Serial Number Range. Superlift Contractor. from Part No

Transcription

1 Serial Number Range Superlift Contractor from Rev B21 June 2015

2 2 Superlift Contractor

3 How to Read Your Serial Number Superlift Contractor 3

4 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at How to Read Your Serial Number...3 Parts Stocking List...7 How to Order Parts...8 Service Parts Fax Order Form...9 Electronic Version Click on any page number to view the figure. 100 Decals Decals with Words (to SLC ) Decals with Words (from SLC ) Decals with symbols Base Components Base Components, View Base Components, View Mast and Winch Components Mast Components, View Mast Components, View Mast Components, View Columns, Pulleys and Cables Winch Components - Single Speed Winch Components - Two Speed (from ) Accessories Forks Pipe Cradle, Load Platform and Boom Arm Rear Wheels...40 Indices Part Number Index...42 Part Description Index...43 Cross References 4 Superlift Contractor

5 Table of Contents (continued) This Page Intentionally Left Blank Superlift Contractor 5

6 Notes 6 Superlift Contractor

7 Parts Stocking List Superlift Contractor 7

8 How To Order Parts 8 Superlift Contractor

9 Fax Order Form Superlift Contractor 9

10 100 Decals June Decals with Words (to SLC ) 10 Superlift Contractor

11 100 Decals Decals with Words (to SLC ) Item Description Qty A 11B 11C DECAL KIT, SAFETY/INST, SLC to SN SLC ; includes items 2, 5, 7-10 and DECAL KIT, WORDS SLC from SN SLC DECAL KIT, SYMBOLS, SLC from SN SLC DECAL,WARNING,FALL HAZARD...1 DECAL,WARNING,NO RIDERS...1 DECAL,NOTICE BOOM SETUP...2 DECAL,WARNING ADJ FORK SETUP...1 DECAL,WARNING STD.FORK SAFETY...1 DECAL,WARNING BOOM SAFETY...1 DECAL,WARNING/SAFETY-SLC...1 (replaced from SN ) DECAL,LABEL,WINCH ONLY...1 DECAL,CRUSHING HAZ/BRAKE LOCK...1 DECAL,LABEL,OPER.MAN.STORAGE.1 DECAL,COSMETIC,SLC DECAL,COSMETIC,SLC-12 DECAL,COSMETIC,SLC-18 DECAL,COSMETIC,SLC-24 DECAL,CAUTION,DAMAGD MACHINE...1 DECAL,SILENT WINCH...1 DECAL,GENIE SUPERLIFT CONTRACT...2 SERIAL NUMBER PLATE, SL CONTR...1 DECAL,2 SPD.WINCH** Superlift Contractor 11

12 100 Decals June Decals with Words (from SLC ) 12 Superlift Contractor

13 100 Decals Decals with Words (from SLC ) Item Description Qty A 15B 15C DECAL,LABEL,OPER.MAN.STORAGE.1 DECAL,WARNING STD.FORK SAFETY...1 DECAL,WARNING ADJ FORK SETUP...1 DECAL,NOTICE BOOM SETUP...1 DECAL,WARNING BOOM SAFETY...1 DECAL,2 SPD.WINCH**...1 DECAL,WARNING,FALL HAZARD...1 DECAL,SILENT WINCH...1 DECAL,LABEL,WINCH ONLY...1 DECAL,CRUSHING HAZ/BRAKE LOCK...1 DECAL,WARNING,NO RIDERS...1 DECAL,WARNING/SAFETY-SLC...1 (replaced from SN ) DECAL,CAUTION,DAMAGD MACHINE...1 DECAL,GENIE SUPERLIFT CONTRACT...2 DECAL,COSMETIC,SLC DECAL,COSMETIC,SLC-12 DECAL,COSMETIC,SLC-18 DECAL,COSMETIC,SLC-24 DECAL,CAUTION,MOVING PARTS...1 DECAL,DANGER,ELEC.HAZ Superlift Contractor 13

14 100 Decals June Decals with symbols 14 Superlift Contractor

15 100 Decals Decals with symbols Item Description Qty A 2B 2C DECAL,GENIE SUPERLIFT CONTRACT...2 DECAL,COSMETIC,SLC DECAL,COSMETIC,SLC-12 DECAL,COSMETIC,SLC-18 DECAL,COSMETIC,SLC-24 DECAL,SYMBOL-READ THE MANUAL...1 DECAL,WARNING,NO RIDERS SYMB...1 DECAL,CAUTION,MOVING PARTS SYM...1 DECAL,DANGER,ELEC.HAZ...2 DECAL,LABEL,WINCH ONLY SYMB...1 DECAL,WARNING,LOAD CHART SLC...1 DECAL,WARNING,BRAKE LOCK SYMB...1 DECAL,2 SPD.WINCH SYMB Superlift Contractor 15

