AS300/500 PRESSURE SEALER. Service Manual SECTION 4. Exploded Views (Mechanical) Page 4-1 ISSUE

Transcription

1 SECTION 4 Exploded Views (Mechanical) Page 4 - MAR 00

2 SECTION 4. - COVERS SIDE COVER DRIVES B793W SIDE COVER CONTROL B79W 3 OUTPUT COVER ASSEMBLY B703W 4 ELECTRONICS COVER B794C 5 EXIT CLAM COVER B700W 6 OUTPUT TRAY B706W 7 CLAM KEEP SHAFT C9065A 8 CLAM SHELL PIVOT SHAFT C9059A 9 SPRING PLATE B0064A Page 4-5 JUL 004

3 SECTION 4. - COVERS 0 ANTI STATIC BRUSH B007A EMERGENCY STOP LABEL G354A CONTROL PANEL OVERLAY G3339A 3 INFEED GUIDE SHIM G606A 4 SPACER PLATE B880C 5 /4 TURN RETAINER E038A 6 'T' BEARING HOUSING D040A 7 SPRING, FINE PRESSURE G37A 8 SENSOR MOUNT D039A 9 RATING PLATE N/A 0 FCC LABEL G307A FUSE LABEL G3345A FORM FEED LABEL G39A 3 DRUM PAD (SIDE COVER) E035A* SEE BELOW 4 DRUM PAD (SIDE COVER) E035A* SEE BELOW 5 DRUM PAD (CLAM COVER) E035A* SEE BELOW 6 AS500 NAMEPLATE G3347A 6a AS300 NAMEPLATE G3349A mm 'E' CLIP E5073A A/R 3 M3 x 6mm TAPTITE SCREW E707A A/R 3 M4 x 8mm TAPTITE SCREW E70A A/R 33 M4 WASHER E40A A/R 34 M4 FULL NUT E350A A/R 35 8mm WAVY WASHER E4033A A/R 36 M4 EXTERNAL FAN TAIL WASHER E4036A A/R * Cut item 3 to template B799A Cut item 4 to template B7300A Cut item 5 to template B798A Page JUL 004

4 SECTION 4. - INFEED TRAY CARRIER R66W INFEED TRAY B905W 3 SIDE GUIDE LH R666W 4 SIDE GUIDE RH R665W 5 INFEED BRIDGE B907W 6 SPACER PLATE B6796C 7 SEPARATOR BAR C4404A 8 SHAFT PIVOT STUB C3604A 9 INFEED SHAFT C83A 0 INFEED SHAFT IDLER C9057A SEPARATOR BRIDGE C740A 'T' BEARING HOUSING D040A 4 Page JUN 004

5 SECTION 4. - INFEED 3 SPRING BRACKET, LH R663A 4 5T CLUTCH GEAR F405A 5 PLATFORM SPRING G078A 6 SPRING BRACKET, RH R664A 7 SPRING, LIGHT PRESSURE (GREEN) GA 8 SPRING PLATE B0064A 9 CLUTCH PIN G0079A 0 SEPARATOR ASSY. A705A INFEED GUIDE SHIM G606A SENSOR MOUNT D039A 3 CLUTCH, WIRED, JST WIRING BRIDGE B756A 5 SPRING, INTER. PRESSURE (YELLOW) G6A 6 TRAY SHAFT C9586A 7 TRAY PIVOT P367A 8 UNDERCOVER B906A mm 'E' CLIP E5073A A/R 3 M4 x 0 CAP HEAD SCREW E507A A/R 3 M4 x 8 TAPTITE SCREW E70A A/R 33 M4 WASHER E40A A/R 34 M4 NYLOC NUT E3505A A/R 35 PIN E5074A A/R 36 M4 FULLNUT E350A A/R 37 M4 x 30 PAN HEAD SCREW E577A A/R 38 M4 x 6 CSK HEAD SCREW E664A A/R 39 M5 x 5 GRUB SCREW E589A A/R 40 7mm 'E' CLIP E5003A A/R 4 M4 x 6 GRUB SCREW E505A A/R 4 RESTRICTOR RING C350C 43 RESTRICTOR SPRING G06A Shown below are assemblies comprising the item numbers indicated : Assembly Description Item Nos A706A Separator Bridge Assy 7, 8,, 0,, 3, 34, 36, 37, 38, 39 A708A Infeed Tray Assy,, 3, 4, 6, 5, 8,, 6, 7, 8, 33, 34, 38, 40 Page JUN 004

