Punch and Perforating Unit. Spare Parts Manual

Transcription

1 Punch and Perforating Unit Spare Parts Manual Another quality product from: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) Service Number: +41 (71) Fax: +41 (71) info@mattitech.ch Web: v 1

2 The purpose of this manual is to provide the necessary information to enable experienced personnel to safely install, operate and maintain the Punch and Perforating Unit. It is assumed that all necessary tools, precision measuring devices and equipment for safely moving and installing this system will be available. Information and data is based on the latest product information available at the time of writing. The right is reserved to make changes at any time, in materials, specifications, models or to discontinue models. Note: In order to clearly show details of this system some covers, shields, doors or guards have either been removed or shown in an open position. All such protective devices must be installed in the closed position before operating the system. Carefully read the instructions and safety precautions given in this manual. Do not attempt to install this system until you have thoroughly read and understood the data contained in this manual. At the time of writing, this manual was completely up-to-date. However, due to continued product development, some illustrations or descriptions contained herein may vary slightly to the system delivered to you. This merely implies that the system has been improved to better fulfill your requirements. If there are any questions, you are encouraged to contact our field service personnel for assistance at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) Service Number: +41 (71) Fax: +41 (71) info@mattitech.ch Web: Matti Technology AG, Switzerland reserves the right, without notice, to alter or improve the design or specifications of the products described herein. No warranty or guarantee of any kind is expressed or implied by information contained herein v 2

3 1 Table of Contents 1 Table of Contents List of Illustrations Introduction Assembly drawings and part list Base frame assembly - Ref Upgrade Kit For Lay Shaft Sub Assembly Low level roller assembly - Ref Dancing arm assembly Ref Converter section assembly - Ref Register assembly - Ref Gripper bar assembly - Ref Gripper assembly - Ref Slitter holder assembly - Ref Edge perf holder assembly - Ref Punch and die assembly - Ref Anvil cylinder assembly - Ref Infeed section assembly Ref Infeed section swan neck assembly REF Perf clamps assembly - Ref Quadrant drive assembly - Ref Confetti scrapper assembly - Ref Control console assembly Ref Electrical chassis assembly Ref Isolator bracket assembly Ref Outfeed assembly - Ref Standard cross perforation assemblies Cross perf assembly - Sizes 8.5 / Cross perf assembly - Sizes File hole punch assembly Recommended spare parts List of Illustrations Illustration 1: Base frame assembly 6 Illustration 2: Lay-Shaft Sub Assembly Illustration 3: Upgrade Kit For Lay-Shaft Sub Assembly Illustration 4: Low level roller assembly 10 Illustration 5: Dancing arm assembly 11 Illustration 6: Converter section assembly 13 Illustration 7: Register Assembly 16 Illustration 8: Gripper bar Assembly 18 Illustration 9: Gripper assembly 19 Illustration 10: Slitter Holder assembly 20 Illustration 11: Perf Holder assembly 21 Illustration 12: Punch and die assembly 22 Illustration 13: Anvil cylinder assembly 24 Illustration 14: Infeed section assembly 26 Illustration 15: Infeed section swan neck assembly v 3

4 Illustration 16: Perf clamps assembly 29 Illustration 17: Quadrant drive assembly 30 Illustration 18: Confetti scraper assembly 32 Illustration 19: Control console assembly overview 33 Illustration 20: Control console assembly 33 Illustration 21: Electrical chassis assembly 34 Illustration 22: Electrical chassis assembly line filter 35 Illustration 23: Electrical chassis assembly dancer sensor 35 Illustration 24: Isolator bracket assembly 37 Illustration 25: Outfeed assembly 38 Illustration 26: Perf Cylinder Size 8.5 / 9 assembly 40 Illustration 27: Perf Cylinder Size assembly 42 Illustration 28: File Hole Punch assembly v 4

5 2 Introduction This parts manual is to assist in the identification of components that may need to be replaced periodically, due to wear, failure or accidental damage. Each item can be identified by its item number which is associated to the picture of the component or its assembly. This item number can then be used to identify the part number of the component as listed in the corresponding tabulated chart. The quantity column on the chart denotes the total quantity of that component used on that particular assembly. Important: When ordering spare parts, please quote the serial number of the machine together with the part numbers of the components required v 5

