUNTING EMERGENCY STOP SWITCH SYSTEM SWITCH KNOB - Ø CONTROL PCB ASSEMBLY - Autocreaser DISPLAY PCB PAPER GUIDE ASSEMBLY - Bottom Sensor PAPER JAM SENSOR ASSEMBLY UPPER SENSOR ASSEMBLY ANTI-STATIC BRUSH - Autocreaser O RING Ø KNOB - Roller Tilt POWER LINK BEARING BLADE SET Wide PAGE 36 PAPER

37 RECOMMENDED SPARES SECTION ITEM PART NO. DESCRIPTION DRIVE BELT - FEED BED - Ø4 POLYCORD TIMING BELT 160XL TWIN GRIP TIMING BELT DXL SHOULDER BOLT - Adjustment Cams PERFORATOR - DRIVE HUB ASSEMBLY PERFORATOR - DRIVE WHEEL INPUT ROLLER ASSY - Upper INPUT ROLLER ASSY - Lower OUTPUT SHAFT ASSEMBLY PERFORATOR STRIPPER ASSEMBLY MICRO SWITCH - Guard Circuit MICRO SWITCH - Home Circuit STACKER SWITCH ASSEMBLY BLACK BOX - STEPPER DRIVE NOTE... The items listed above represent parts which are subject to wear, loss, or accidental damage, and is included for your guidance only. Section and item numbers refer to the illustrations and tables in this manual. Replacement of parts fitted to your machine require specialist knowledge and should therefore be entrusted to your dealer. CREASER PAGE 37