FEEDMAX W/ SHUTTLE IJ SERIES. Parts Manual

Transcription

1 FEEDMAX W/ SHUTTLE IJ SERIES Parts Manual

2 TABLE OF CONTENTS FEEDMAX SYSTEM FEEDMAX CONVEYOR (FIG. 1)....3 FRAME ASSEMBLY (FIG. 2).. 5 ADJUSTABLE PULLEY ASSEMBLY (FIG. 3)..7 DRIVE ASSEMBLY (FIG. 4)....9 IDLER PULLEY ASSEMBLY (FIG. 5)...11 BELT GUIDE ASSEMBLY (FIG. 6) 13 FEEDMAX FEEDER (FIG. 7)..15 SEPERATOR, SIDE GUIDE, AND TRAILING ARM (FIG. 8).17 FRONT, NIP, IDLER, JACK SHAFT ASSEMBLIES (FIG. 9)...20 MAIN, ELEVATOR, AND CAM SHAFT ASSEMBLIES (FIG. 10)..22 CHASSIS, TENSIONER, AND MOTOR ASSEMBLIES (FIG. 11)...24 SHUTTLE ASSEMBLY (FIG. 12)...26 ELECTRICAL CONVEYOR (FIG. 13).28 FEEDER (FIG. 14) 31 1

3 FEEDMAX W/ SHUTTLE 2

4 FEEDMAX CONVEYOR ASSEMBLY (Fig. 1) ITEM PART NO. QTY. DESCRIPTION 1 SEE FIG.2 1 CONVEYOR FRAME ASSEMBLY 2 SEE FIG. 3 1 ADJUSTABLE PULLEY ASSEMBLY 3 SEE FIG. 4 1 DRIVE ASSEMBLY 4 SEE FIG. 5 1 IDLER PULLEY ASSEMBLY 5 SEE FIG. 6 1 BELT GUIDE ASSEMBLY 6 SEE FIG ELECTRICAL ASSEMBLY, CONVEYOR (NOT SHOWN) END CAP, IDLER END 8 34 SCREW, BUTTON HD, 1/4-20 X 5/ WASHER, FLAT, SAE, 1/4 3

5 FIG. 1 FEEDMAX CONVEYOR (Fig. 2) 4

6 FRAME ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SIDEFRAME, FEEDMAX CONVEYOR LEG, CONVEYOR DRIVE, LEG, CONVEYOR IDLE GUARD, CONVEYOR DRIVE LEG SUPPORT, LH, FEEDER SUPPORT, RH, FEEDER PLATE, FEEDER MTG GUIDE, RH SIDE GUIDE, LH SIDE BLOCK, SENSOR HOSE MTG BAR, STOP BLOCK, CLAMP BLOCK, SIDE GUIDE MTG (LONG) KNOB, MALE, X 3/ NUT, PAPER SLIDE (SHORT) KNOB, ALUM, 5/8 BORE HANDLE, RACHET, ROLL PIN, 5/32 X 3/ BELT, ENDLESS, 1 W X 171 L SPACER, LEG, SCREW, HEX HD, 1/4-20 X 5/ WASHER, # FOOT, ADJ, 5/ CASTOR, 2 DAIM WHEEL CONTROL ENCLOSURE BRACKET, ENCLOSURE MTG HINGE, CONTROL CONSOLE FIG. 2 5