6 3 Assembly drawings and part list 3.1 Base frame assembly - Ref Illustration 1: Base frame assembly v 6

7 Illustration 2: Lay-Shaft Sub Assembly Item Part No. Description QTY Base-frame Welded Assy Low Level Roller Assy Dancing Arm Assy End Cap Stop Bar Dead Bar - 20mm Diameter Dead Bar - 25mm Diameter Lay shaft Standoff - Outrigger Standoff - Chassis Plate Belt Tensioner Jockey Shaft Jockey Base Motor Mounting Bracket Waste Bag Loop Outrigger Plate Motor Torque Stay Timing Pulley - 28T Timing Pulley - 72T Timing Pulley - 15T Timing Pulley - 18T Spacer Key Spacer Door Catch Bracket Confetti Chute Punch Unit Door Blanking Plate - Inner v 7

8 Vacuum Hose Blanking Plate Access Panel Nipple Bracket Grease Guard Blanking Plate - Dust Extract Blanking Plate - Outfeed Drive 1 35 P2197A Unwind Roller Housing Wheel Leveling Foot Timing Belt 450 L Timing Belt 367 L Timing Belt 635 5M Taper-lock Bush 1 42 E1120A Bearing Bearing Bearing Unit 2 46 E4061A Waved Washer Circlip - 20mm Grip Ring - 17mm Latch Key Magnetic Catch Pocket Pull Handle Drive Motor Bulkhead Connector Grease Nipple Nylon Tube 3m Confetti Bag A/R Lay-shaft sub assembly contains parts 4, 8, 19, 20, 21, 22, 23, 24, 35, 41, 42, 44, and 46. (Retro-fit Upgrade kit needs to include part 16-Outrigger plate) Lay-shaft sub assembly for upgraded units see chapter: Upgrade Kit For Lay Shaft Sub Assembly on page v 8

9 Upgrade Kit For Lay Shaft Sub Assembly Illustration 3: Upgrade Kit For Lay-Shaft Sub Assembly ITEM PART NO. DESCRIPTION QTY Layshaft Spacer Spacer Timing pulley 15T Timing pulley 18T End cap Key Outrigger plate Timing pulley 25T Standoff 4 11 E4061A Wavey washer Tapperlock bush 1 15 E1120A Bearing 1 17 P2197A Bearing housing A/R (Retro-fit Upgrade kit needs to include part no. 8 - Outrigger plate) v 9

10 3.2 Low level roller assembly - Ref Illustration 4: Low level roller assembly Item Part No. Description QTY Path Roller Shaft Path Roller Roller Bracket Paper Guide Oil Seal Bearing Grip Ring - 15mm v 10

11 3.3 Dancing arm assembly Ref Illustration 5: Dancing arm assembly v 11

12 Item Part No. Description QTY Balance Weight Tie Bar Dance Spindle Dance Roller Stop Bar Path Roller Path Roller Shaft Pot Actuating Arm Weight Arm Light Dancer Arm Switch Arm Spacer Spacer Spacer Grip Ring - 10mm Bearing Bearing Bearing Unit Potentiometer Limit Switch Switch Cover Adjusting Screw v 12

13 3.4 Converter section assembly - Ref Illustration 6: Converter section assembly v 13

14 Item Part No. Description QTY Register Assy Gripper Bar Assy Punch & Die Assy Anvil Cylinder Assy Infeed Assy Perf Clamps Assy Quadrant Assy Tie Bar Dead Bar Path Roller Shaft Path Roller Hinge Pin Dowel Pin Dowel Pin Side plate - Operator Side Side plate - Drive Side Infill Plate Operator Side Guard Drive Side Guard Top Cover Emergency Stop Bracket Web Break Bracket Infill Cover Infill Cover Lower Front Guard 1 32A Upper Front Finger Guard - See notes ( 1 ) 32B Under Lid Hinge Spat Blanking Plate Rear Guard Blanking Plate Gas Strut Spacer Switch Block Legend Kit Ident Label Web Up Legend Window Bridge Handle Oilite Bush Bearing Grip Ring - 15mm Gas Strut Interlock Switch Proximity Sensor - Web Break Blanking Plate - File Punch Standoff Register Cover Plate v 14

