TABLE OF CONTENTS S-4000 ISBH+I SM
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1 TABLE OF CONTENTS Needle Bar... Clamping... Clamping Angle... Thread Trimmer... Shifter Mechanism... Feed Mechanism... Looper Mechanism... Base... Bite Mechanism... Thread Draw-off Mechanism... Main Cam... Head Assembly... Bedplate... Covers... Lubrication... Table... Electrical (ISBH+I) - I... Electrical - II... Electrical - III... Pneumatics... Indexer Linear Guide... Indexer Clamping Assembly... Indexer Assembly... Indexer Guide Assembly... Clamping Feed Straight... Indexer Clammping - Angle... Indexer Cover - Angle... Indexer Guide - Angle... Clamp Feet - Angle... Accessories... Accessories Extra Parts - Thread Pick-up... Thread Pick-up Kit... Recommended spare parts
2 NEEDLE BAR
3 NEEDLE BAR DET PART NUMBER DESCRIPTION QTY Needle Bar Screw Needle Bar Holder Set Screw M5 x Porcelain Guide Needle Bar Clamp Retaining Ring Cupped Washer Felt Washer Needle Bar Connecting Link Needle Bar Connecting Link Pin Set Screw M3 x Needle Bar Shoulder Screw Needle Bar Connecting Link Pin Screw M6 x 30 (1) Needle Bar Crank (1) Retaining Ring Top Shaft Bearing Needle Bar Drive Shaft Bearing Set Screw M4 x 4 2 (2) Screw M6 x Shaft Bearing Needle Bar Crank Asm Washer Needle Bar Drive Pulley Drive Shaft Key Clamp Collar Retaining Ring Needle Bar Crank Link Asm Screw M6 x Needle Bearing Carrier Upper Shaft Spring Tension Disk Screw M3.5 x Screw M5 x Plastic Cable Fitting Washer 1 3-3
4 CLAMPING 3-4
5 CLAMPING DET PART NUMBER DESCRIPTION QTY Pin Clamp Toggle Pivot Pin Cylinder Mounting Bracket 1 04 See Page 3-45 Cylinder Screw M5 x Cylinder Clevis Screw M5 x Set Screw M4 x Tail Bracket Clamp Fill. Screw Indexer Bracket * 1* Clamp Plate Screw M4x6 * 2* Screw M5 x Throat Plate Clamp Mat Screw Set Screw M5 x Tail Pivot Clamp Tail Pivot Clamp Pin Set Screw M4 x Nut M R.H. Clamp Foot L.H. Clamp Foot Roll Pin Nut M Set Screw M3 x Clamp Arm Stop * 1* Screw M6 x
6 CLAMPING - ANGLE
7 CLAMPING - ANGLE DET PART NUMBER DESCRIPTION QTY Clamping Plate ISBH + I Indexer Bracket Screw M4 x Clamping Mat BH, ISBH Screw-flat Head Tail Bracket Clamp Screw M5 x Screw M5 x Pin Pin 4 x Cylinder Clevis Pin Screw M5 x Connector Screw M5 x Screw M4 x Screw M4 x Nut M Clamp Arm Indexer Clamping Holder Screw M6 x Left Foot Right Foot Pinn 2 x Screw M3 x Nut M Cylinder Cylinder Holder Washer 5, Clamp Arm Holder Throat Plate Screw 1 3-7
8 THREAD TRIMMER 3-8
9 THREAD TRIMMER DET PART NUMBER DESCRIPTION QTY Trimmer Hook Trimmer Actuator Hex Screw 3/16-36 x E-Clip Trimmer Shaft Trimmer Pivot Screw M4 x Trimmer Clamp Lever E-Clip Clevis Nut M See Page 3-45 Trimmer Cylinder Washer Pivot Screw 1 3-9
10 SHIFTER MECHANISM 3-10