16 200 Base Components June Base Components, View 1 16 Superlift Contractor

17 200 Base Components Base Components, View 1 Item Description Qty A 2B 2C A A S S S S S S S Ref. Columns (refer to 304.1) BASE ASSY W/DECALS,SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC SHIM,.75 X.45 X SPRING,HOLDOWN SL2E...1 SCREW,HHC,3/8-16 X 1 NUT,NYLOCK,3/8-16 CASTER,PL,SW,SB, 5 X 1.5***...2 WHEEL SPACER MOUNT WELD,RH,SL...1 PIN,COTTER,.125 X AXLE ROD, TRANSPORT WHEEL,SL...1 WHEEL SPACER WELDMENT,SL"GRAY"...1 WASHER,SHIM,.765X1.312 X.093**...6 WHEEL,SOLID RUBBER,10X.75X (to SN SLC ) WHEEL,TRANSPORT SL 10X.75X2.75 (from SN SLC ) WHEEL SPACER MNT WELD LH,SL...1 SCREW,HHC,3/8-16 X 1.25 GRD 5 PIN,COTTER,.125 X HOLD DOWN KIT W/DECAL SL SHORT...1 SLC-6 (includes item numbers 16 and 18) HOLD DOWN KIT W/DECAL SL LONG...1 SLC-12, SLC-18, SLC-24 (includes items numbers 16 and 18) GLIDE BUTTON,SIDE,GLL,.100 TK...1 PIN,TOGGLE,.50 X 8.13***...1 Ref. Carriage (refer to 304.1) Superlift Contractor 17

18 200 Base Components June Base Components, View 2 18 Superlift Contractor

19 200 Base Components Base Components, View 2 Item Description Qty. Item Description Qty S SLC, STABILIZER ASSY(SET)/SERV (includes items 2-5, 16, 18-30) PIVOT TUBE,STABILIZER STRUT, LH, SL A STRUT, RH, SL2...1 shown NUT,NYLOCK,3/ WASHER,FLAT,USS,3/8",Y SCREW,HHC,3/8-16 X 1.50,GR BRACKET, STAB.MOUNT,"GRAY" Ref. Base Assembly with Decals...1 (refer to 201.1) PIVOT TUBE SL2 LEG SCREW,HHC,3/8-16 X WELDMENT, LEG, SLC-6 GRAY...2 9A WELDMENT, LEG, SLC-12 GRAY 9B WELDMENT,LEG,SLC-18 GRAY*** 9C WELDMENT, LEG, SLC-24 GRAY CASTER,SL,SW, 4 X AXLE TUBE, SL2 LEG WHEEL,POLYOLEFIN,2.5X1.25,7/ E CLIP,.875 IN.SL LEG WASHER,SHIM,1.50 X.890 X SCREW,HHC,1/2-13 X NUT,LP NYLOCK,1/ ASSY,PIN & LANYARD*** CASTER,POST,SW,3.5X1.25,1/ NUT,HEX,JAM,1/ WASHER,LOCK,0.5" WASHER,FLAT,USS,1/2",Y WELDMENT, STABILIZER, SLC GRAY SCREW,HHC,3/8-16 X SCREW,HHC,1/2-13 X SPRING,STABILIZER LATCH SL STABILIZER STRUT,ASSY...2 (includes item 27) PIN,ROLL,.25 X LATCH PLATE,STABILIZER SL CLAMP TUBE,STABILIZER-"GRAY" Superlift Contractor 19

20 300 Mast and Winch Components June Mast Components, View 1 20 Superlift Contractor

21 300 Mast and Winch Components Mast Components, View 1 Item Description Qty. Item Description Qty MAST STIFF. ASSY.SLC,ST2 includes WELDMENT, LOADING WHEEL AXLE BOE LUBE...1 aluminum dry lubricant 27A WELDMNT,LOADING WHEEL,GRAY,SLC 1 2 2A 3 3A NUT,NYLOCK,3/8-16 WASHER,FLAT,USS,3/8",Y...1 (one speed winch) WASHER,FLAT,USS,3/8",Y...3 (two speed winch) SCREW,HHC,3/8-16 X 3 SLC-6, SLC-12 SCREW,HHC,3/8-16 X 1 SLC-18, SLC-24 SCREW,HHC,3/8-16 X 1.25 GRD 5 MAST STIFFENER,RIGHT,GRAY***...1 WHEEL,ROLLER,NYLATRON, SPACER,MAST STIFFENER...1 NUT,NYLOCK,1/2-13 SCREW,HHC,1/2-13 X 6,GRD B 27C LOADING WHEEL ASSY ST/SL (assembly with word decals) (includes items 23-26) LOADING WHEEL WELD.W/DECAL SL2 (assembly with symbol decals) (includes items 23-26) WINCH SPACER,1 SPEED SLC, GRAY...1 Ref. Winch Assembly (refer to or 306.1) WINCH SPACER, 2 SPEED SLC,GRAY...1 KIT,CBL GRD,W/WRD DCALS,SLC...1 (Australia models) (assembly with word decals) (from SN SLC ) MAST STIFFENER,LEFT,GRAY*** WASHER,FLAT,USS,1/2",Y BOLT-ROLLER,1/2-13X1.84 ZINC GUARD,ROLLER, SL2, WINCH PLATE W/DECAL ST SCREW,HHC,1/4-20 X NUT,NYLOCK,1/ INSTRUCT.TUBE W/CAPS-1.75 X CAP,INSTRUCTION TUBE (RED) CLAMP,1.88,#30 X 1/4,RUB CUSH RIVET,STEEL,P,.25 X SCREW,HHC,1/2-13 X WASHER,FLAT,NYLON.515X.88X ASSY,PIN & LANYARD*** HANDLE GRIP, RUBBER.75 X WASHER,PUSH ON.75 SHAFT WASHER,SHIM,.765X1.312 X.093** WHEEL,POLY,6X2, 3/4** Superlift Contractor 21