15 Notes: Part no is optional and is only fitted when the file hole requirement has been specified. Part no & are replaced by an additional register assembly if the file hole option is fitted. Part no & are not used if the file hole option is fitted. Item is not fitted if the cross perf option is fitted v 15

16 3.5 Register assembly - Ref Illustration 7: Register Assembly v 16

17 Item Part No. Description QTY Thrust Washer Register Spindle Register Operator Shaft Standoff Register Shaft Register Pivot Shaft Collar Register Cover Plate Register Block Register Plate - Op Side Register Plate - Dr Side Register Arm Worm Wheel Worm Gear Bevel Gear 1 pr Hand Knob Thumbnut Oilite Bush Oilite Bush Oilite Bush Oilite Bush Locknut - M v 17

18 3.6 Gripper bar assembly - Ref Illustration 8: Gripper bar Assembly Item Part No. Description QTY Gripper Assy Slitter Assy - Optional Perf Assy Gripper / Slitter Shaft Gripper Release Shaft Release Shaft Eccentric Release Arm Hand Knob Oilite Bush Oilite Bush Oilite Bush Locknut - M v 18

19 3.7 Gripper assembly - Ref Illustration 9: Gripper assembly Item Part No. Description QTY Gripper Wheel Gripper Body Gripper Arm Spacer Spring Disc Spring Adjusting Screw Shoulder Screw Bearing Dowel Pin Washer - M Washer - M Washer - M Cap Screw - M Locknut - M Setscrew - M Dowel Pin v 19

20 3.8 Slitter holder assembly - Ref NOTE: This assembly is optional. Illustration 10: Slitter Holder assembly Item Part No. Description QTY Slitter Wheel Gripper Body Slitter Arm Adjusting Screw Locknut Spring Disc Spring Adjusting Screw Shoulder Screw Bearing Dowel Pin Washer - M Washer - M Cap Screw - M Locknut - M Setscrew - M Dowel Pin v 20

21 3.9 Edge perf holder assembly - Ref NOTE: This assembly is optional. Illustration 11: Perf Holder assembly Item Part No. Description QTY Perf Wheel 6 tpi Perf Wheel 8 tpi Perf Wheel 30 tpi Perf Wheel 48 tpi Gripper Body Slitter Arm Adjusting Screw Locknut Spring Disc Spring Adjusting Screw Shoulder Screw Bearing Dowel Pin Washer - M Washer - M Cap Screw - M Locknut - M Setscrew - M Dowel Pin v 21

22 3.10 Punch and die assembly - Ref Illustration 12: Punch and die assembly v 22

23 Item Part No. Description QTY Support Ring Lock screw Timing Pulley - 60T Taper lock Bush Connector Punch Shaft Die Shaft Punch Ring - 20 L.H Punch Ring - 20 R.H Die Ring - 20 L.H Die Ring - 20 R.H Punch Key Die Key Drive Key Location Key Bearing Housing - Dr Side Bearing Housing - Op Side Shaft Housing End Cap Seal Ring Bearing - Taper Roller Circlip - 45mm Lock Nut Punch - Tungsten Carbide Die - Tungsten Carbide v 23

24 3.11 Anvil cylinder assembly - Ref Illustration 13: Anvil cylinder assembly v 24

25 Item Part No. Description QTY Anvil Cylinder Split Ring End Cap Locking Ring Locking Ring Anvil Gear - 72T Timing Pulley - 30T End Cap Anvil Spacer G Key Bearing - Taper Roller Lock washer Locknut V-Seal - 45mm Connector v 25

26 3.12 Infeed section assembly Ref Illustration 14: Infeed section assembly v 26