11 SHIFTER MECHANISM DET PART NUMBER DESCRIPTION QTY Screw M4 x Left Shifter Arm Spring Screw M4 x Left Shifter Arm Screw Right Shifter Arm Spring Right Shifter Arm Nut M Screw Spring Washer Rubber Washer Shifter Brake Adjustable Link Nut Left Shifter Block Spring Washer Right Shifter Block Main Cam Shifter Plate Shifter Brake Bracket Screw M4 x Set Screw M4 x Spring Load Pin Buttonhole Adjusting Link
12 FEED MECHANISM 3-12
13 FEED MECHANISM DET PART NUMBER DESCRIPTION QTY Screw M3 x Feed Brake Pressure Plate Slip Clutch Drive Washer Slip Clutch Feed Gear Friction Washer Slip Clutch Feed Shaft Clamp Plate Gear Rack Retainer Spring Feed Gear Assembly Feed Reversing Shaft Spring Collar Set Screw M5 x 0, Set Collar Screw M5 x Grooved Pin 3 x Feed Brake Pad (1) Spring Pin 3 x Feed Brake (1) Screw M5 x Feed Shaft Bracket Spring Lock Nut M Lockwasher Flat Washer Washer Dia. 5.2/ Set Screw M4 x Gear Cover E-Ring Feed Brake Mounting Block Screw M4 x Set Screw M5 x Shoulder Washer Feed Connecting Link Feed Shaft Bearing Housing Washer Screw M3 x Collar Dia L.H. Feed Cam Follower Spring R.H. Feed Cam Follower Lockwasher M Feed Shaft Screw M4 x Feed Crank
14 FEED MECHANISM 3-14
15 FEED MECHANISM DET PART NUMBER DESCRIPTION QTY Spring Retain Block Steel Bevel Gear Bearing Shoulder Screw Bearing Bearing Spacer Nut M Washer Shoulder Nut M Pivot Shaft Flat Washer M Nut M Screw M4 x Feed Brake Assembly Washer Dia. 5.2/ Bearing (1) 3-15
16 LOOPER MECHANISM 3-16
17 LOOPER MECHANISM DET PART NUMBER DESCRIPTION QTY Set Screw M4 x Looper Spacer Looper Shaft Block Screw M5 x Looper Shaft Screw Trimmer Knife First Looper First Looper Holder Second Looper Screw Second Looper Holder Bearing Screw Cam Follower Bearing Bearing Spacer Bite Shoulder Screw Screw M3 x Collar Looper Link Assembly Shoulder Washer Spring Looper Cam Follower Plate Hex Nut M Flat Washer Screw M4 x Lockwasher M Spring Retainer Block R.H. Looper Cam Follower Plate Looper Eccentric Nut Flat Washer Pivot Shaft Flat Washer M Hex Nut M
18 BASE 1 2 * * * * 7 * * S4000 ISBH Embedded Machine *
19 BASE DET PART NUMBER DESCRIPTION QTY Base Sound Deadener Screw M5 x * Screw M5 x 12 2* Screw M5 x Base Hinge 2 04* Base Hinge 2* Base Gasket CE Label Screw M5 x * Screw M5 x 14 1* Cord Clamp Nut M Label (Ground) Screw M4 x Serrated Lockwasher M Base Screw Ty - Wrap 1 16* Plug 1* * Modification S4000 ISBH (Embedded) 3-19
20 BITE MECHANISM 3-20
21 BITE MECHANISM DET PART NUMBER DESCRIPTION QTY Screw M6 x Bite Lever Bite Shaft Bite Shaft Retainer Screw M3 x Screw M3 x Collar*Dia Screw M4 x Shoulder Nut M Eccentric Nut M Shoulder Washer Bite Adjusting Link (1) Bearing (2) Bite Shoulder Screw Bite Follower Bearing Spacer Bearing Bite Follower Bearing Screw Spring Right Cam Follower Set Screw M4 x Bite Follower Spacer Bite Pivot Shaft Rubber Ring Hex Nut M Left Cam Follower Bite Follower Spring Retainer Screw M4x Bite Adjusting Link Assembly
22 THREAD DRAW - OFF MECHANISM J1A J1B