6 SECTION FOLD PLATE FOLD PLATE No. (SHORT) B7A FOLD PLATE No. (LONG) B70A 3 FOLD PLATE BACKSTOP B80C 4 MAIN CLAM ASSEMBLY B70W 5 CLAMP PLATE B875C 6 SHAFT, CLAM SHELL PIVOT C9059A 7 SENSOR POST C478A 8 FORM SCALE No. FOLD PLATE G3344A 9 SHORT FOLD SCALE RH G335A 0 LONG FOLD SCALE LH G37A LONG FOLD SCALE RH G3350A Page 4-6 APR 003

7 SECTION FOLD PLATE M5 HAND WHEEL E0330A 3 GUIDE TAPE G674A 4 HAZARD LABEL G39A 5 CAUTION LABEL G393A 6 DRUM PAD (SELF-ADHESIVE) E035A* SEE BELOW 8 M4 x 8 TAPTITE SCREW E70A 9 9.5mm 'E' CLIP E5073A 0 WAVED WASHER, 8.89mm E4033A * Cut item 6 to template B797A The following Spares Assemblies comprise the item numbers shown: Spares Fold Plate Short A084A, 4, 5, 8, 9, Spares Fold Plate Long A085A, 4, 5, 0,, Page FEB 006

8 SECTION FOLD PLATE / FOLD ROLLERS FOLD PLATE No., INNER B704C FOLD PLATE BACKSTOP B80C 3 FOLD PLATE No., OUTER B703C 4 FOLD ROLLER C83A 3 5 T FOLD GEAR F406A 3 6 SPRING, HEAVY PRESSURE G7A 4 7 N/A 8 M5 HAND WHEEL E0330A 9 /4 TURN WING FASTENER E037A 0 FLANGE BEARING E0A SHORT FOLD SCALE G38A Page 4-8 APR 003

9 SECTION FOLD PLATE / FOLD ROLLERS 'T' BEARING HOUSING D040A 6 3 SPRING PLUNGER E03A 4 CLAMP PLATE B875C 5 NO FOLD PIVOT ARM LH B774C 6 NO FOLD PIVOT ARM RH B775C 7 NO FOLD GUIDE C7337A 8 8mm BRAKE SHIM G608A mm 'E' CLIP E5073A A/R 6 CLIP ON RECEPTACLE E039A 7 3mm DRIVE PIN E5098A A/R 8 M.5 x 0 TAPTITE SCREW E75A A/R 9 8mm GROOVELESS CIRCLIP E507A A/R Page MAR 006

10 SECTION CHASSIS / SEAL ROLLERS SIDE PLATE DRIVES B839C SIDE PLATE CONTROL B838C 3 PRESSURE SIDE PLATE CONTROL B836C 4 PRESSURE SIDE PLATE DRIVES B837C 5 ELECTRONICS CHASSIS B83A 6 SENSOR BRACKET ASSY B436A 7 PRESSURE ARM B4300C 8 SOLENOID BRACKET B8305A Page FEB 006