22 300 Mast and Winch Components June Mast Components, View 2 22 Superlift Contractor

23 300 Mast and Winch Components Mast Components, View 2 Item Description Qty SCREW,HHC,1/2-13 X 1.25 GR5 WASHER,FLAT,USS,1/2",Y NUT,NYLOCK,1/2-13 KIT, CABLE ANCHOR BRK, SLC/ST*...1 WASHER,SHIM,.5 X.875 X.063 NUT,LP NYLOCK,1/2-13 Ref. Cable Assembly (refer to 304.1) BOLT-ROLLER,1/2-13X1.84 ZINC...8 WASHER,FLAT,.5 HARDENED...6 WHEEL,ROLLER,NYLATRON, GUARD,ROLLER, SL2,...5 Ref. Carriage (refer to 304.1) COUPLER BAR ASSEMBLY,SLA&C,ST2...1 PLATE,DOUBLER,SL MAST...1 Ref. Number 1 Column (refer to 304.1) Superlift Contractor 23

24 300 Mast and Winch Components June Mast Components, View 3 24 Superlift Contractor

25 300 Mast and Winch Components Mast Components, View 3 Item Description Qty. Item Description Qty A 3B 3C 4 4A 4B 4C A 7B 7C 8 8A 8B 8C NUT,LP NYLOCK,3/8-16 SCREW,HHC,3/8-16 X.75 NUT,NYLOCK,1/ SLC-6 NUT,NYLOCK,1/ SLC-12 NUT,NYLOCK,1/ SLC-18 NUT,NYLOCK,1/ SLC-24 WASHER,FLAT,USS,1/2",Y...3 SLC-6 WASHER,FLAT,USS,1/2",Y...6 SLC-12 WASHER,FLAT,USS,1/2",Y...9 SLC-18 WASHER,FLAT,USS,1/2",Y...12 SLC-24 PLATE,DOUBLER,SL MAST...1 Ref. Number 1 Column (refer to 304.1) GUARD,ROLLER, SL2,...3 SLC-6 GUARD,ROLLER, SL2,...8 SLC-12 GUARD,ROLLER, SL2,...13 SLC-18 GUARD,ROLLER, SL2,...18 SLC-24 WHEEL,ROLLER,NYLATRON, SLC-6 ROLLER KIT(SLA,SLC)-1EA. includes one roller with fasteners ROLLER KIT(SLA,SLC)-6EA. includes six rollers with all fasteners ROLLER KIT(SLA,SLC)-20EA includes twenty rollers with all fasteners WHEEL,ROLLER,NYLATRON, SLC-12 WHEEL,ROLLER,NYLATRON, SLC-18 WHEEL,ROLLER,NYLATRON, SLC-24 BOLT-ROLLER,1/2-13X1.84 ZINC...3 SLC-6 9A 9B 9C A 11B 11C 12 12A 12B 12C 13 13A 13B 14 14A 14B 14C BOLT-ROLLER,1/2-13X1.84 ZINC...10 SLC-12 BOLT-ROLLER,1/2-13X1.84 ZINC...17 SLC-18 BOLT-ROLLER,1/2-13X1.84 ZINC...24 SLC-24 Ref. Number 2 Column (refer to 304.1) SCREW,FHS,3/8-16 X SLC-6 SCREW,FHS,3/8-16 X SLC-12 SCREW,FHS,3/8-16 X SLC-18 SCREW,FHS,3/8-16 X SLC-24 SHIM,SAFETY BRAKE, SLC...1 SLC-6 SHIM,SAFETY BRAKE, SLC...2 SLC-12 SHIM,SAFETY BRAKE, SLC...3 SLC-18 SHIM,SAFETY BRAKE, SLC...4 SLC-24 UP STOP...2 SLC-12 (models without safety brake) (not shown) UP STOP...2 SLC-18 (models without safety brake) (not shown) UP STOP...3 SLC-24 (models without safety brake) (not shown) NUT,SQUARE 3/8-16 NC, PLATED...1 SLC-6 NUT,SQUARE 3/8-16 NC, PLATED...2 SLC-12 NUT,SQUARE 3/8-16 NC, PLATED...3 SLC-18 NUT,SQUARE 3/8-16 NC, PLATED...4 SLC Superlift Contractor 25