23 THREAD DRAW - OFF MECHANISM DET PART NUMBER DESCRIPTION QTY Nut M Cylinder Clevis Screw M5 x E-Clip Knife Drive Lever Pivot Screw M4 x Clamp Collar Washer Screw M4 x Knife Lever Assembly 1 12 See Page 3-45 Thread Draw-Off Cylinder Thread Draw-Off Bracket Drive Plate Retainer Porcelain Guide Thread Guide Bracket Retaining Ring Flat Washer M Lockwasher M Drive Plate Knife Guide Link Screw M4 x Pivot Eccentric Thread Take-Up Thread Draw-Off Set Screw M4 x Washer M Shoulder Screw Screw M3 x
24 MAIN CAM 3-24
25 MAIN CAM DET PART NUMBER DESCRIPTION QTY Drive Disk/Worm Gear Hub Shoulder Nut Drive Disk Switch Spring Spring Stop Disk Feed Reversing Cam Washer Barring Cam ISBH Screw M5 x Screw M5 x Thrust Washer Screw M5 x Main Cam Brace Main Cam Shoulder Screw Screw M4 x Barring Lever Eccentric Barring Lever Roller Barring Lever Roller Nut M Washer M Barring Lever Barring Lever Stud Slidestone Retaining Screw Clamp Plate Slidestone Hub Shoulder Screw Feed Reversing Lever Extension Spring Spacer 1 29* Stud* 1* * Modification ISBH+I (Indexer) 3-25
26 See Pa ge 3-53 R HEAD ASSEMBLY J4B See Page
27 HEAD ASSEMBLY DET PART NUMBER DESCRIPTION QTY. 01 See Page 3-37 Servomotor Washer M Screw M5 x Head Screw M5 x Upper Thread Guide Screw M8 x Sewing Head Latch Grooved Pin 3 x Latch Tension Spring Screw M4 x Screw M8x Cable Tie See Page 3-37 Encoder Cable Belt Motor Pulley Screw M5 x Oilite Bushing Needle Guard Screw M4 x Pin 6 x Knife Shaft Bushing Release Washer Large Tension Assembly Head Hinge Assembly Screw M5 x Set Screw M5 x Set Screw M5 x Screw M6 x Washer M Motor Bracket Cylinder Pivot Stud Assembly Pin 2 x M5 Nut Plastic Cable Fitting Pin 6 x Screw M5 x Nut M Washer Clamp Washer M Screw M4x
28 R BEDPLATE S 4000 ISBH + I SM - Angle 3-28
29 BEDPLATE DET PART NUMBER DESCRIPTION QTY Screw (Only ISBH+I model) Material Guide Screw M3 x Cover Plate - Straight Cover Plate - Angle AMF Reece Label - small Screw Front Stop Screw M4 x Trimmer Cover Plate Bedplate ISBH Pin 5 x Set Screw M5 x M5 x 10 Set Screw Main Shaft Drive Pulley Screw M3 x Hand Wheel Screw M6 x Needle Guard Washer M Screw M4 x Screw M3 x See Page 3-37 End of Cycle Sensor with Cable Set Screw M3 x End of Cycle Sensor Bracket Washer M Screw M5 x Key 5x5x Main Shaft Bearing Carrier Lower Shaft Bearing Screw M6 x Clamp Collar Set Screw M5 x Bite Cam Looper Cam Retaining Ring Shaft Bearing Screw Shaft Worm Gear Feed Cam Washer Sensor Mounting Plate Stop Screw M3 x
30 R COVERS
31 COVERS DET PART NUMBER DESCRIPTION QTY Screw M5 x Net Fan Rack Washer M See Page 3-37 Fan Assembly Pulley Cover Screw M4 x Screw M3 x Screw M3 x Head Rear Cover Cover Sound Deadener 1 12 Label Needle Bar Cover Cover Latch Screw M4 x Eye Shield Screw M4 x 8 2 * Modification ISBH+I (Indexer) 3-31
32 LUBRICATION 3-32
33 LUBRICATION DET PART NUMBER DESCRIPTION QTY Tubing Lubricating Wick Straight Fitting Screw M4 x Holder Oil Gauge Reservoir Wheel Wick Holder Spring Clamp Screw M3 x Felt Worm Gear Felt Retainer Ty-wrap
