Parts Manual BM BM 2000S-2. Doc no: T07071

Transcription

1 BM BM 2000S-2 Parts Manual Morgana Systems Limited United Kingdom Telephone: ( ) Facsimile: ( ) Doc no: T07071

2 Booklet Maker BM and BM 2000S-2 PARTS CATALOG INDEX LOCATION OF UNITS BOOKLET MAKER ACCESSORIES BOOKLET MAKER EXTERIOR BOOKLET MAKER EXTERIOR LEFT SIDE RIGHT SIDE RIGHT SIDE LOWER STAPLED SET TRANSPORT AREA POWER SUPPLY AND CLINCHER DRIVE POWER SUPPLY AND CLINCHER DRIVE IDLER ARM IDLER ARM INFEED AREA ABOVE UPPER VIEW This catalog gives the numbers and names of parts in the machine CONTENTS 12. CLINCHERS CLINCHERS STAPLED SET TRANSPORT MOTOR FOLD ROLLERS FOLD PRESSURE LOWER PAPER PATH LOWER PAPER PATH PRE-FOLD TRANSPORT BELTS FOLD STOP FOLD KNIFE MOTOR FOLD STOP AREA INFEED AREA INFEED MODULE BACK JOGGER FINGER BACK JOGGER MOTOR INFEED MOTOR BELT STACKER EXTERIOR This manual applies to the BM 2000/ 2000s both in left and right version. Within this document, all references to right version also apply to the left version unless specially mentioned. The difference is basically that the two models are mirrored. All pictures within this manual are of the right version. Due to the mirroring, typical Front and Rear designations which normally is viewed from the operator location has been replaced by Left and Right. Left and Right is viewed from the paper direction. Clarification: Left = Rear for right version & Front for left version Right = Front for right & Rear for left

3 LOCATION OF UNITS 2. BOOKLET MAKER EXTERIOR 1 3. BOOKLET MAKER EXTERIOR 2 4. LEFT SIDE See Page 14 See Page 16 See Page RIGHT SIDE 6. LOWER STAPLED SET TRANSPORT AREA 7. POWER SUPPLY AND CLINCHER DRIVE See Page 20 See Page 22 See Page 24 3

4 LOCATION OF UNITS 8. STAPLER/JOGGER AREA 9. idler ARM AREA 10. INFEED AREA ABOVE See Page 26 See Page 28 See Page UPPER VIEW 12. CLINCHERS 13. STAPLED SET TRANSPORT MOTOR See Page 32 See Page 34 See Page 36 4

5 LOCATION OF UNITS 14. FOLD ROLLERS 15. FOLD PRESSURE 16. LOWER PAPER PATH See Page 38 See Page 40 See Page PRE-FOLD TRANSPORT BELTS 18. FOLD STOP 19. FOLD KNIFE MOTOR See Page 44 See Page 46 See Page 48 5

6 LOCATION OF UNITS 20. FOLD STOP AREA 21. INFEED AREA 22. INFEED MODULE See Page 50 See Page 52 See Page BACK JOGGER FINGER 24. BACK JOGGER MOTOR 25. INFEED MOTOR See Page 56 See Page 58 See Page 60 6

7 LOCATION OF UNITS 26. BELT STACKER EXTERIOR See Page 62 7

8 1. BOOKLET MAKER ACCESSORIES

9 1. BOOKLET MAKER ACCESSORIES Termination plug female Termination plug male Interlock jumper Cheater interlock Software loading cable Clincher alignment tool Power cord EUR 230 V Power cord US 120 V Power cord UK Power cord Australia Power cord Swiss Power cord Danish 1 9

10 2. BOOKLET MAKER EXTERIOR

11 2. BOOKLET MAKER EXTERIOR A37 Front cover, left A37 User interface extension Handle Top cover assy, left User interface cover Display cover (included in ) Controller PCB Display UI PCB, incl keyboard Stud Outfeed cover Paper guide Guard bracket Protection clamp Top cover extension assy Top cover, BM2000s Window, top cover, BM2000s Ground strap 1 11