26 300 Mast and Winch Components June Mast Components, View 3 (continued) Item Description Qty. Item Description Qty SAFETY BRAKE ASSY(SQ.NUT)SL2**...1 SLC BOLT,SHOULDER,3/ LNG...2 SLC-12 15A SAFETY BRAKE ASSY(SQ.NUT)SL2**...2 SLC-12 25A BOLT,SHOULDER,3/ LNG...8 SLC-18 15B SAFETY BRAKE ASSY(SQ.NUT)SL2**...3 SLC-18 25B BOLT,SHOULDER,3/ LNG...12 SLC-24 15C SAFETY BRAKE ASSY(SQ.NUT)SL2**...4 SLC-24 DOWN STOP A TUBE,DOWNSTOP...2 SLC-12 TUBE,DOWNSTOP...4 SLC A 20B A SCREW,HHC,3/8-16 X 1 WASHER,FLAT,USS,5/16",Y NUT,NYLOCK,3/8-16 WASHER,SHIM,.5 X.875 X SLC-12 WASHER,SHIM,.5 X.875 X SLC-18 WASHER,SHIM,.5 X.875 X SLC-24 WASHER,FLAT,.5 HARDENED COUPLER BAR ASSEMBLY,SLA&C,ST2...1 SLC-6 COUPLER BAR ASSEMBLY,SLA&C,ST2...2 SLC-12 26B 27 27A 27B 28 28A 28B TUBE,DOWNSTOP...6 SLC-24 BLOCK,PLUNGER,DOWNSTOP...2 SLC-12 BLOCK,PLUNGER,DOWNSTOP...4 SLC-18 BLOCK,PLUNGER,DOWNSTOP...6 SLC-24 PLATE,DOUBLER,DOWNSTOP...1 SLC-12 PLATE,DOUBLER,DOWNSTOP...2 SLC-18 PLATE,DOUBLER,DOWNSTOP...3 SLC-24 22B COUPLER BAR ASSEMBLY,SLA&C,ST2...3 SLC-18 22C COUPLER BAR ASSEMBLY,SLA&C,ST2...4 SLC BLOCK,END,DOWNSTOP...2 SLC-12 23A BLOCK,END,DOWNSTOP...4 SLC-18 23B BLOCK,END,DOWNSTOP...6 SLC BUMPER,RUBBER,DOWNSTOP...2 SLC-12 24A BUMPER,RUBBER,DOWNSTOP...4 SLC-18 24B BUMPER,RUBBER,DOWNSTOP...6 SLC Superlift Contractor

27 300 Mast and Winch Components This Page Intentionally Left Blank Mast Components, View 3 (continued) Superlift Contractor 27

28 300 Mast and Winch Components June Columns, Pulleys and Cables 28 Superlift Contractor

29 300 Mast and Winch Components Columns, Pulleys and Cables Item Description Qty. Item Description Qty SCREW,HHC,1/2-13 X 1.25 GR5...1 SLC-6 5D GUARD, CABLE...2 SLC-6 (from SN SLC ) 1A SCREW,HHC,1/2-13 X 1.25 GR5...3 SLC-12 5E GUARD, CABLE...4 SLC-12 (from SN SLC ) 1B SCREW,HHC,1/2-13 X 1.25 GR5...5 SLC-18 5F GUARD, CABLE...6 SLC-18 (from SN SLC ) 1C SCREW,HHC,1/2-13 X 1.25 GR5...7 SLC-24 5G GUARD, CABLE...8 SLC-24 (from SN SLC ) 2 2A 2B 2C 3 3A 3B 3C 4 4A 4B 4C 5 5A 5B 5C WASHER,FLAT,.5X.125,HARDENED*...2 SLC-6 WASHER,FLAT,.5X.125,HARDENED*...4 SLC-12 WASHER,FLAT,.5X.125,HARDENED*...6 SLC-18 WASHER,FLAT,.5X.125,HARDENED*...8 SLC-24 WASHER,SHIM,.5 X.875 X SLC-6 WASHER,SHIM,.5 X.875 X SLC-12 WASHER,SHIM,.5 X.875 X SLC-18 WASHER,SHIM,.5 X.875 X SLC-24 PULLEY W/BEARING,ALUMINUM***...2 SLC-6; replaced plastic pulley PULLEY W/BEARING,ALUMINUM***...4 SLC-12; replaced plastic pulley PULLEY W/BEARING,ALUMINUM***...6 SLC-18; replaced plastic pulley PULLEY W/BEARING,ALUMINUM***...8 SLC-24; replaced plastic pulley GUARD,CABLE***...1 SLC-6 (to SN SLC ) GUARD,CABLE***...3 SLC-12 (to SN SLC ) GUARD,CABLE***...5 SLC-18 (to SN SLC ) GUARD,CABLE***...7 SLC-24 (to SN SLC ) 6 6A 6B 6C 7 7A 7B 7C A 14B PULLEY MOUNT, SL SLC-6 PULLEY MOUNT, SL SLC-12 PULLEY MOUNT, SL SLC-18 PULLEY MOUNT, SL SLC-24 SCREW,HHC,3/8-16 X SLC-6 SCREW,HHC,3/8-16 X SLC-12 SCREW,HHC,3/8-16 X SLC-18 SCREW,HHC,3/8-16 X SLC-24 SCREW,HHC,3/8-16 X 1.25 GRD 5 NUT,NYLOCK,3/8-16 PULLEY MOUNT,#1 COLUMN,GRY,SLC...1 PIN,ROLL,.25 X SCREW,HHC,1/2-13 X 1.75 NUT,NYLOCK,1/2-13 CABLE ASSEMBLY, SLC SLC-6; Does not Include Cable Replacement Coupler CABLE REPLACEMENT COUPLER Sold Separately VIDEO,NTSC,SLA,CABLING PROCDR Sold Separately CABLE ASSEMBLY SL 408" SLC-12; Does not Include Cable Replacement Coupler CABLE ASSY SL/ST 588" 3/16"*** SLC-18; Does not Include Cable Replacement Coupler Superlift Contractor 29