27 Item Part No. Description QTY Stop Boss Tension Lever Dead Bar Adjusting Screw Side Guide Shaft Collar Collar Pivot Bar Infeed Roller - 40mm Infeed Roller - 30mm Belt Tensioner Brush Adjuster Block Brush Adjuster Lever Adjuster Housing Guide Plate Nip Bar Spur Gear - 32T Spur Gear - 24T Timing Pulley - 15T Timing Pulley - 60T Taper Lock Bush Timing Belt 367 L Key Key Brass Pad Brush Backing Strip Brush Strip Brush Blade Oilite Bush Oilite Bush Adjusting Screw Thumbscrew Tommy Nut Thumbnut Spring Nut - M Bearing Bearing Grip Ring - 15mm v 27

28 3.13 Infeed section swan neck assembly REF Illustration 15: Infeed section swan neck assembly ITEM PART NO. DESCRIPTION QTY Swan Neck Bracket 2 2 P2368E Swan Neck LHS Guide 1 3 P2369E Swan Neck RHS Guide 1 4 E0462A Clamp Indexing Handle 2 5 C9343A Adjuster Shaft 2 6 P2178P Adjuster Housing 2 7 P2182E Housing Adjuster 2 8 P2143P Adjuster Post 2 9 A7173A Spring kit large (positioned inside 6) v 28

29 3.14 Perf clamps assembly - Ref Illustration 16: Perf clamps assembly Item Part No. Description QTY Perf Clamp - Fixed Perf Side plate Stop Perf Datum Block Toggle Clamp Adjusting Screw v 29

30 3.15 Quadrant drive assembly - Ref NOTE: This assembly is optional. Illustration 17: Quadrant drive assembly Item Part No. Description QTY Confetti Scraper Assy Register Assy Eccentric Screw Idle Gear Shaft Bearing Housing Pivot Shaft Stub Shaft Adjuster Shaft v 30

31 Pivot Nut Collar Locking Collar Quadrant Plate Pivot Block Clamp Block Anvil Gear - 72T Idler Gear - 72T Idler Gear - 72T End Cap Spacer - Pivot Shaft Spacer - Idler Gear Spacer - Gear Retainer End Cap G Key Hand Knob Bearing Bearing Bearing Bush Circlip - 20mm Circlip - 70mm Grip Ring - 10mm Circlip - 42mm Circlip - 55mm Clamp Handle Shoulder Screw Lock screw - M Locknut - M Lock Nut ( 1 ) v 31

32 3.16 Confetti scrapper assembly - Ref NOTE: This assembly is optional. Illustration 18: Confetti scraper assembly Item Part No. Description QTY Die Cleaning Rod Die Cleaning Boss Mounting Bar v 32

33 3.17 Control console assembly Ref Illustration 19: Control console assembly overview Illustration 20: Control console assembly Item Part No. Description QTY Control Panel Control Legend Potentiometer Control Knob Knob Pointer Emergency Stop Button Start Push Button Stop Push Button Crawl Push Button Contact Element - N/C Contact Element - N/O Indicator Lamp - White Selector Switch Indicator LED - Red Indicator LED - Green Spare Bulb v 33

34 3.18 Electrical chassis assembly Ref Illustration 21: Electrical chassis assembly v 34

35 4 Illustration 22: Electrical chassis assembly line filter Dancing arm assy see chapter 3.3 Dancing arm assembly Ref on page Illustration 23: Electrical chassis assembly dancer sensor v 35

36 Item Part No. Description QTY Chassis Plate Pot Support Bracket EMC Filter Power Supply Cover Kit Relay Relay Base Circuit Breaker - 16A Circuit Breaker - 6A Contactor Auxiliary Contact Drive Controller Capacitor Braking Resistor Fuse - 1A Crawl Pot Spindle Lock Fuse Holder Terminal Terminal Earth Terminal Earth Terminal Partition Plate Jumper Bar Din Rail Bracket Trunking A/R ABS Box Footage/ Hours Run Meter Assy ( 1 ) v 36

37 3.19 Isolator bracket assembly Ref Illustration 24: Isolator bracket assembly Item Part No. Description QTY Power & Interface Bracket Isolator Chassis Plug IDC Socket - 37 Pin Crimp v 37