11 ITEM NO. SECTION CHASSIS / SEAL ROLLERS D ESCRIPTION PART NO. 9 SOLENOID LINK 0 ELECTRONICS BRACKET TIE BAR DRIVE IDLER SHAFT 3 SEAL ROLLER 4 PRESSURE TIE BAR 5 DIVERT PIVOT SHAFT 6 IDLER POST 7 PRESSURE BLOCK 8 PRESSURE ADJUSTOR 9 PRESSURE POST 0 PRESSURE PIVOT NUT PRESSURE PIVOT POST DIVERT EXTRUSIO N 3 SEAL ROLLER (GROOVED ) 4 PULLEY HUB 5 IDLER SUPPORT PLATE 6 PULLEY 4T 7 PULLEY 6T 8 BELT 80-S3M-40PU 9 BRAKE SHIM QUANTITY B8A B86A C9063A 3 C9058A C5973A C9089A C906A P05A C344R C343R C464A C858A C857A C738A C9587A P74A R45A F397A F398A F535A G608A 30 T REDUCTION GEAR F4A 3 SEAL RING GEAR 3 SNAP RING BEARING 33 FLANGED BEARING mm 34 ' T' BEARING HOUSIN G 35 ANTI VIBRATION MOUNT (HARD) 36 ANTI VIBRATION MOUNT (SOFT) 37 BEARING 8mm 38 DISC SPRING 39 SOLENOID SPRING 40 CLUTCH SPRING F409A 3 E093A 6 E087A D040A E036A E0339A E4A 3 E0338A 4 G87A G0079A 4 MOTOR (30v) R 4A MOTOR (5v) B MOTOR BRUSH EMD 50 (SPARE ONLY) SOLENOID MAINS SWITCH (30v) O R 43A MAINS SWITCH (5v) EMERGENCY STOP BUTTO N EMERGENCY STOP SWITC H Page 4-6 MAY 009

12 SECTION CHASSIS / SEAL ROLLERS 46 BEARING SPACER B753A 47 SENSOR DISC HUB ASSY B435A 48 WARNING LABEL G394A 49 FUSE WARNING LABEL G396A 50 KEY C0038A 5 FOOT SPIGOT G4-049-A 4 5 RUBBER FOOT C8078A 4 53 HOLDER SPRING G054A 54 ANTI DRUM PAD E035A 0. SQ. M 55 ANTI ROTATION WASHER E4047A 56 PCB COVER B8435A 57 MICROSWITCH BRACKET B86A 58 SPACER FLANGE P65A 60 M3 x 0 CSK SCREW E50A A/R 6 M3 x 6 POZI PAN SCREW E707A A/R 6 M4 x 0 GRUB SCREW E674A A/R 63 M4 x 0 SKT CAP HD SCREW E507A A/R 64 M4 x 8 TAPTITE SCREW E70A A/R 65 M4 x SKT CAP HD SCREW E575A A/R 66 M4 x POZI PAN TAPTITE SCREW E730A A/R 67 M6 x 8 GRUB SCREW E648A A/R 68 M6 x SKT CAP HD SCREW E533A A/R 69 M8 x SKT CAP HD SCREW E698A A/R 70 M3 WASHER E4009A A/R 7 M6 WASHER E406A A/R 7 M8 WASHER E4039A A/R 73 M0 WASHER E4030A A/R 74 M0 / NUT E3545A A/R mm 'E' CLIP E5073A A/R 76 mm 'E' CLIP E509A A/R 77.5 x 4 DOWEL PIN E5078A A/R 78 M5 x 0 SKT CAP HD SCREW E53A A/R 79 M4 FULL NUT E350A A/R 80 mm WAVY WASHER E405A A/R 8.5mm WAVY WASHER E4033A A/R 8 M6 x 45 SKT CAP HD SCREW E803A A/R 83 M5 x CSK SKT HD SCREW E536A A/R 84 M4 x 35 POZI PAN HD SCREW E70A A/R Page 4-6 Nov 0

13 SECTION CHASSIS / SEAL ROLLERS 85 SPACER, GUIDE VANE B3605A 4 86 GUIDE VANE R667A 7 87 SHAFT, GUIDE VANE G9588A 88 SPRING, FOLD ROLLER G06A 89 M4 x GRUB SCREW E643A Shown below are assemblies comprising the item numbers indicated : Assembly Description Item Nos. A568A Seal Roller Assembly 3, 3, 3 A709A Grooved Roller Assembly 3, 3, 3 A569A Seal Roller Arm Assembly 7, 3, 3, 3, 46 A63A Compound Sprocket Assembly 6, 6, 37 Page 4-3 FEB 006

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