30 300 Mast and Winch Components June Columns, Pulleys and Cables (continued) Item Description Qty. 14C A A S S CABLE ASSY SL/ST 756" 3/16"*** SLC-24; Does not Include Cable Replacement Coupler COLUMN,#1,SL CONTRACTOR...1 COLUMN#1,MACHINED,SLC SERV...1 (from SN ) COLUMN,#1,SL CONTRACTOR...1 (to SN ) COLUMN,#2,SL CONTRACTOR **...2 COLUMN#2,,MACHINED,SLC SERV...1 quantity depends on height of unit (from SN ) COLUMN,#2,SL CONTRACTOR **...1 (to SN ) CARRIAGE,SL CONTRACTOR***...1 ALL MODELS 30 Superlift Contractor

31 300 Mast and Winch Components This Page Intentionally Left Blank Columns, Pulleys and Cables (continued) Superlift Contractor 31

32 300 Mast and Winch Components June Winch Components - Single Speed 32 Superlift Contractor

33 300 Mast and Winch Components Winch Components - Single Speed Item Description Qty. Item Description Qty SERVICE KIT,PINION SHAFT-K1550 includes items 2,3,5,19 and 20 SERVICE KIT,PINION SHAFT-K2550 includes items 4 and 18 SVC KIT, FRICTION KISC K/KX includes qty 2 of item WINCH PINION PLATE, K-1550 (7591)...1 (component no longer available) RATCHET GEAR,K /2" I.D. (6777)...1 (component no longer available) WINCH,W/DECAL 1SPEED SL/ST (refer to 101.1, or 103.1) (handle not included) 1 BRAKE DISK,.5 BORE,K-1550 (7571)...2 (component no longer available) 2 PINION GEAR AND DISC K-1550 (7590)...1 (component no longer available) 3 SHAFT,PINION (32891)...1 (component no longer available) 4 RETAINING RING (6200)...1 (component no longer available) 5 BUSHING, SMALL PINION, FULTON (6199)...2 (component no longer available) WINCH HANDLE 6" STD...2 SLC-6 6A WINCH HANDLE 8" STD...2 SLC-12, SLC-18, SLC-24 (shown) (vertical slot) 6B WINCH HANDLE-O.A.LENGTH-8"...2 SLC-12, SLC-18, SLC-24 (parallel slot) NUT,LP NYLOCK,1/ RATCHET PAWL KIT CABLE KEEP.KIT (BRACKET TYPE)* SPACER, DRUM BOLT, K WINCH BRACKET, DRUM BOLT LOCK WINCH GEAR COVERS, K SCREW,HHC,5/16-18 X 6 GRD NUT,NYLOCK,5/ BOLT, DRUM SPACER NUT,HEX,JAM,1/ FRAME SPACER,K SPACER,PINION SHAFT (32890)...1 (component no longer available) Superlift Contractor 33

34 300 Mast and Winch Components June Winch Components - Two Speed (from ) 34 Superlift Contractor

35 300 Mast and Winch Components Winch Components - Two Speed (from ) Item Description Qty. Item Description Qty WINCH W/DECAL,2 SPEED*** (from SN ) CABLE KEEPER KIT (33090) (includes item numbers 5, 8 and 9) SCREW,HHC,3/8-16 X 5.5 NUT,NYLOCK,3/ WASHER,DOUBLE D...1 SPACER...1 BUSHING,PINION SHAFT,DLB800*...1 SINTERED IRON BEARING,1-1/4** LOCK-BOLT, REEL (80056) BASE SPACER SCREW,HHC,1/4-20 X 5.25(80056) NUT,NYLOCK,1/ SCREW-THRD FORM,HH-SLT, 1/2" COVER - REEL (80056) BOLT,CARRIAGE,1/4-20 X.5,G CABLE KEEPER, DLB WASHER-FLAT, 1/2" (80056) REEL SPACER COVER-GEAR (80056) RATCHET PAWL KIT, (33090) NUT,NYLOCK,3/ WASHER,FLAT,USS,5/16",Y SPACER-RATCHET (80056) SPRING-RATCHET (80056) PAWL-RATCHET (80056) 8516 SCREW,HHC,3/8-16 X 1.50,GR E-RING, 3/ BEARING, SINTERED IRON, 3/ SHAFT ASSY,INTERMED. (80056) NUT,LP NYLOCK,5/ HANDLE ASSY., 8-INCH, OFFSET SHAFT ASSY, PRIMARY SCREW,HHC,1/4-20 X BRAKE SPRING SPACER NUT,LP NYLOCK,1/ DETENT BLOCK ASSY DETENT SPRING DETENT BALL BLOCK-DETENT (80056) GEAR-PINION (80056) BRAKE FACE,DLB RATCHET GEAR, DLB Superlift Contractor 35