12 3. BOOKLET MAKER EXTERIOR Y Z X 4 12

13 3. BOOKLET MAKER EXTERIOR A37 Rear cover Infeed cover Docking bracket VF Latch docking AC

14 4. LEFT SIDE BM 2000 BM 2000S

15 4. LEFT SIDE Castor with brake Castor without brake Spring Idler Chain 236 rolls, endless Motor Motor Gear Solenoid 1 (2) Pulley assy Encoder disc Sprocket Sensor (BM-Q11) Spring Ball bearing Spring Solenoid Screw M6x Screw M4 x

16 5. RIGHT SIDE a b

17 5. RIGHT SIDE Fuse T1A Fuse holder * Solenoid 1 (2) * Link PCB MD6DC Ribbon cable CPU PCB Counter Ribbon cable display Ribbon cable interlock Harness UI CAN/Support Spring Chain 2 13a Sprocket 16T 2 13b Sprocket 13T Idler Spring Motor Harness sensors Harness motors Motor * Sprocket Bushing assy Pulley Ball bearing (not shown) Motor Harness CAN (also at sec 7 item 16.) * Chain * Master link Sprocket 1 * For stitcher version see page 18 17

18 5. RIGHT SIDE 2 BM 2000S

19 5. RIGHT SIDE Screw Bearing Spring Solenoid Dowel pin 4x Dowel pin 2.9x Set screw S6SS M6x Sprocket Z= Screw M6S M6x Set collar Spacer washer 18/25x Sprocket Z= Washer 6.4x12x Nut M Ball bearing Chain ISO roller BM2000S Master link BM 2000S 1 19

20 6. LOWER STAPLED SET TRANSPORT AREA

21 6. LOWER STAPLED SET TRANSPORT AREA O-ring Pulley O-ring Solenoid Bushing Clamp arm Rack 1 21

22 7. POWER SUPPLY AND CLINCHER DRIVE

23 7. POWER SUPPLY AND CLINCHER DRIVE * Clincher push rod * Cam follower block * Clincher cam Cam for micro switch Transformer Voltage protection plug Interlock PCB Fuse T2A Fuse T16A * Stapler/clincher drive shaft Fuse T10A Fuse drawer Receptacle with filter Copier Interface PCB (option) Sensor Soft start PCB Capacitor 22000/40V (not shown) Harness CAN ( also at sec.5 item 26) 1 * For stitcher version see page 24 23

24 7. POWER SUPPLY AND CLINCHER DRIVE 2 BM 2000S

25 7. POWER SUPPLY AND CLINCHER DRIVE Linear ball bushing Compression spring Cam clincher Ball bearing 6/19x Plate Shaft Shaft Shaft Crank stitcher Ball bearing 2 25

26 8. STAPLER/JOGGING AREA 1 BM continued on next page

27 8. STAPLER/JOGGING AREA Stapler lift bracket Stapler head assy Staple detection wire Locking pin Wire Side jogger bearing bracket Side jogger mounting bracket Bushing Timing belt Bushing assy Idler arm assy (excl. item 3) Stapler bracket assy Spring kit (incl washers) 1 27

28 8. STAPLER/JOGGING AREA 2 BM2000S ISP M-2000 Hohner 43/6 S modified 1 & 2 4 For all other stitcher parts, please see separate spare part catalogues. Hohner: Doc.no: D ISP: Doc.no: D NOTE: The stitcher head is modified: Pressure Bolt Hohner # is replaced by #

29 8. STAPLER/JOGGING AREA Hohner 43/6 S stitcher head, modified Hohner 43/6 S loop stitch head, modified Hohner pressure bolt ISP M-2000 Stitcher head Hohner conversion kit, standard into loop. 1 29

30 9. IDLER ARM 1 BM

31 9. IDLER ARM Roller Bearing Solenoid Spring (not shown) Solenoid link 1 * For stitcher version see page 32 31

32 9. IDLER ARM 2 BM2000S

33 9. IDLER ARM Handle Infeed roller support arm Ball bearing Latch 1 33

34 10. INFEED AREA ABOVE

35 10. INFEED AREA ABOVE Knob Side jogger extension left Side jogger left incl.extension Side jogger right incl.extension Side jogger extension right Spacer 4 35