7 FEEDMAX CONVEYOR (Fig. 3) ADJUSTABLE PULLEY ASSEMBLY 6

8 ITEM PART NO. QTY. DESCRIPTION CROSSBAR, GUIDE, SHAFT MTG BAR, ADJ PULLEY MTG. (OUTSIDE) BAR, ADJ PULLEY MTG. (INSIDE) BLOCK, BEARING MTG, 5/ BLOCK, ADJ PULLEY MTG, RH BLOCK, ADJ PULLEY MTG, LH BLOCK, ADJ PULLEY MTG GUIDE, SHAFT SUPPORT BLOCK, SHAFT CLAMP SHAFT, ADJ PULLEY GUIDE SHAFT, IDLER, 1/ PULLEY, IDLER, 2 D X 12 W PLATE, TOP EXTENSION BLOCK, REAR SIDE GUIDE MTG GUIDE, REAR SIDE, RH 90 DEG. (LEFT TO RIGHT) GUIDE, REAR SIDE, LH 90 DEG. (RIGHT TO LEFT) RACK, 11.5 LONG (16D.P DEG. P.A.) KNOB, ALUM, 5/8 BORE RACHET, MALE, X 3/ BEARING, 5/8 X 1-3/8, SEALED W/ S.R COLLAR, SPLIT, 5/ BEARING, 1/2 X 1-/18, SEALED W/ S.R WASHER, NYLON, 1/2 X 1/ PUR GEAR, 20T, 16 D.P., 14.5 DEG P.A BUSHING, SLEEVE, 1/2 X 5/8 X 1/ SHAFT, CRANK, ADJ. PULLEY WASHER, NYLON, 5/18 X 1/16 FIG. 3 7

9 FEEDMAX CONVEYOR (Fig. 4) DRIVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 8

10 BLOCK, BEARING, 5/ MOTOR, 32 RPM PULLEY, DRIVE, 2 D X 12 W SHAFT, STUB IDLER W/ FLATS SHAFT, STUB IDLER PULLEY, TIMING, 24XL037, 5/8 BORE PULLEY, MOTOR, 12XLO STANDOFF, MOTOR BEARING, 5/8 X 1-3/8, SEALED W/ S.R WASHER, NYLON, 5/8 X 1/ COLLAR, SPLIT, 5/ BELT, TIMING, 120XL SHIM, 5/8 X 1 X.006 FIG. 4 9

11 10

12 FEEDMAX CONVEYOR (Fig. 5) IDLER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION BLOCK, BEARING, 5/ PULLEY, IDLER, 3 D X 12 W SHAFT, STUB IDLER BEARING, 5/8 X 1-3/8 SEALED W/ S.R COLLAR, SPLIT, 5/ WASHER, NYLON, 5/8 X 1/16 11

13 FIG. 5 12

14 FEEDMAX CONVEYOR (Fig. 6) BELT GUIDE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SHAFT, BELT GUIDE MTG BELT GUIDE, HANDLE, RATCHET, X 1/ COLLAR, SPLIT, 1/2 13

15 FIG. 6 14

16 FEEDMAX FEEDER ASSEMBLY (Fig. 7) ITEM PART NO. QTY. DESCRIPTION BELT, RED GUM, GROOVED BELT, TIMING, ELEVATOR, GROOVED BELT, TIMING, 90XL BELT, TIMING, 110XL BELT, TIMING, 100XL BELT, TIMING, 160XL037 7 SEE FIG. 8 SEPERATOR ASSY 8 SEE FIG. 9 SHAFT ASSEMBLIES 9 SEE FIG. 10 SHAFT ASSEMBLIES 10 SEE FIG. 11 CHASSIS ASSEMBLIES 11 SEE FIG. 13 ELECTRICAL ASSEMBLY, FEEDER (NOT SHOWN) 15

17 FIG. 7 16

18 FEEDMAX FEEDER (Fig. 8) SEPERATOR ASSEMBLY ITEM PART NO. QTY. DESCRIPTION BLOCK, SEPERATOR, 3 ROLLER CROSS BAR, 1200 IJ SIDE GUIDE, LH, LONG SIDE GUIDE, RH LONG (OPTION) SIDE GUIDE, LH SHORT (OPTION) SIDE GUIDE, RH SHORT (OPTION) GUIDE, FRONT, RH, 90 DEG PLATE, SEPERATOR MOTOR MTG MOTOR, SEPERATOR WHEEL, SEPERATOR, BLOCK, SEPERATOR ADJ BAR, SEPERATOR RELEASE PULLEY, 100MXL025, NO HUB, 3/8 BORE PULLEY, 16MXL025, 3/16 BORE STUD, SEPERATOR ADJUSTING STANDOFF, SEPERATOR MOTOR SHROUD, SEPERATOR SHAFT, SEPERATOR KNOB, 5/16-24 FEMALE SPRING, COMPRESSION PIN, DOWELL, 5/16 X PIN, DOWEL, 3/8 X 1-1/ BELT, SEPERATOR, BELT, TIMING, 115MXL BRACKET, SIDE GUIDE MTG HANDLE, RACHET, SCREW, SKT HD, #10-24 X 5/ WASHER, NYLON, 3/8 X 1/ WASHER, NYLON, 3/8 X 1/ BEARING, SELAED, 3/8 X 7/ WASHER, NYLON, 5/16 X 1/16 17