38 3.20 Outfeed assembly - Ref NOTE: This assembly is optional. Illustration 25: Outfeed assembly Item Part No. Description QTY Dead Bar Drive Pulley Idler Pulley Tie Bar Stub Shaft Outfeed Tendency Roller Drive Pulley Belt Tensioner Anti-Nip Bar Bearing Bearing Bearing Unit Grip Ring - 15mm Flat Belt - 910mm Long v 38

39 3.21 Standard cross perforation assemblies If you want to have an additional cross perforations please order with the following number according to the size you need Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly Cross Perf Assembly - 18 Note: - Other sizes and special slot configurations are available on request v 39

40 3.22 Cross perf assembly - Sizes 8.5 / 9 Illustration 26: Perf Cylinder Size 8.5 / 9 assembly v 40

41 Item Part No. Description QTY Eccentric Screw End Cap End Cap 3 5 See Below Perf Cylinder 1 6 See Below Perf Side Block 2 7 See Below Perf Cylinder Gear End Cap Spacer G Key Bearing - Angular Contact V-Seal - 35mm Circlip - 30mm Shoulder Screw - Qty per slot Clamp Bar - Qty per slot v 41

42 3.23 Cross perf assembly - Sizes Illustration 27: Perf Cylinder Size assembly v 42

43 Item Part No. Description QTY Eccentric Screw End Cap End Cap 3 5 See Below Perf Cylinder 1 6 See Below Perf Side Block 2 7 See Below Perf Cylinder Gear End Cap Spacer G Key Bearing - Angular Contact V-Seal - 35mm Circlip - 30mm Shoulder Screw - Qty per slot Clamp Bar - Qty per slot 1 18 Perf Blade Shim thk A/R Shim thk A/R Shim thk A/R Shim thk A/R Shim thk A/R Shim thk A/R Shim thk A/R Shim thk A/R ITEM PART No. PART No. PART No ITEM PART No. PART No. PART No ITEM PART No. PART No. PART No ITEM PART No. PART No. PART No v 43

44 3.24 File hole punch assembly v 44

45 Illustration 28: File Hole Punch assembly Item Part No. Description QTY End Cap End Cap Stripper Roller Lift Bar Eccentric Screw Eccentric Screw Jacking Block Tie Bar Gear Spacer End Cap Spacer Punch & Die Key Key Grip Ring - 8mm Bearing Bearing - Angular Contact V-Seal - 35mm Shim A/R Shim A/R Shim A/R Shim A/R Shim A/R Shim A/R Shim A/R Shim A/R v 45

46 3.25 Recommended spare parts Article Drive Belt Main 890 5M Drive Belt Perf Head 710 5M Tractor Belt C/w pins Drive Belt - Main 890 5M Drive Belt Impression 565 5M Drive Belt Tractor 635 5M Drive Belt Tractor 890 5M Drive Belt - Perf head 710 5M Gas Strut Solenoid Solenoid Plug Drive Card Interlock Switch Mark Reader Sensor Loop Control Sensor - Web Break Relay Contactor Circuit Breaker 2A Circuit Breaker 6A Circuit Breaker 16A Timer Monitor Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Track Roller V-Seal V-Seal Fan Unit Encoder Perf Wheel 6 tpi Perf Wheel 8 tpi Article No v 46

47 Perf Wheel 30 tpi Perf Wheel 48 tpi Die Tungsten Carbide Punch Tungsten Carbide Confetti Bags Slitter Wheel Gas Strut Timing Belt 450 L Timing Belt Timing Belt 367 L Timing Belt 635 5M Bearing Bearing Connector Bearing Spring Ext. Spring Disc Spring Oil Seal Gripper Wheel Brush Strip Fuse 1A 20mm Relay Contactor Aux. Contactor Photo Cell Drive Controller 1600I Circuit Breaker 16A Speed Potentiometer Linear Potentiometer Limit Switch Contact Element Contact Element E/S Stop Button Interlock Switch Braking Resistor Bulb 24V Indicator LED (Red) Indicator LED (Green) Circuit Breaker 6A Contact Element v 47