34 TABLE 1 * 1 ** ** * No 0 0 C REPUB C MF R C.s ZE H LI C. a E EE A 8 ** ** * * * Modification ISBH+I (Indexer) ** Modification ISBH 3-34
35 TABLE DET PART NUMBER DESCRIPTION QTY. 01** Table Assembly ISBH 1 01* Table Assembly ISBH+I M8 Nut (4) Washer (4) Washer (4) Machine Rest Table Pin (1) Rubber Spring (4) Nail (6) Label No. xxxx (1) 09** Table (1) 09* Table ISBH+I (1) M8 Nut (4) Wire Raceway Kit Screw 4, Washer (4) Frame Kit Drawer Kit (1) Thread Stand Ty-wrap (1) Screw M8x50 (4) Washer (4) Nut (4) Nut (4) Clip (1) Screw 3 x 16 (2) 24** Plug 1** 25* Slide Bearing (OMRON) (1) * Modification ISBH+I (Indexer) ** Modification ISBH 3-35
36 ELECTRICAL (ISBH+I) - I A X A B C X X4 X3 BQ B 53 C BEFORE CLEANING OR SERVICING DISCONNECT POWER SUPPLIES
37 ELECTRICAL (ISBH+I) - I DET PART NUMBER DESCRIPTION QTY Panel Kit OMRON ISBH + I TOUCH SCREEN-OMRON (1) PANEL COVER - OMRON (1) DISPLAY HOLDER - OMRON (3) CABLE DISPLAY (1) SCREW M4-10 (3) SCREW (1) SCREW-PANEL (1) Emergency Stop Button Label Screw Emergency Stop Cover Cable X Screw Plug (4) Bulb 12V/12W (1) Halogen Lamp Kit 12 V Assembly Plug 3 20 See Page 3-34 Screw M8 x Fan Servomotor OMRON Encoder Cable Motor Power Cable 1 25 See Page 3-44 Pressure Gauge 26 See Page 3-40 Foot Cable Cable X Screw Label Cable 230V 1PH Bushing PG Plug PG End of Cycle Sensor BQ Cable Flexo Bushing PG13, Cable X4 Indexer Label (Main Switch) Cable X3 Valve Connectors Plate ISBH+I Cable X5A Screw Kit (3) Nut M Washer Washer 8 44 See Page 3-34 Nut 45 See Page 3-34 Washer Screw
38 ELECTRICAL (ISBH+I) - I A X A B C X X4 X3 BQ B 53 C BEFORE CLEANING OR SERVICING DISCONNECT POWER SUPPLIES
39 ELECTRICAL (ISBH+I) - I DET PART NUMBER DESCRIPTION QTY Switch ON OFF Cable X4A Cable X3A Plug Fan Cover With Filter Fan assy.* Electrical Box Screw M4x10 (6) Electrical Diagram Label Label Label CAUTION
40 ELECTRICAL II
41 ELECTRICAL II DET PART NUMBER DESCRIPTION QTY Pedal Assembly Pedal (1) Bushing (1) Cable (1) Screw M8x20 (2) Washer M8 (4) Holder Pedal (1) Screw M4x12 (4) Spring Washer M8 (2) Nut M8 (2) Clip (2) Ty-wrap (2) Bushing (1) 3-41
42 ELECTRICAL III
43 ELECTRICAL III DET PART NUMBER DESCRIPTION QTY. 01 Terminal x1 (X1) 1 02 Terminal X0 - Power (X0) 1 03 Terminal X12 - Fan (X12) Servodrive (U1) Extension Block PCL Port RS Bridge GND Filter (Z1) Fuse T2A (F1) Fuse T10A (F2, F3) Contactor (KM1) Power 24V (GS1) Power (GS2) Driver (U2) Battery PLC
44 PNEUMATICS INDEXER J10 J11 J * X
45 PNEUMATICS DET PART NUMBER DESCRIPTION QTY Screw M5x Washer M Regulator Holder Regulator Washer M Nut M Connector Silencer Air Supply Block Assembly Label Kit Clip Ty-wrap Pneumatic Valve Screw Rail Stopper Screw Pressure Gauge Clamp Connector DIN Rail Rail Stopper Connector Speed Controller Connector Cylinder Connector Knife Cylinder Connector Connector Clamp Cylinder Trimmer Cylinder Air Tubing 6x1 BL J0I1 = 1500 mm 1 Air Tubing 4x0,75 BL J1A = J1B = J1A1= J2A = J2B = J3A = J3B = 600 mm 33* Plug Cord Clam Washer M Screw M4x7 1 * Modification ISBH 3-45
