BH200 SERIES ROTARY CUTTER

Transcription

1 Revised Published01/19 BH200 SERIES ROTARY CUTTER PARTS MANUAL SECTION 121 MODELS BH215, BH216, BH217 An Operator s Manual was shipped with the equipment. The Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator s Manual is not with the equipment, contact your dealer or Bush Hog to obtain a copy before operating the equipment. Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at:

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3 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty RegistrationForm in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on thewarranty Card and on the Warranty Form that you retain.

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5 TABLE OF CONTENTS BH200 SERIES ROTARY CUTTERS BH215, BH216, BH217 DESCRIPTION...PAGE NUMBER Front Belting and Rear Band BH215, BH216, BH217 (ALL MODELS) Front Chains and Rear Chains BH215, BH216, BH217 (ALL MODELS) , BH215 Base Frame Assembly , BH216 Base Frame Assembly , BH217 Base Frame Assembly , Gearbox Assembly BH Gearbox Assembly BH Gearbox Assembly BH Driveline Assembly Offset Shear Bolt BH215 and BH Driveline Assembly Slip Clutch BH Driveline Assembly Slip Clutch BH Driveline Assembly Slip Clutch BH215 and BH Driveline Assembly Slip Clutch BH Hitch Assembly BH215, BH216 and BH Tailwheel and Related Parts BH215 and BH Tailwheel and Related Parts BH

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7 FRONT BELTING and REAR BAND All Models BH215, BH216, BH217 r t y u u y t e r q w REF. PART DESCRIPTION QTY. NO. NO. REQ D Angle for BH215-5 Models Angle for BH216-6 Models Angle for BH217-7 Models Belting BH215-5 Models Belting BH216-6 Models Belting BH217-7 Models Rear Band BH Rear Band BH Rear Band BH BH Carriage Bolt 3/8 x 1 G5 ZP * BH Flatwasher 3/8 ZP * Lockwasher 3/8 * Hex Nut 3/8 CP * * As Required

8 FRONT CHAINS and REAR CHAINS All Models BH215, BH216, BH217 1) o i y 1! 1@ 1# 1$ 1$ 1# 1@ u i y t 1! r e w q

9 FRONT CHAINS and REAR CHAINS All Models BH215, BH216, BH217 REF. PART DESCRIPTION QTY. NO. NO. REQ D SP Front Chain Assy. BH SP Front Chain Assy. BH SP Front Chain Assy. BH Chain, 6 Link * 3 Chain Bracket, Front Retainer Rod, Front BH Retainer Rod, Front BH Retainer Rod, Front BH Rear Chain Assy. LH, BH Rear Chain Assy. LH, BH Rear Chain Assy. LH, BH Chain, 4 Link * 7 Rear Chain Bracket, LH Retainer Rod, Rear, BH Retainer Rod, Rear, BH Retainer Rod, Rear, BH Rear Chain Assy. RH, BH Rear Chain Assy. RH, BH Rear Chain Assy. RH, BH Rear Chain Bracket, RH BH Carriage Bolt 3/8 x 1 Gr.5 * BH Flatwasher 3/8 * Lockwasher 3/8 * Hex Nut 3/8 * *As Required

10 BASE FRAME ASSEMBLY MODEL BH215 ROTARY CUTTER December, 2018 w y t e r 3# 2# 2) 3$ 1$ 1( 2% 3@ 2* 2^ 2$ 2& q 2( 2^ 3! 2! 1# 1% 1^ 3) 2@ 1@ u 1) 1! i 1* 1& o

11 BASE FRAME ASSEMBLY MODEL BH215 ROTARY CUTTER December, 2018 REF. PART DESCRIPTION QTY. NO. NO. REQ D. 1 - Deck Weldment, BH Red ( ) 1 - Deck Weldment, JD Green ( ) 1 - Deck Weldment, Kub Orange ( ) 1 - Deck Weldment, NH Blue ( ) BH Gearbox Assembly Input Shield Locknut 5/16 ZP BH Flatwasher 5/16 ZP HHCS M8 x 1.25 x 15 G8.8 w/patch Pan Weldment Blade Bolt Kit BH Blade Bolt Lockwasher 1-1/8 CP BH Jamnut 1-1/8 NF BH Blade, 5 Uplift BH Flatwasher 5/8 ZP Owners Manual Tube BH HHCS 5/8 x 2-1/2 G8 ZP Back-up Plate, Gearbox Castle Nut M24 x Washer Klik Pin 7/16 x 1-3/ Hitch Pin 7/8 x Bushing, Quick Hitch Decal, BH - Reflect Decal, Made in USA 1 24 D813 Decal, Danger Multilingual 1 25 D454 Decal, Warning Crush Hazard 1 26 D614 Decal, Danger Thrown Objects 2 27 D590 Decal, Lube 1 28 D551 Decal, Blade Rotation CCW 1 29 D559 Decal, Genuine BH Parts 1 30 D549 Decal, Danger, Operation 1 31 D547 Decal, Danger 1 32 D546 Decal, Danger Guard Missing Red Reflector Decal, Model, BH