36 400 Accessories June Forks 36 Superlift Contractor

37 400 Accessories Forks Item Description Qty S S S SLC, ADJ FORK ASSEMBLY includes items 1-4 WELDMENT,ARM ADJ. FORK,"GRAY"...2 PIN,TOGGLE,.50 X 8.13***...2 CARRIER - ADJ.FORK,-ST2...1 PIN,LOCK,SHORT***...2 PIN,BALL RET.-.5 X FORK EXTENSION, SINGLE***...2 FORK,STD W/WORD DECALS SLC Superlift Contractor 37

38 400 Accessories June Pipe Cradle, Load Platform and Boom Arm 38 Superlift Contractor

39 400 Accessories Pipe Cradle, Load Platform and Boom Arm Item Description Qty S S S SL/SLC PIPE HOLDER ACCESSORY complete kit for first time installation NUT,WING,1/ U-BOLT,1/4-20 SL2 PIPE CRADLE PIPE CRADLE, BLUE...2 LOAD PLATFORM W/DECALS, SLC...1 WELDMENT,CLEVIS STD. BOOM...1 HOOK, " S " PIN,BALL RET.-.5 X PIN,TOGGLE,.50 X 8.13***...1 SLC STD.BOOM ASSY/SERVICE/GRAY gray; includes items 5, 6 and 7 SLA/SLC STD.BOOM ASSY/SERVICE...1 blue; includes items 5, 6 and Superlift Contractor 39

40 400 Accessories June Rear Wheels 40 Superlift Contractor

41 400 Accessories Rear Wheels Item Description Qty A S S S S SL REAR TRANSPORT WHEEL ASSY WHEEL SPACER WELDMENT,SL"GRAY"...1 WHEEL,SOLID RUBBER,10X.75X (to SN SLC ) WHEEL,TRANSPORT SL 10X.75X2.75 (from SN SLC ) WHEEL SPACER MOUNT WELD,RH,SL...1 PIN,COTTER,.125 X AXLE ROD, TRANSPORT WHEEL,SL...1 WASHER,SHIM,.765X1.312 X.093** WHEEL SPACER MNT WELD LH,SL...1 SCREW,HHC,3/8-16 X 1.25 GRD 5 NUT,NYLOCK,3/ Superlift Contractor 41

42 Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page Part Number Page Part Number Page Part Number Page , , , , , , 23, , 23, , 23, S S S , , , , , , , , , S , S S , S...17, S...17, S...17, , S S , , 19, 21, 26, 29 30, 35, , 37, , , 13, , 13, , 13, , 13, , 13, , , S S , , 21, 29 30, , , 26, , 23, , , , 21, 23, , , 19, 21, , 23, 25 26, , 21, , S S S S , , , Superlift Contractor