19 FEEDMAX FEEDER (Fig. 8) SEPERATOR ASSEMBLY ITEM PART NO. QTY. DESCRIPTION BLOCK, TONGUE SUPPORT BLOCK, NIP ROLLER MTG BAR, TONGUE SUPPORT BRACKET, NIP ROLLER SUPPORT SHAFT, NIP ROLLER PLATE, TONGUE SUPPORT WASHER, NYLON, 1/2 X 1/ SNAP RING, 1/ BEARING, SHIELDED, 1/2 X 1-1/ NUT, HEX HEAD, 5/ SET SCREW, CUP, X 3/ SET SCREW, 8-32 X 1/ SCREW, SKT HEAD, 6-32 X 2-1/ SCREW, SKT HD, X 3/ SCREW, FLAT HEAD, 8-32 X 1/ SCREW, FLAT HEAD, 6-32 X 5/ SCREW, SKT HD, 8-32 X 3/ SCREW, SKT HD, X 5/ SCREW, SKT HD, X 3/ LOCKWASHER, # SCREW, BUTTON HD, X 3/ SCREW, BUTTON HD, X 1/ FLAT WASHER, # SET SCREW, FLAT, 8-32 X 1/ SET SCREW, CUP, 6-32 X 3/ SET SCREW, FLAT, 6-32 X 3/ WASHER, FLAT, 5/16 18

20 FIG. 8 19

21 FEEDMAX FEEDER (Fig. 9) SHAFT ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION ASSY, FRONT SHAFT SHAFT, NIP ROLLER (W/SHUTTLE) SHAFT, CAM SHAFT, IDLER PULLEY, TIMING, 36XL PULLEY, TIMING, 24XL PULLEY, TIMING, 20XL ROLLER, IDLER PULLEY, MATE, 3/4 BORE ROLLER, NIP, 3/4 BORE BEARING, 1/2 X 1-1/8, SEALED W/ COLLAR BEARING, 3/8 X 7/ SNAP RING, 3/ ROLLER, FEEDER, 3/4 BORE WASHER, NYLON, 3/8 X 1/ WASHER, NYLON, 1/2 X 1/ WASHER, NYLON, 3/4 X 1/ SCREW, BUTTON HEAD, X 1/2 20

22 FIG. 9 21

23 FEEDMAX FEEDER (Fig. 10) SHAFT ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION SHAFT, MAIN SHAFT, IDLER SHAFT, ELEVATOR ADJ PULLEY, CROWNED PULLEY, DRIVE, 22XL PULEY, IDLE, 24XL PULLEY, TIMING, 22XL037, 1/2 BORE (NO HUB) PULLEY, TIMING, 20XL PULLEY, TIMING, 18XL CAM BEARING, 1/2 X 1-1/8, SEALED W/ COLLAR BEARING, 3/8 X 7/8, SHIELDED SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/ BLOCK, ELEVATOR BELT ADJ HANDLE, RACHET, KNOB, X 3/4, MALE SHAFT, CAM ROLLER, FEEDER 22