46 INDEXER LINEAR GUIDE
47 INDEXER LINEAR GUIDE DET PART NUMBER DESCRIPTION QTY Stud Linear Guide Screw M Cross Lever Screw M Pillow Block Screw M Plastic Joint Stud Assembly
48 INDEXER CLAMPING ASSEMBLY J10A
49 INDEXER CLAMPING ASSEMBLY DET PART NUMBER DESCRIPTION QTY Clamp Rail Clamping Mat Left Clamping Mat Right Screw M Holder Cylinder Screw M Holder Cylinder Shaft Clamp Foot Left Clamping Lever Washer Screw M Spring Bushing Clamp Foot Right Screw M Screw M Material Guide Washer 3, Screw M Pin 2x Cylinder Screw M Connector Screw M Nut M Screw
50 INDEXER ASSEMBLY
51 INDEXER ASSEMBLY DET PART NUMBER DESCRIPTION QTY Indexer Cover Assembly Washer Screw 4, Cable Bushing Label Ground Holder Sscrew Button Washer M Screw M Screw M Washer 5, Clamp Cable Display Holder
52 INDEXER GUIDE ASSEMBLY
53 INDEXER GUIDE ASSEMBLY DET PART NUMBER DESCRIPTION QTY Guide Holder Screw M Guide Screw M Bracket Screw M Guide Holder Stud Guide Screw M Motor Bracket Screw M Motor - Indexer Washer Gear Screw M Washer M Washer Screw M Washer 3, Sensor BQ Screw M Stop Screw M Washer
54 CLAMPING FEED STRAIGHT
55 CLAMPING FEED STRAIGHT DET PART NUMBER DESCRIPTION QTY Support Plate Rack Screw M Gear Cover Screv M Washer M Washer Screw M4x Screw M Nut M Clamp Feet Holder Screw M
56 INDEXER CLAMPING - ANGLE J10A
57 INDEXER CLAMPING - ANGLE DET PART NUMBER DESCRIPTION QTY Clamp Rail Clamping MAT-Left Clamping MAT-Right Screw M3 x Holder Cylinder Screw M4 x Holder Cylinder Shaft Clamp Foot-Left Clamping Lever Washer Screw M4 x Spring Bushing Clamp Foot-Right Screw M5 x Screw M5 x Material Guide Washer 3, Screw M3 x Pin 2x Cylinder Screw M4 x Connector Screw M4 x Nut M Screw
58 INDEXER COVER - ANGLE
59 INDEXER COVER - ANGLE DET PART NUMBER DESCRIPTION QTY Indexer Cover Assy Washer Clamp Cable Holder Washer 5, Screw 4 x Screw 4,8 x Cable Bushing Washer M Screw M4 x Label Ground Label-Interupt Cycle Button Table Support Felt Screw M5 x Spring Washer M Nut M Bushing Snap HV Display Bracket Screw M5 x Switch Unit NO
60 INDEXER GUIDE - ANGLE
61 INDEXER GUIDE - ANGLE DET PART NUMBER DESCRIPTION QTY Guide Screw M5 x Holder Screw M4 x Linear Guide Screw M3 x Bracket Motor - Indexer Screw M3 x Clips-Metal Clamp Washer 5, Nut M Screw M5 x Spring Washer M Screw M5 x Screw M5 x Gear Screw M5 x Sensor Guide Screw M3 x Distance Linear Guide Screw M3 x Holder Stud Stop Screw M3 x Washer
62 CLAMP FEET - ANGLE J12B J12A