12 BASE FRAME ASSEMBLY MODEL BH216 ROTARY CUTTER December, 2018 w y t e r 3# 2# 2) 3$ 1$ 1( 2% 3@ 2* 2^ 2$ 2& q 2( 2^ 3! 2! 1# 1% 1^ 3) 2@ 1@ u 1) 1! i 1* 1& o

13 BASE FRAME ASSEMBLY MODEL BH216 ROTARY CUTTER December, 2018 REF. PART DESCRIPTION QTY. NO. NO. REQ D. 1 - Deck Weldment, BH Red ( ) 1 - Deck Weldment, JD Green ( ) 1 - Deck Weldment, Kub Orange ( ) 1 - Deck Weldment, NH Blue ( ) BH Gearbox Assembly Input Shield Locknut 5/16 ZP BH Flatwasher 5/16 ZP HHCS M8 x 1.25 x 15 G8.8 w/patch Pan Weldment Blade Bolt Kit BH Blade Bolt Lockwasher 1-1/8 CP BH Jamnut 1-1/8 NF BH Blade, 6 Uplift BH Flatwasher 5/8 ZP Owners Manual Tube BH HHCS 5/8 x 2-1/2 G8 ZP Back-up Plate, Gearbox Castle Nut M24 x Washer Klik Pin 7/16 x 1-3/ Hitch Pin 7/8 x Bushing, Quick Hitch Decal, BH - Reflect Decal, Made in USA 1 24 D813 Decal, Danger Multilingual 1 25 D454 Decal, Warning Crush Hazard 1 26 D614 Decal, Danger Thrown Objects 2 27 D590 Decal, Lube 1 28 D551 Decal, Blade Rotation CCW 1 29 D559 Decal, Genuine BH Parts 1 30 D549 Decal, Danger, Operation 1 31 D547 Decal, Danger 1 32 D546 Decal, Danger Guard Missing Red Reflector Decal, Model, BH

14 BASE FRAME ASSEMBLY MODEL BH217 ROTARY CUTTER December, 2018 w 1# 1@ e 1! 2& 2^ 2% q 1& 3! 2( 2* 3) 1$ 2$ 2) 1^ 3) 2* 2( 3! 1* 1( 2@ 2! 1^ 2# 1) t r 1% i o y u

15 December, 2018 BASE FRAME ASSEMBLY MODEL BH217 ROTARY CUTTER REF. PART DESCRIPTION QTY. NO. NO. REQ D. 1 - Deck Weldment, BH Red ( ) 1 - Deck Weldment, JD Green ( ) 1 - Deck Weldment, Kub Orange ( ) 1 - Deck Weldment, NH Blue ( ) BH Gearbox Assembly Input Shield Pan Weldment BH Blade, 7 Uplift Blade Bolt Kit BH Blade Bolt BH Jamnut 1-1/8 NF Lockwasher 1-1/8 CP HHCS 3/4 x 2-1/2 G5 ZP Locknut 3/4 GR BH Flatwasher 5/16 ZP HHCS M8 x 1.25 x 15 G Owners Manual Tube Decal, BH 2 16 D614 Decal, Danger Thrown Object Decal, Made in USA 1 18 D813 Decal, Danger Multilingual 1 19 D590 Decal, Lube 1 20 D551 Decal, Blade Rotation 1 21 D559 Decal, Genuine BH Parts 1 22 D549 Decal, Operation 1 23 D547 Decal, Danger 1 24 D546 Decal, Danger Guard Missing Red Reflector Decal, Model BH D454 Decal, Warning Crush Hazard Spacer, Cat Spacer Klik Pin.44 x Hitch Pin 7/8 x

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17 MODEL BH215 GEARBOX ASSEMBLY 540 RPM 27T 16T REF. PART NO. NO. DESCRIPTION QTY BH Gearbox Assembly Housing,EZ40 Gearbox Cap, EZ40 Gearbox Shaft, Input EZ40 Gearbox Seal, Oil 35x72x Sight Window C8 Capscrew, M10-1.5x16Gr Plug, Vent M Plug, Hex Socket Hd M Shaft, Output EZ40 Gearbox Nut, Castle M24x Washer, Hardened M25x44x Shim Kit, Input EZ Shim Kit, Output EZ Gear Kit, (16T & 27T Gears) Bearing, Ball (35x72x17) Snap Ring (72x75x2.5) Bearing, Roller (35x72x18.25) Nut, Castle M20x Bearing, Roller (30x72x20.75) Bearing, Roller (40x80x19.75) Snap Ring Seal, 40x80x Shield, Protective Cotter Pin M4x Cotter Pin M5x Dipstick Seal Washer