36 11. UPPER VIEW 1 BM

37 11. UPPER VIEW Interlock activator Gas spring assy Main power switch Bushing Gas spring bracket Interlock switch PCB Interlock housing Anti-static brush Anti-static brush Sensor Paper guide 1 37

38 11. UPPER VIEW 2 BM2000S

39 11. UPPER VIEW Microswitch S Microswitch arm Solenoid 1 39

40 12. CLINCHERS 1 BM

41 12. CLINCHERS * Paper stop * Clincher assy * Scale clincher right * Ball * clincher right Sensor, edge stapling start * clincher left * Scale clincher left 1 * For stitcher version see page 42 41

42 12. CLINCHERS 2 BM 2000S

43 12. CLINCHERS Housing edge staple stop bracket clinch Label scale right Label pointer right Label pointer left Label scale left 1 43

44 13. STAPLED SET TRANSPORT MOTOR

45 13. STAPLED SET TRANSPORT MOTOR Spring Motor BM-M Stop gate Stop gate support Spring from machine L088K Pivot lever Spring Harness repair kit M7 1 45

46 14. FOLD ROLLERS Options for loop stitch 46

47 14. FOLD ROLLERS Guide Bushing assy Allen screwdriver Sensor (BM-Q13) Fold roller upper Fold roller with rubber rings 1 pair Rubber rings Fold roller upper, special version for loop stitch Fold knife, special version for loop stitch 1 47

48 15. FOLD PRESSURE

49 15. FOLD PRESSURE Latch lever Scale left Scale right (not shown) 1 49

50 16. LOWER PAPER PATH 1 BM

51 16. LOWER PAPER PATH Plastic ball Glass ball Steel ball * Paper guide left * Spring * Paper guide right Sensor (BM-Q8) 1 * For stitcher version see page 52 51

52 16. LOWER PAPER PATH

53 16. LOWER PAPER PATH Bracket Spring Paper guide left Paper guide right 1 53

54 17. PRE-FOLD TRANSPORT BELTS

55 17. PRE-FOLD TRANSPORT BELTS Shaft (not shown) Roller Transport belt Drive shaft assy Gear Z Gear Z Ball bearing 6082Z 2 55

56 18. FOLD STOP

57 18. FOLD STOP Guide strip (option) Stop gate Motor Sensor, fold stop (BM-Q12) 1 57

58 19. FOLD KNIFE MOTOR

59 19. FOLD KNIFE MOTOR Motor Motor bracket Bracket, fold knife cam Fold knife cam 1 59

60 20. FOLD STOP AREA

61 20. FOLD STOP AREA Microswitch Sensor Guide Fold knife Cam follower Needle bearing 1 61

62 21. INFEED AREA

63 21. INFEED AREA Roller Bushing Shaft Bracket Motor Shaft Gear Gear Rack Micro switch 1 63

64 22. INFEED MODULE 1a 5 1b

65 22. INFEED MODULE 1a Sensor 1 1b Sensor bracket Belt Roller assy Bracket Cup spring 10 x 5.2 x Spacer M4070 x Shim rings 4 x 8 x Self-clinching screw PFH M4 x

66 23. BACK JOGGER FINGER

67 23. BACK JOGGER FINGER Back jogger finger assy, non smear 4 plastic (light grey) Spring Bearing Bushing Bushing Nut M

68 24. BACK JOGGER MOTOR

69 24. BACK JOGGER MOTOR Crank shaft Shaft Bearing Cam S Sensor Motor Jogger drive bracket Shaft 1 69

70 25. INFEED MOTOR

71 25. INFEED MOTOR Bearing bracket Bearing Shaft Pulley Pulley Timing belt Motor Harness Roller 1 71

72 26. BELT STACKER EXTERIOR

73 26. BELT STACKER EXTERIOR Bearing Bushing Roller Roller Transport belt Foam roller kit (incl part x 2) Transport belt Bearing Gear Z End plate Locking pin Bushing Motor, ST-M Harness, stacker 1 73