24 FIG

25 FEEDMAX FEEDER (Fig. 11) CHASIS ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SIDE FRAME, RH, FEEDMAX SIDE FRAME, LH, FEEDMAX (IJ SERIES) COVER, BOTTOM COVER, REAR COVER, FRONT COVER, ELECTRONICS COVER, TOP PLATE (VIBRATING) BLOCK, CHANNEL, RH BLOCK, CHANNEL, LH BLOCK, CAM SPRING ANCHOR, RH BLOCK, CAM SPRING ANCHOR, LH MOTOR, 90 VDC, 1800 RPM BLOCK, CAM FOLLOWER MTG BEARING, 3/8 X 7/ HANDLE, POCKET PULL PULLEY, TIMING, 16XL037, 3/8 BORE GUIDE, REAR WEDGE, 3-1/4 W GUIDE, REAR WEDGE, EXTENDED (OPTION) GUIDE, REAR WEDGE, 5-1/2 W (OPTION) GUIDE, REAR WEDGE, 1-1/4 W (OPTION) WASHER, PAPER SLIDE NUT, PLATE SLIDE ROLL PIN, 5/32 X 5/ KNOB, #10 SCREW SHAFT, ECCENTRIC,.5 DIAM X 2.00 LONG PULLEY, FLAT IDLER BEARING, 1/2 X 1-1/ SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ SPRING, COMPRESSION 28 4 SCREW, FLAT HEAD, X 1/ SCREW, SKT HEAD, X 3/4 24

26 FEEDMAX FEEDER (Fig. 11) CHASIS ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SHAFT, ROLLER PULLEY, TIMING, 15XL037, 1/2 B WASHER, NYLON, 1/2 X 1/ WASHER, FLAT, # SHIM, 3/8 X 5/8 X STANDOFF, MOTOR SHAFT, 3/8 ECCENTRIC IDLER BLOCK, IDLER SUPPORT BEARING, 3/8 X 5/8 X 5/ SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/32 25

27 FIG

28 FEEDMAX FEEDER (Fig. 12) SHUTTLE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SIDEFRAME, EXTENSION CONVEYOR, RH SIDEFRAME, EXTENSION CONVEYOR, LH BRACKET, EXTENSION CONVEYOR MTG BAR, SUPPORT DECK PLATE BLOCK, BALL RACK SIDE GUIDE, WELDMENT BLOCK, PULLEY, ADJ SHAFT, FRONT SHAFT, GUIDE ADJ, SECONDARY SHAFT, DRIVE SHAFT, SIDE GUIDE ADJ PULLEY, CROWNED BRACKET, CONVEYOR ADJ BLOCK, SIDE GUIDE ADJ COVER, BALL RACK PULLEY, TIMING, 15XL037, 1/4 BORE PULLEY, TIMING, 14XL037, 1/2 BORE PULLEY, TIMING, 24XL037, 1/2 BORE BEARING, ONE-WAY, 1/ BELT, TIMING, 126XL KNOB, ADJ, 1/4 BORE FOOT, SUCTION CUP SHAFT, TENSIONER BELT, TIMING, 330XL BEARING, 1/2 X 1-1/8 SEALED W/ COLLAR BEARING, SEALED, 1/4 X 5/ BUSHING, 1/4 X 3/8 X 5/ BALL, CHROME, COVER, SHUTTLE BAR, COVER MTG. 27

29 FEEDMAX FEEDER (Fig. 12) SHUTTLE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION COVER, BELT BEARING, 1/2 X 7/ WASHER, NYLON, 1/2 X 1/ SNAP RING, 1/ COVER, BALL RACK, FRONT DOWEL PIN, 1/4 X 5/ GUIDE, ENTRANCE STEEL SLEEVE, OIL SEAL, 1/ PIN, STUD, 5/16-24 X 1-1/ BELT, ENDLESS, 1 X BRACKET, CLAMP BRUSH BRUSH BLOCK, BRUSH MTG. 28