18 MODEL BH216 GEARBOX ASSEMBLY 540 RPM 22T 15T REF. PART NO. NO. DESCRIPTION QTY BH Gearbox Assembly 1 1 Housing,EZ40 Gearbox Cap, EZ40 Gearbox Shaft, Input EZ40 Gearbox Seal, Oil 35x72x Sight Window C8 Capscrew, M10-1.5x16Gr Plug, Vent M Plug, Hex Socket Hd M Shaft, Output EZ40 Gearbox Nut, Castle M24x Washer, Hardened M25x44x Shim Kit, Input EZ Shim Kit, Output EZ Gear Kit, (15T & 22T Gears) Bearing, Ball (35x72x17) Snap Ring (72x75x2.5) Bearing, Roller (35x72x18.25) Nut, Castle M20x Bearing, Roller (30x72x20.75) Bearing, Roller (40x80x19.75) Snap Ring Seal, 40x80x Shield, Protective Cotter Pin M4x Cotter Pin M5x Dipstick Seal Washer

19 MODEL BH217 GEARBOX ASSEMBLY 540 RPM 14T 17T REF. PART NO. NO. DESCRIPTION QTY BH Gearbox Assembly 1 1 Housing,EZ80 Gearbox Cap, EZ80 Gearbox Shaft, Input EZ80 Gearbox Seal, Oil 45x85x Sight Window 85mm BH Capscrew, M10-1.5x20Gr Plug, Hex Socket Hd M Shaft, Output EZ80 Gearbox Nut, Castle M30x Shim Kit, Input EZ Shim Kit, Output EZ Gear Kit, (14T & 17T Gears) Bearing, Ball (45x85x20.75) Snap Ring (85x88.5x3) Bearing, Roller (50x90x21.75) Snap Ring (90x93.5x3) Snap Ring (50x47x3) Shim (45.3x65.3x2.5) Cotter Pin M5X Shield, Protective Seal, Oil (60x90x10) Washer, Seal M Plug, Vent M Dipstick Cotter Pin M6x Nut, Castle M

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21 MODELS BH215 & BH216 DRIVELINE ASSEMBLY With OFFSET SHEAR BOLT 540 RPM DRIVESHAFT for Model BH215 with OFFSET SHEAR BOLT DRIVESHAFT for Model BH216 with OFFSET SHEAR BOLT REF. PART DESCRIPTION QTY. NO. NO. REQ D SP Driveshaft Assy for BH Complete Collar Yoke Cross Journal Set Complete Shear Bolt Yoke Guard Retaining Collar, Outer Bolt Guard Retaining Collar, Inner Complete Shield Ball Collar Kit1-3/ BH Capscrew M8 x 1.25 x Grease Fitting BH Hex Nut M8 x Half Female Shaft w/ Shield Half Male Shaft w/ Shield Danger Decal, Outer Tube Danger Decal, Outer Shield Push Pin Set Shear Bolt (Pkg.of 5) 1 REF. PART DESCRIPTION QTY. NO. NO. REQ D SP Driveshaft Assy for BH Complete Collar Yoke Cross Journal Set Complete Shear Bolt Yoke Guard Retaining Collar, Outer Bolt Guard Retaining Collar, Inner Complete Shield Ball Collar Kit1-3/ Capscrew M10 x 1.5 x 55 Gr Grease Fitting Hex Nut M10 x Order Complete Driveshaft Assy Order Complete Driveshaft Assy Danger Decal, Outer Tube Danger Decal, Outer Shield Push Pin Set Shear Bolt (Pkg.of 5)

22 November, 2018 MODEL BH SP DRIVELINE ASSEMBLY With SLIP CLUTCH 540 RPM REF. PART NO. NO. DESCRIPTION QTY SP Driveshaft Assembly Yoke With Collar Collar Kit Cross Kit Friction Clutch Spring And Bolt Kit Clutch Pad Clamp Pin For Hub Safety Decal Inner Safety Decal Outer 1 10 N/A Outer Shield Cone Outer Shield Bearing Inner Shield Bearing 1 13 N/A Inner Shield Cone Shield Complete Bush, Friction Clutch

23 November, 2018 MODEL BH SP DRIVELINE ASSEMBLY With SLIP CLUTCH 540 RPM REF. PART NO. NO. DESCRIPTION QTY SP Driveshaft Assembly Yoke With Collar Collar Kit Cross Kit Friction Clutch Spring And Bolt Kit Clutch Pad Clamp Pin For Hub Safety Decal Inner Safety Decal Outer 1 10 N/A Outer Shield Cone Outer Shield Bearing Inner Shield Bearing 1 13 N/A Inner Shield Cone Shield Complete Bush, Friction Clutch

