CHAPTER 10 : STERLING STAR PLUS

Transcription

1 CHAPTER 10 : STERLING STAR PLUS Sterling Star range is a transportable rear wheel drive, three or four wheel electric powered Scoota with pneumatic tyres, rake adjustable tiller, upholstered seat with folding back and flip up armrests, shopping basket, horn, battery gauge, and security lock with key. Note: - Section and Illustration item numbers shown are for reference purposes only and should not be used when ordering replacement parts. Always quote the correct serial number and part number. ( see Section Illustration 1 and 2 for Serial Plate Location ) Sunrise Mobility is ISO 9001 certified, which ensures quality at all stages of the development and production of this Scoota. This product is manufactured to comply with the requirements of EEC directives 89/336/EEC. FOR MACHINES WITH THE SERIAL NUMBERS COMMENCING FROM : TITLE Contents PAGES CONTENTS WHEEL CHASSIS - FRONT to WHEEL CHASSIS - FRONT to REAR CHASSIS to BODY ASSEMBLY to TILLER - BASKET to SEAT AND FRAME ASSEMBLY to LOOM AND BATTERIES to IMPORTANT IT IS POTENTIALLY HAZARDOUS TO FIT OR USE ANY PARTS OTHER THAN GENUINE SUNRISE MEDICAL PARTS. THE COMPANY DISCLAIMS ALL LIABILITY FOR THE CONSEQUENCES OF SUCH USE, WHICH IN ADDITION VOIDS THE MACHINE WARRANTY. THIS SCOOTA IS FOR THE CARRIAGE OF ONE PERSON AND MUST NOT BE USED FOR ANY OTHER PURPOSE. MODEL : STAR PLUS DATE : JULY 2000 *SUPPLIED ONLY AS AN ASSEMBLY PUBLICATION NO. 135 PAGE : 10.1

2 FRONT 3 - WHEEL CHASSIS This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

3 FRONT 3 - WHEEL CHASSIS ITEM PART No. DESCRIPTION QTY SERIAL No No. FRONT 3 - WHEEL CHASSIS CHASSIS 1 2 BUMPER 1 3 TIE BAR BALL BEARING SPACER STEERING BRACKET WASHER M16 X 30 X 2MM FLAT ZP NUT M16 BINX THICK ZP DE-DOCK LEVER COVER, DE-DOCK LEVER PIN ROLL 4MM DIA X 40MM ST. ST RELEASE SPRING LEVER BAR SPRING RELEASE ST. ST FORK WELD ASSEMBLY TYRE INNER TUBE ALLOY SPLIT WHEEL OUTER ALLOY SPLIT WHEEL INNER SCREW 5 20 SCREW BEARING TUBE SPACER FRONT WHEEL AXLE SCREW - M8 X 15MM HEXAGON HD GRADE 8.8 ZP WASHER M8 STRAIGHT TAB ZP CAP 4 27 WASHER 8 28 NUT 8 29NI MAIN LOOM 1 30NI CABLE TIE 3-1/2 1 31NI CABLE TIE 12 5 ASSEMBLIES FRONT CHASSIS ASSEMBLY FRONT FORK AND WHEEL ASSEMBLY WHEEL ASSEMBLY 1 FRONT BUMPER KIT 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :

4 FRONT 4 - WHEEL CHASSIS This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

5 FRONT 4 - WHEEL CHASSIS ITEM PART No. DESCRIPTION QTY SERIAL No No. FRONT 4 - WHEEL CHASSIS CHASSIS 1 2 FRONT BUMPER PLUG 7/ STEERING COLUMN ASSEMBLY BALL BEARING SHIM AR SHIM AR CIRCLIP D1400/0200 EXT DE-DOCK LEVER COVER, DE-DOCK LEVER PIN ROLL 4MM DIA X 40MM ST. ST RELEASE SPRING LEVER BAR SPRING RELEASE ST. ST BODY SUPPORT BRACKET SCREW NO 10 X 3/4 POZI PAN HD 2 15 BOLT BALL JOINT UNIT NUT M8 NYLOCK THICK STEERING SWIVEL KING PIN ROLL PIN M3 X 30MM FRONT STUB AXLE ASSEMBLY TYRE INNER TUBE ALLOY SPLIT WHEEL OUTER ALLOY SPLIT WHEEL INNER SCREW BEARING WASHER M12 X 38MM X 1,6MM ZP NUT M12 NYLOCK 2 29 PLASTIC CAP 2 30 FOAM END CAP 2 ASSEMBLIES FRONT CHASSIS ASSEMBLY WHEEL ASSEMBLY 1 BUMPER KIT 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :

6 REAR CHASSIS This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

7 ITEM PART No. DESCRIPTION QTY SERIAL No No. REAR CHASSIS REAR CHASSIS SEAT POST ASSEMBLY BRIDGE TUBE ASSEMBLY BOLT M8 X 70MM (45MM PLAIN) HEXAGON HD GRADE 8.8 ZP PIVOT SPACER WASHER M12.5 X 19 X 3MM WASHER M8 X 16,5 X 1,5 FLAT ZP NUT M8 NYLOC ZP SEAT STEM (DETACHABLE) BOLT M8 X 85MM (63MM PLAIN) HEXAGON HD GRADE 8.8 ZP SEAT STEM LOC TUBE LOWER SUSPENSION SPACER UPPER SUSPENSION SPACER BOLT M8 X 45MM (20MM PLAIN) HEXAGON HD GRADE 8.8 ZP SUPPORT LEVER ASSY BOLT M6 X 12MM SHOULDERED KNURLED SOCKET HD SHIM NYLON 1 19 PLASTIC CAP SPRING WHEEL 2 DIA BOLT M8 X 50MM (18MM PLAIN) GRADE 8.8 ZP NUT M8 LOCK ZP TOP HAT BOLT M8 X 40MM (17MM PLAIN) HEXAGON HD GRADE 8.8 ZP DRIVE MOTOR BRUSH UNIT BRAKE UNIT NUT M12 BINX ZP VELCRO HOOK 20MM X 25MM KEY 6MM SQ X 25MM LG SPACER BUSH TYRE INNER TUBE ALLOY SPLIT WHEEL OUTER ALLOY SPLIT WHEEL INNER SCREW WASHER 2 40 WASHER LOCK 2 41 BOLT HEX HD SCREW NO 8 X 3/8 FLANGED POZI PAN HD BLK SUSPENSION ASSEMBLY BOLT M8 X 40MM (17MM PLAIN) HEX HD GRADE 8.8 ZP 'P' CLIP VELCRO STRIP - 1mt ROD KNOB NUT M6 LOCK ZP WASHER M6 FLAT ZP SPLIT PIN 1/16" FREEWHEEL LEVER M SCREW M5 X 16 POZI PAN HD NUT M5 NYLOC THICK ZP REAR BUMPER FOAM GRIP 1-1/2 X 0.705" X 0.187" 2 ASSEMBLIES SEAT STEM ASSEMBLY REAR CHASSIS ASSEMBLY A.S.I. TRANSAXLE ASSEMBLY WHEEL ASSEMBLY SUSPENSION KIT FREEWHEEL KIT REAR BUMPER KIT 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :

8 BODY ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

9 BODY ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No No. BODY ASSEMBLY FRONT BODY PANEL WHEEL - DAMASK RED FRONT BODY PANEL WHEEL - TEAL BLUE FRONT BODY PANEL WHEEL - SILVER 1 1A FRONT BODY PANEL WHEEL - DAMASK RED FRONT BODY PANEL WHEEL - TEAL BLUE FRONT BODY PANEL WHEEL - SILVER MAT FOOTBOARD WHEEL 1 2A MAT FOOTBOARD WHEEL SCREW BATTREY STRAPS REAR BODY PANEL - DAMASK RED REAR BODY PANEL - TEAL BLUE REAR BODY PANEL - SILVER BOOT LID - DAMASK RED BOOT LID - TEAL BLUE BOOT LID - SILVER VELCRO HOOK VELCRO LOOP O RING TILLER PANEL C/W L&I - DAMASK RED TILLER PANEL C/W L&I - TEAL BLUE TILLER PANEL C/W L&I - SILVER LIGHT BRACKET SCREW M6 X 12MM HEXAGON HD NUT M6 NYLOC THIN WASHER M6 PLAIN ZP SCREW M6 X 20MM HEXAGON HD KNOB MOULDED VELCRO HOOK 20MM X 25MM VELWASHER TILLER PANEL BACK COVER SCREW NO 8 X 5/8 POZI PAN HD SELF-TAPPING BLK SCREW NO 8 X 3/8 POZI FLANGE HD DIP MOULDING - STEERING - 4 WHEEL DIP MOULDING - STEERING - 3 WHEEL FRONT INDICATORS REAR LIGHTS REAR INDICATORS 2 26 BULB LOOM - LIGHTS AND INDICATORS - REAR 1 28 KICK MATS 2 ASSEMBLIES FRONT BODY PANEL ASSEMBLY WHEEL - DAMASK RED FRONT BODY PANEL ASSEMBLY WHEEL - TEAL BLUE FRONT BODY PANEL ASSEMBLY WHEEL - SILVER FRONT BODY PANEL ASSEMBLY WHEEL - DAMASK RED FRONT BODY PANEL ASSEMBLY WHEEL - TEAL BLUE FRONT BODY PANEL ASSEMBLY WHEEL - SILVER REAR BODY PANEL ASSEMBLY WHEEL - DAMASK RED REAR BODY PANEL ASSEMBLY WHEEL - TEAL BLUE REAR BODY PANEL ASSEMBLY WHEEL - SILVER REAR BODY PANEL ASSEMBLY C/W L&I WHEEL - DAMASK RED REAR BODY PANEL ASSEMBLY C/W L&I WHEEL - TEAL BLUE REAR BODY PANEL ASSEMBLY C/W L&I WHEEL - SILVER TILLER COVER ASSEMBLY - DAMASK RED TILLER COVER ASSEMBLY - TEAL BLUE TILLER COVER ASSEMBLY - SILVER TILLER COVER ASSEMBLY C/W L&I - DAMASK RED TILLER COVER ASSEMBLY C/W L&I - TEAL BLUE TILLER COVER ASSEMBLY C/W L&I - SILVER BOOT LID PANEL ASSEMBLY - DAMASK RED BOOT LID PANEL ASSEMBLY - TEAL BLUE BOOT LID PANEL ASSEMBLY - SILVER BOOT LID PANEL ASSEMBLY C/W L&I - DAMASK RED BOOT LID PANEL ASSEMBLY C/W L&I - TEAL BLUE BOOT LID PANEL ASSEMBLY C/W L&I - SILVER FRONT BUMPER KIT - 3 WHEEL FRONT BUMPER KIT - 4 WHEEL REAR BUMPER KIT 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :

10 TILLER - BASKET This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

11 ITEM PART No. DESCRIPTION QTY SERIAL No No. TILLER ASSEMBLY TILLER - BASKET TILLER TUBE - 3 WHEEL TILLER TUBE - 4 WHEEL FOAM GRIP END PLUG TILLER ADJUST MECHANISM TILLER ADJUSTMENT LEVER CAP VINYL CLIP SCREW M8 X 20MM FLANGED HEXAGON HD ZP WASHER M8 X 16,5MM FLAT NUT M8 NYLOC THIN ZP BOLT M8 X 45MM (20MM PLAIN) HEXAGON HD GRADE 8.8 ZP NUT M8 NYLOC THICK ZP TILLER CASTING SCREW NO 8 X 3/8 FLANGED POZI PAN HD BLK VELCRO LOOP 20MM X 25MM BASKET VELCRO HOOK 25MM SQ WING MIRROR ASSEMBLY 1 ASSEMBLIES TILLER ASSEMBLY W/OUT L&I - 3 WHEEL TILLER ASSEMBLY W/OUT L&I - 4 WHEEL TILLER ASSEMBLY WITH L&I - 3 WHEEL TILLER ASSEMBLY WITH L&I - 4 WHEEL BASKET C/W VELCRO 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :

12 SEAT AND FRAME ASSEMBLY This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

13 SEAT AND FRAME ASSEMBLY ITEM PART No. DESCRIPTION QTY SERIAL No No. SEAT AND FRAME ASSEMBLY SEAT PLATE SEAT CASTING SEAT BUSH ASSY PLUNGER PLUNGER SPRING PULL ROD LEVER PIN SCREW M NUT M NUT M6 LOCK ZP NUT M6 PLAIN SCREW M6 X 20MM HEXAGON HD WASHER 1/4 X 7/8 X 17SWG FLAT HANDWHEEL SEAT BASE SEAT BACK SEAT HINGE LOWER - RH SEAT HINGE LOWER - LH SEAT HINGE UPPER - RH SEAT HINGE UPPER - LH BOLT M8 X 20MM HEXAGON HD GRADE 8.8 ZP SHIM WASHER M8 X 19MM X 0,25MM NYLON WASHER M8 X 16,5MM FLAT ZP NUT M8 NYLOCK THICK ZP SCREW M8 X 30MM HEXAGON HD NUT M8 LOCK ZP NUT M8 BINX ZP SEAT ARM SEAT ARM PRESSING SCREW M6 X 15MM HEXAGON HD SCREW M6 X 35MM SOCKET BUTTON HD BLACK SEAT ARM SIDE TUBE BOLT M8 X 50MM HEXAGON HD GRADE 8.8 ZP WASHER NYLON M CLIP WALKING STICK 1 ASSEMBLIES SEAT ASSEMBLY SEAT PLATE ASSEMBLY SEAT CASTING AND PLUNGER ASSEMBLY SLIDING RAIL - LOCKING SLIDING RAIL - FREE SPARES KIT - SEAT CASTING AND PLUNGER SEAT ARM ASSEMBLY RH SEAT ARM ASSEMBLY LH TEMPRESS L/W SLIDING SEAT TEMPRESS CUSHION SEAT SHELL AND VELCRO SEAT SHELL 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :

14 LOOM AND BATTERIES This Illustration and accompanying text set out in this Document is the Property of SUNRISE MEDICAL LTD. and must not be copied or used for manufacturing, tendering or any other purpose without their permission. PAGE : DATE : JULY 2000 PUBLICATION NO. 135 MODEL : STAR PLUS

15 ITEM PART No. DESCRIPTION QTY SERIAL No No. LOOM AND BATTERIES LOOM AND BATTERIES CONTROL BOX - LIGHTS ONLY 1 1A CONTROL BOX - LIGHTS AND INDICATORS VELCRO LOOP 20MM X 100MM MAIN LOOM - LIGHTS AND INDICATORS CABLE TIE CABLE TIE 3-1/ FUSE HOLDER AUTOMOTIVE FUSE 10A AUTOMOTIVE G BATTERY 40A BATTERY TERMINAL SHROUD FUSE HOLDER AUTOMOTIVE FUSE 80A AUTOMOTIVE BATTERY CARRY - 40A BATTERY BATTERY CHARGER CHARGER TRAY VELCRO HOOK SCREW NO 6 X 3/8 PAN HD B POINT STRAP, BATTERY CHARGER SCREW NO 6 X 1/2 PAN HD WASHER M3,5 X 15MM X 18SWG FLAT BLK HEADLAMP C/W BULB HEADLAMP BULB LENS, BLUE LENS, AMBER BULB, 28V SWITCH BODY SWITCH HORN BUTTON ASSEMBLY - STD 1 31A HORN BUTTON ASSEMBLY - L&I HORN ASSEMBLY BARGRAPH ASSEMBLY - STD 1 33A BARGRAPH ASSEMBLY - L&I THROTTLE POT KEYSWITCH ASSEMBLY KEY PRESET SPEED POT - STD 1 37A PRESET SPEED POT - L& BODY, PRESET SPEED KNOB - STD 1 38A BODY, PRESET SPEED KNOB - L& POINTER, PRESET SPEED KNOB CAP, PRESET SPEED KNOB - STD 1 40A CAP, PRESET SPEED KNOB - L& PROGRAMMING SOCKET ASSEMBLY ACTUATOR HANDLE - STD 1 42A ACTUATOR HANDLE - L& MAINS CHARGING LEAD REMOTE CHARGING LOOM INDICATOR SWITCH ASSEMBLY CHARGING SOCKET ASSEMBLY LIGHTS AND INDICATORS LOOM CRUCIFIX 1 ASSEMBLIES CHARGER TRAY ASSEMBLY ON BOARD CHARGER KIT - UK 1 MODEL : STAR PLUS DATE : JULY 2000 PUBLICATION NO. 135 PAGE :