43 Part Description Index The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on. A ASSY,PIN & LANYARD***...19, 21 AXLE ROD, TRANSPORT WHEEL,SL...17, 41 AXLE TUBE, SL2 LEG...19 B BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS,SLC BASE SPACER...35 BEARING, SINTERED IRON, 3/ BLOCK,END,DOWNSTOP...26 BLOCK,PLUNGER,DOWNSTOP...26 BLOCK-DETENT (80056)...35 BOE LUBE...21 BOLT, DRUM SPACER...33 BOLT,CARRIAGE,1/4-20 X.5,G BOLT,SHOULDER,3/ LNG...26 BOLT-ROLLER,1/2-13X1.84 ZINC...21, 23, BRACKET, STAB.MOUNT,"GRAY"...19 BRAKE DISK,.5 BORE,K-1550 (7571)...33 BRAKE FACE,DLB BRAKE SPRING SPACER...35 BUMPER,RUBBER,DOWNSTOP...26 BUSHING, SMALL PINION, FULTON (6199)...33 BUSHING,PINION SHAFT,DLB800*...35 C CABLE ASSEMBLY SL 408" CABLE ASSEMBLY, SLC CABLE ASSY SL/ST 588" 3/16"*** CABLE ASSY SL/ST 756" 3/16"***...30 CABLE KEEP.KIT (BRACKET TYPE)*...33 CABLE KEEPER KIT (33090)...35 CABLE KEEPER, DLB CABLE REPLACEMENT COUPLER CAP,INSTRUCTION TUBE (RED)...21 CARRIAGE,SL CONTRACTOR***...30 CARRIER - ADJ.FORK,-ST CASTER,PL,SW,SB, 5 X 1.5***...17 CASTER,POST,SW,3.5X1.25,1/ CASTER,SL,SW, 4 X CLAMP TUBE,STABILIZER-"GRAY"...19 CLAMP,1.88,#30 X 1/4,RUB CUSH...21 COLUMN#1,MACHINED,SLC SERV...30 COLUMN#2,,MACHINED,SLC SERV...30 COLUMN,#1,SL CONTRACTOR...30 COLUMN,#2,SL CONTRACTOR **...30 COUPLER BAR ASSEMBLY,SLA&C,ST2...23, 26 COVER - REEL (80056)...35 COVER-GEAR (80056)...35 D DECAL KIT, SAFETY/INST, SLC...11 DECAL KIT, SYMBOLS, SLC...11 DECAL KIT, WORDS SLC...11 DECAL,2 SPD.WINCH SYMB...15 DECAL,2 SPD.WINCH**...11, 13 DECAL,CAUTION,DAMAGD MACHINE...11, 13 DECAL,CAUTION,MOVING PARTS...13 DECAL,CAUTION,MOVING PARTS SYM...15 DECAL,COSMETIC,SLC , 13, 15 DECAL,COSMETIC,SLC , 13, 15 DECAL,COSMETIC,SLC , 13, 15 DECAL,COSMETIC,SLC , 13, 15 DECAL,CRUSHING HAZ/BRAKE LOCK...11, 13 DECAL,DANGER,ELEC.HAZ...13, 15 DECAL,GENIE SUPERLIFT CONTRACT...11, 13, 15 DECAL,LABEL,OPER.MAN.STORAGE...11, 13 DECAL,LABEL,WINCH ONLY...11, 13 DECAL,LABEL,WINCH ONLY SYMB...15 DECAL,NOTICE BOOM SETUP...11, 13 DECAL,SILENT WINCH...11, 13 DECAL,SYMBOL-READ THE MANUAL...15 DECAL,WARNING ADJ FORK SETUP...11, 13 DECAL,WARNING BOOM SAFETY...11, 13 DECAL,WARNING STD.FORK SAFETY...11, 13 DECAL,WARNING,BRAKE LOCK SYMB...15 DECAL,WARNING,FALL HAZARD...11, 13 DECAL,WARNING,LOAD CHART SLC...15 DECAL,WARNING,NO RIDERS...11, 13 DECAL,WARNING,NO RIDERS SYMB...15 DECAL,WARNING/SAFETY-SLC...11, 13 DETENT BALL...35 DETENT BLOCK ASSY...35 DETENT SPRING...35 DOWN STOP...26 E E CLIP,.875 IN.SL LEG...19 E-RING, 3/ F FORK EXTENSION, SINGLE***...37 FORK,STD W/WORD DECALS SLC...37 FRAME SPACER,K G GEAR-PINION (80056)...35 GLIDE BUTTON,SIDE,GLL,.100 TK...17 GUARD, CABLE GUARD,CABLE*** GUARD,ROLLER, SL2,...21, 23, H HANDLE ASSY., 8-INCH, OFFSET...35 HANDLE GRIP, RUBBER.75 X HOLD DOWN KIT W/DECAL SL LONG...17 HOLD DOWN KIT W/DECAL SL SHORT...17 HOOK, " S "...39 I INSTRUCT.TUBE W/CAPS-1.75 X K KIT, CABLE ANCHOR BRK, SLC/ST*...23 KIT,CBL GRD,W/WRD DCALS,SLC...21 L LATCH PLATE,STABILIZER SL LOAD PLATFORM W/DECALS, SLC...39 LOADING WHEEL ASSY ST/SL...21 LOADING WHEEL WELD.W/DECAL SL LOCK-BOLT, REEL (80056)...35 M MAST STIFF. ASSY.SLC,ST MAST STIFFENER,LEFT,GRAY***...21 MAST STIFFENER,RIGHT,GRAY***...21 N NUT,HEX,JAM,1/ , 33 NUT,LP NYLOCK,1/ , 23, 33 NUT,LP NYLOCK,1/ NUT,LP NYLOCK,3/ NUT,LP NYLOCK,5/ NUT,NYLOCK,1/ , 23, 25 26, NUT,NYLOCK,1/ , 35 NUT,NYLOCK,3/ , 19, 21, 26, 29 30, 35, 41 NUT,NYLOCK,5/ NUT,SQUARE 3/8-16 NC, PLATED NUT,WING,1/ P PAWL-RATCHET (80056)...35 PIN,BALL RET.-.5 X , 39 PIN,COTTER,.125 X PIN,COTTER,.125 X , 41 PIN,LOCK,SHORT***...37 PIN,ROLL,.25 X PIN,ROLL,.25 X PIN,TOGGLE,.50 X 8.13***...17, 37, 39 PINION GEAR AND DISC K-1550 (7590)...33 PIPE CRADLE, BLUE...39 PIVOT TUBE SL2 LEG...19 PIVOT TUBE,STABILIZER...19 PLATE,DOUBLER,DOWNSTOP...26 PLATE,DOUBLER,SL MAST...23, PULLEY MOUNT, SL PULLEY MOUNT,#1 COLUMN,GRY,SLC PULLEY W/BEARING,ALUMINUM*** R RATCHET GEAR, DLB RATCHET GEAR,K /2" I.D. (6777)...33 RATCHET PAWL KIT...33 RATCHET PAWL KIT, (33090)...35 REEL SPACER...35 RETAINING RING (6200)...33 RIVET,STEEL,P,.25 X ROLLER KIT(SLA,SLC)-1EA ROLLER KIT(SLA,SLC)-20EA ROLLER KIT(SLA,SLC)-6EA S SAFETY BRAKE ASSY(SQ.NUT)SL2**...26 SCREW,FHS,3/8-16 X SCREW,HHC,1/2-13 X 1.25 GR5...23, Superlift Contractor 43