63 CLAMP FEET - ANGLE DET PART NUMBER DESCRIPTION QTY Support Plate Stud Cylinder Bracket Holder; Angle Clamp Lever Nut Washer 5, Washer M Screw M4 x Spring Washer M Screw Lock Lever Screw M5 x Rack E-Clip Bushing Stud Screw M4 x Rod End Cylinder Gauge Screw M3 x Sensor Plate Screw M4 x Screw M4 x Brace Screw M4 x Washer 6, Screw M6 x Nut M Clamp Feet Holder Stud Cover Plate Screw M5 x Speed Controller Label- Warning
64 ACCESSORIES * 28* N EE DLE S S IZ E * 2 21 N EE D LE S S IZ E * NE E DLE S S IZ E * * 1/ NPT 1/ * * 24 * * 25 30* * EXTRA PARTS 3-64
65 ACCESSORIES DET PART NUMBER DESCRIPTION QTY. 01* Connector Dia 8 1* Connector Dia Trimmer Knife Looper Gauge Main Shaft Pulley Bracket Needle Bar Shaft Pulley Bracket Needles, Size Oiler Screwdriver Bracket M4 Washer M4 x 5 Screw Wrench Allen Key Wrench Allen Key Wrench Allen Key Wrench 2-1/ Allen Key Wrench Needle Threader Air Tubing Clamp 1 20* Pneumatic Adapter (1/8 / NPT 1/8 ) 1 21 See page 3-53 Connector 22* Connector 23* Connector 24* Connector 25* Connector 26* Handvalve 27* Needle, Size 80 28* Needle, Size 70 29* Main Cam ISBH - Type II. 30* Main Cam ISBH * Extra Parts 3-65
66 ACCESSORIES EXTRA PARTS - THREAD PICK-UP 3-66
67 ACCESSORIES EXTRA PARTS - THREAD PICK-UP DET PART NUMBER DESCRIPTION QTY Cylinder Holder Assembly Screw M Stud Cylinder (1) Support Pick-up Nut M Connector (4) Connector (1) Connector (1) Air Tube /2 Valve (1) Thread Pick-up Pneumatic Kit Speed Valve (1) 3-67
68 ACCESSORIES EXTRA PARTS - THREAD PICK-UP 3-68
69 ACCESSORIES EXTRA PARTS - THREAD PICK-UP DET PART NUMBER DESCRIPTION QTY Eccentric Stud Cylinder Holder Assembly Screw M Cylinder (1) Connector (4) Air Tube Connector (1) Connector (1) Thread Catcher Thread Catcher Guide Washer M Nut M Screw-Flat Head Guide Tension Disc Spring Washer 3, Nut M Nut M /2 Valve (1) Nut M Thread Pick-up Pneumatic Kit Speed Valve (1) 3-69
70 RECOMMENDED SPARE PARTS No. Part Number Parts Description BRG, BALL CAM F. (INA)#LR605NPPU HOOK TRIMMER TRIMMER KNIFE LOOPER*FIRST LOOPER*SECOND RIGHT SHIFTER ARM SPRING LEFT SHIFTER ARM SPRING USA-KNIFE-1/2/13 M USA-KNIFE-5/8/16 MM USA-KNIFE-3/4/19 M DOUBLE GEAR FEED BRAKE PAD SCREW, H.S. SET, CUP, BLK SPRING, COMP. (LEE) TRIMMER ACTUATOR HEX SCREW 3/16-36 x HOOK-TRIMMER JIS FIRST LOOPER HOLDER SECOND LOOPER HOLDER NEEDLE BAR CLAMP NEEDLE BAR CONNECTING LINK MAIN CAM, ISBHMAIN CAM-ISBH SPRING (LEE) #LC-040C DRIVE DISK SWITCH SPRING 3-70
71 INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (1) (2) (1) * * (1) * * (1) (1) (1)
72 INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (2) (4) * 2* (1) (4) (2) (1) (3) (6) * 1* * (2)
73 INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (4) (4) (4) (4) (2) * * * * * * (4) (4) (1) (1) (4) (1) (4) (1) (1) (1) (2) * 1* (1) * (1) 4-3
74 INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (1) (1) (2) (2) (4) (1) (1) (1) (1) (1) (4) (1) (4) * 1* (4) (1) (4) (6) (3) (1) ** 1**
75 INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (1) (1) (1) (1)
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