24 December, 2018 MODELS BH215 & BH216 DRIVELINE ASSEMBLY With SLIP CLUTCH 540 RPM SP DRIVESHAFT for Model BH216 with Slip Clutch REF. NO. PART NO. DESCRIPTION QTY SP Driveshaft Assy for BH Complete Collar Yoke Cross Journal Set Complete Disc Clutch Guard Retaining Collar, Outer Bolt Guard Retaining Collar, Inner Complete Shield ( ) Ball Collar Kit 1-3/ Spring Flanged Yoke Bushing Lining Ring Tapered Pin Set 1-3/ Clutch Support Pressure Plate Capscrew M10 x 1.25 x Hex Nut M10 x Half Female Shaft w/shield ( ) Half Male Shaft w/shield ( ) Danger Decal, Outer Tube Danger Decal, Outer Shield SP DRIVESHAFT for Model BH215 with Slip Clutch REF. NO. PART NO. DESCRIPTION QTY SP Driveshaft Assy for BH Complete Collar Yoke Cross Journal Set Complete Disc Clutch Guard Retaining Collar, Outer Bolt Guard Retaining Collar, Inner Complete Shield ( ) Ball Collar Kit 1-3/ Spring Flanged Yoke Bushing Lining Ring Tapered Pin Set 1-3/ Clutch Support Pressure Plate Capscrew M10 x 1.25 x Hex Nut M10 x Half Female Shaft w/shield ( ) Half Male Shaft w/shield ( ) Danger Decal, Outer Tube Danger Decal, Outer Shield

25 MODEL BH SP DRIVELINE ASSEMBLY With SLIP CLUTCH 540 RPM REF. PART NO. NO. DESCRIPTION QTY SP Driveline Assembly BH Complete Collar Yoke Cross Journal Set Complete Disc Clutch F Guard Retaining Collar, Outer Bolt Guard Retaining Collar, Inner Complete Shield Ball Collar Kit 1-3/ Spring Flanged Yoke Bushing Lining Ring Tapered Pin Set 1-3/ Clutch Support F Inner Plate Pressure Plate BH Capscrew M10 x 1.5 x BH Lock Nut M10 x Half Female Shaft w/ Shield 1 20 Half Male Shaft w/ Shield Danger Decal, Outer Tube Danger Decal, Outer Shield

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27 MODELS BH215, BH216 & BH217 HITCH ASSEMBLY 1$ e 1( o 1) 1% 1& t u y1* 1( 1! 1) i r 1# i r 1^ 1* yu t i q 1@ y w y t REF. PART NO. NO. DESCRIPTION QTY HHCS 5/8 x6-1/2 G5 ZP Bushing.88 x.67 x 5.3 OL HHCS 3/4 x 2-1/4 G5 ZP Wear Bushing BH Locknut 5/8 CP Flatwasher 5/8 SAE ZP Strut Weldment Bushing Locknut 3/4 CP HHCS 3/4 x 5-1/2 G5 ZP Spacer Bushing Cat 1 QH Top Bushing RH Strut, BH RH Strut, BH RH Strut, BH Toggle, RH LH Strut, BH LH Strut, BH LH Strut, BH Toggle, LH RH Riser Strut LH Riser Strut HHCS 5/8 x 2-1/4 G5 ZP Bushing

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29 MODELS BH215 & BH216 TAILWHEEL and RELATED PARTS REF. PART NO. NO. DESCRIPTION QTY SP Tailwheel Assy Caster Fork Weld BH Solid Tire Assy Hub Casting Flatwasher M BH Capscrew M12 x 1.75 x 25 Gr Axle Bolt BH Slotted Hex Nut 3/4 NF CP Bearing Assy Seal Bushing Protective Cap Washer Roll Pin, 10 x 50, Metric Cotter Pin 3/16 x BH Grease Fitting Tailwheel Tube Weld. for BH Tailwheel Tube Weld. for BH Capscrew 5/8 x 4-3/4 Gr Flatwasher 5/ BH Locknut 5/

30 MODEL BH217 TAILWHEEL and RELATED PARTS REF. PART NO. NO. DESCRIPTION QTY Tailwheel Assy BH Solid Tire Assy Hub Casting Flatwasher M BH Capscrew M12 x 1.75 x 25 Gr Axle Bolt 3/4-16 Thread BH Slotted Nut 3/4-16 Thread Bearing Assy Seal Bushing Cap, Protective Washer BH Roll Pin1/2 x 2-1/ Cotter Pin 3/16 x BH Grease Fitting Fork Assy Tailwheel Tube Weld. for BH Capscrew 5/8 x 4-3/4 Gr Flatwasher 5/ BH Locknut 5/

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32 SELMA, AL