44 Part Description Index (continued) SCREW,HHC,1/2-13 X SCREW,HHC,1/2-13 X , 21 SCREW,HHC,1/2-13 X 6,GRD SCREW,HHC,1/4-20 X SCREW,HHC,1/4-20 X SCREW,HHC,1/4-20 X 5.25(80056)...35 SCREW,HHC,3/8-16 X , SCREW,HHC,3/8-16 X , 19, 21, 26 SCREW,HHC,3/8-16 X 1.25 GRD , 21, 29 30, 41 SCREW,HHC,3/8-16 X 1.50,GR5...19, 35 SCREW,HHC,3/8-16 X SCREW,HHC,3/8-16 X SCREW,HHC,3/8-16 X SCREW,HHC,5/16-18 X 6 GRD SCREW-THRD FORM,HH-SLT, 1/2"...35 SERIAL NUMBER PLATE, SL CONTR...11 SERVICE KIT,PINION SHAFT-K SERVICE KIT,PINION SHAFT-K SHAFT ASSY, PRIMARY...35 SHAFT ASSY,INTERMED. (80056)...35 SHAFT,PINION (32891)...33 SHIM,.75 X.45 X SHIM,SAFETY BRAKE, SLC SINTERED IRON BEARING,1-1/4**...35 SL REAR TRANSPORT WHEEL ASSY...41 SL/SLC PIPE HOLDER ACCESSORY...39 SLA/SLC STD.BOOM ASSY/SERVICE...39 SLC STD.BOOM ASSY/SERVICE/GRAY...39 SLC, ADJ FORK ASSEMBLY...37 SLC, STABILIZER ASSY(SET)/SERV...19 SPACER...35 SPACER, DRUM BOLT, K SPACER,MAST STIFFENER...21 SPACER,PINION SHAFT (32890)...33 SPACER-RATCHET (80056)...35 SPRING,HOLDOWN SL2E...17 SPRING,STABILIZER LATCH SL SPRING-RATCHET (80056)...35 STABILIZER STRUT,ASSY...19 STRUT, LH, SL STRUT, RH, SL SVC KIT, FRICTION KISC K/KX...33 T TUBE,DOWNSTOP...26 U U-BOLT,1/4-20 SL2 PIPE CRADLE...39 UP STOP V VIDEO,NTSC,SLA,CABLING PROCDR W WASHER,DOUBLE D...35 WASHER,FLAT,.5 HARDENED...23, 26 WASHER,FLAT,.5X.125,HARDENED* WASHER,FLAT,NYLON.515X.88X WASHER,FLAT,USS,1/2",Y...19, 21, 23, WASHER,FLAT,USS,3/8",Y...19, 21 WASHER,FLAT,USS,5/16",Y...26, 35 WASHER,LOCK,0.5"...19 WASHER,PUSH ON.75 SHAFT...21 WASHER,SHIM,.5 X.875 X , 26, WASHER,SHIM,.765X1.312 X.093**...17, 21, 41 WASHER,SHIM,1.50 X.890 X WASHER-FLAT, 1/2" (80056)...35 WELDMENT, LEG, SLC-12 GRAY...19 WELDMENT, LEG, SLC-24 GRAY...19 WELDMENT, LEG, SLC-6 GRAY...19 WELDMENT, LOADING WHEEL AXLE...21 WELDMENT, STABILIZER, SLC GRAY...19 WELDMENT,ARM ADJ. FORK,"GRAY"...37 WELDMENT,CLEVIS STD. BOOM...39 WELDMENT,LEG,SLC-18 GRAY***...19 WELDMNT,LOADING WHEEL,GRAY,SLC...21 WHEEL SPACER MNT WELD LH,SL...17, 41 WHEEL SPACER MOUNT WELD,RH,SL...17, 41 W H E E L S P A C E R WELDMENT,SL"GRAY"...17, 41 WHEEL,POLY,6X2, 3/4**...21 WHEEL,POLYOLEFIN,2.5X1.25,7/ WHEEL,ROLLER,NYLATRON, , 23, WHEEL,SOLID RUBBER,10X.75X , 41 WHEEL,TRANSPORT SL 10X.75X , 41 WINCH BRACKET, DRUM BOLT LOCK...33 WINCH GEAR COVERS, K WINCH HANDLE 6" STD...33 WINCH HANDLE 8" STD...33 WINCH HANDLE-O.A.LENGTH-8"...33 WINCH PINION PLATE, K-1550 (7591)...33 WINCH PLATE W/DECAL ST...21 WINCH SPACER, 2 SPEED SLC,GRAY...21 WINCH SPACER,1 SPEED SLC, GRAY...21 WINCH W/DECAL,2 SPEED***...35 WINCH,W/DECAL 1SPEED SL/ST Superlift Contractor

45

46 Parts Manual Superlift Contractor from Rev B21