30 FIG. 12 ELECTRICAL - FEEDMAX CONVEYOR (Fig. 13) 29

31 ITEM PART NO. QTY. DESCRIPTION CONVEYOR CONTROL BOX ASSY ENCLOSURE, ELCTRICAL CONTROL COVER, CONTROL ENCLOSURE HOLDER, FUSE W/ FUSE, 3 AMP, 250V, 5X20MM RECEPTICAL, POWER CORD RECEPTICAL, SQ FL, AMP, 17-9 FEMALE RECEPTICAL, SQ FL, AMP, 11-4 FEMALE RECEPTICAL, SQ FL, AMP, 17-3 FEMALE MOTOR CONTROLLER, 90V DC W/ SPEED POT FINISHING, PLUG, 3/4 HOLE, BLACK PLASTIC TRANSFORMER TERMINAL STRIP, 12 POSITION I/O BOARD, FEEDMAX CONTROL CONSOLE ASSY ENCLOSURE, CONTROL CONSOLE KNOB, SPEED POT RECEPTICAL, SQ FL, AMP, 11-4 FEMALE POWER SWITCH, RED ROCKER (LARGE) ROCKER SWITCH, RED (SMALL) PLUG, AMP, MALE POT KIT, 5K SPEED POT, 1 MG CIRCUIT BREAKER, 5 AMP FEEDMAX INTERRUPT ASSY ENCLOSURE, REMOTE E-STOP COVER, REMOTE E-STOP ENCLOSURE PLUG, AMP, 11-4 MALE W/ BACKSHELL, PLASTIC, SIZE MAGNET PUSH BUTTON, BLACK, INTERUPT in ANTI-SKID TAPE BLACK (NOT SHOWN) 30

32 ELECTRICAL - FEEDMAX CONVEYOR (Fig. 13) ITEM PART NO. QTY. DESCRIPTION BYPASS PLUG ASSY CONVEYOR AN7 ASSY CONNECTOR, 1/2 NPT, MALE NOZZLE, SENSOR MTG ft HOSE SEGMENTS, 1/ SENSOR, BANNER AN PLUG, AMP, 11-4 MALE BACKSHELL, PLASTIC, SIZE CONVEYOR CONTROL CABLE ASSY PLUG, AMP, 17-9 MALE W/ BACKSHELL, PLASTIC, SIZE RECEPTICAL, SQ FL, AMP, FEMALE ft CABLE, 18/3 ALPHA 1898C, RED (NOT SHOWN) ft CABLE, 12 CONDUCTOR, 18GA (NOT SHOWN) SECONDARY FEEDER CABLE ASSY RECEPTICAL, SQ FL, AMP, MALE PLUG, AMP, FEMALE BACKSHELL, PLASTIC, SIZE ft CABLE, 12 CONDUCTOR, 18GA (NOT SHOWN) FEEDMAX POWER CABLE PLUG, HUBBEL, 3PIN, 115V PLUG, 2 POLE, 3 WIRE, 15A, 125V (NOT SHOWN) ft CABLE, 16/3, SJOOW BLACK FEEDMAX FEEDER CABLE POWER POWER CORD, 90 DEG ANGLED PLUG, AMP, 17-3 MALE W/ BACKSHELL, PLASTIC, SIZE FEEDMAX FEEDER CONTROL BOX ENCLOSURE, CONTROL COVER, ENCLOSURE 31

33 ELECTRICAL - FEEDMAX CONVEYOR (Fig. 13) ITEM PART NO. QTY. DESCRIPTION RECEPTICAL, SQ FL, FEMALE RECEPTICAL, SQ FL, 9 - POS FEMALE MOTOR CONTROLLER, 90V DC TERMINAL STRIP, 12 CONN SOCKET, RELAY RELAY, TIME DELAY, 24 VAC RECEPTICAL, HUBBEL, 3 PIN, 115V STRAIN RELIEF, 1/ LOCKNUT, 1/2 32

34 FIG

35 ELECTRICAL - FEEDMAX FEEDER (Fig. 14) ITEM PART NO. QTY. DESCRIPTION RECEPTICAL, POWER CORD RECEPTICAL, SQ FL, AMP, 11-4 FEMALE RECEPTICAL, SQ FL, AMP, FEMALE ASSY, MAIN CABLE PLUG, AMP, MALE (TO FEEDER) PLUG, AMP, 17-16, FEMALE (TO CONV LEG, ITEM # 38 IN FIG. 13) WIRE, 12 CONDUCTOR, 18GA CABLE, 22/3 C BACKSHELL, PLASTIC, SIZE ASSY, DRY CONTACT CABLE PLUG, AMP, 11-4 MALE (TO FEEDER) BACKSHELL, PLASTIC, SIZE CABLE, 22/3 C ASSY, PLUG, BY-PASS POWER CORD, 90 DEG ANGLED 34

36 FIG