Serial Number Range. Superlift Contractor. from SN SLCG to SLCG from SLCP Part No GT

Transcription

1 Serial Number Range Superlift Contractor from SN SLCG to SLCG from SLCP Part No GT Rev A2 November 2018

2 2 Superlift Contractor Part No GT

3 How to Read Your Serial Number Part No GT Superlift Contractor 3

4 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at How to Read Your Serial Number...3 Parts Stocking List...7 How to Order Parts...8 Service Parts Fax Order Form...9 Electronic Version Click on any page number to view the figure. 001 Parts Stocking List Parts Stocking List Decals Decals with Words Decals with symbols Base Components Base Components, View Base Components, View Mast and Winch Components Mast Components, View Mast Components, View Mast Components, View Columns, Pulleys and Cables Winch Components - Single Speed Winch Components - Two Speed Accessories Forks Pipe Cradle, Load Platform and Boom Arm Rear Wheels...38 Indices Part Number Index...40 Part Description Index...41 Cross References Fittings Cross Reference Superlift Contractor Part No GT

5 Table of Contents (continued) This Page Intentionally Left Blank Part No GT Superlift Contractor 5

6 Notes 6 Superlift Contractor Part No GT

7 Parts Stocking List Part No GT Superlift Contractor 7

8 How To Order Parts 8 Superlift Contractor Part No GT

9 Fax Order Form Part No GT Superlift Contractor 9

10 001 Parts Stocking List November Parts Stocking List 10 Superlift Contractor Part No GT

11 001 Parts Stocking List Parts Stocking List Item Part No. Description Qty. A GT GT 1268GT 1484GT 32150GT 32151GT 52701GT 65764GT 27581GT 31587GT 12402GT 35005GT 37061GT 40117GT 40121GT 40122GT 40458GT 6099GT 6190GT 72264GT 7250GT 7251GT 7571GT 80157GT 32475GT 32473GT 35101GT 33875GT GENERAL SERVICE PARTS PAINT,WET,TRAFFIC BLACK (1 GL)** 1-gallon PAINT, AEROSOL, TRAFFIC BLACK 12-ounce spray paint PAINT,AEROSOL,GENIE GRAY*** 12-ounce spray paint PAINT,AEROSOL,BRIGHT BLUE*** 12-ounce spray paint PAINT,WET,GENIE BLUE (1 GL)** 1-gallon PAINT,WET,GENIE GRAY (1 GL)** 1-gallon VIDEO,NTSC,SLA,CABLING PROCDR LOCTITE 262 PERM. THREAD LOCK* MANUALS MANUAL,AEM SAFETY MANUAL,RESPON,A92.5 BOOM WINCH PARTS CABLE REPLACEMENT COUPLER CABLE ASSEMBLY, SLC-6*** BRAKE FACE,DLB800 RATCHET PAWL KIT, (33090) RATCHET WHEEL WASHER,DOUBLE D. RATCHET PAWL KIT CABLE ASSEMBLY SL 408" CABLE KEEP.KIT (BRACKET TYPE)* SHAFT ASSY, PRIMARY CABLE ASSY SL/ST 588" 3/16"*** CABLE ASSY SL/ST 756" 3/16"*** BRAKE DISK,.5 BORE,K-1550 GEAR-PINION (80056) BOLT-ROLLER,1/2-13X1.84 ZINC WHEEL,ROLLER,NYLATRON,1.75 SAFETY BRAKE ASSY(SQ.NUT)SL2** SAFETY BRAKE TOOL ASSEMBLY Part No GT Superlift Contractor 11

12 100 Decals November Decals with Words 12 Superlift Contractor Part No GT

13 100 Decals Decals with Words Item Part No. Description Qty A 15B 15C GT 32687GT 32714GT 32716GT 32717GT 32770GT 32775GT 32885GT 32938GT 32939GT 33468GT 40513GT 52675GT 52984GT 52992GT 52993GT 52994GT 52995GT 97529GT 97547GT DECAL,LABEL,OPER.MAN.STORAGE..1 DECAL,WARNING STD.FORK SAFETY...1 DECAL,WARNING ADJ FORK SETUP...1 DECAL,NOTICE BOOM SETUP...1 DECAL,WARNING BOOM SAFETY...1 DECAL,2 SPD.WINCH**...1 DECAL,WARNING,FALL HAZARD...1 DECAL,SILENT WINCH...1 DECAL,LABEL,WINCH ONLY...1 DECAL,CRUSHING HAZ/BRAKE LOCK...1 DECAL,WARNING,NO RIDERS...1 DECAL,WARNING/SAFETY-SLC...1 DECAL,CAUTION,DAMAGD MACHINE...1 DECAL,GENIE SUPERLIFT CONTRACT...2 DECAL,COSMETIC,SLC DECAL,COSMETIC,SLC-12 DECAL,COSMETIC,SLC-18 DECAL,COSMETIC,SLC-24 DECAL,CAUTION,MOVING PARTS...1 DECAL,DANGER,ELEC.HAZ...2 Part No GT Superlift Contractor 13

14 100 Decals November Decals with symbols 14 Superlift Contractor Part No GT

15 100 Decals Decals with symbols Item Part No. Description Qty A 2B 2C GT 52992GT 52993GT 52994GT 52995GT 82487GT 82964GT 97532GT 97539GT 97541GT 97543GT 97545GT 97546GT DECAL,GENIE SUPERLIFT CONTRACT...2 DECAL,COSMETIC,SLC DECAL,COSMETIC,SLC-12 DECAL,COSMETIC,SLC-18 DECAL,COSMETIC,SLC-24 DECAL, SYMBOL - READ THE MANUAL...1 DECAL,WARNING,NO RIDERS SYMB...1 DECAL,CAUTION,MOVING PARTS SYM...1 DECAL,DANGER,ELEC.HAZ...2 DECAL,LABEL,WINCH ONLY SYMB...1 DECAL,WARNING,LOAD CHART SLC...1 DECAL,WARNING,BRAKE LOCK SYMB...1 DECAL,2 SPD.WINCH SYMB...1 Part No GT Superlift Contractor 15

16 200 Base Components November Base Components, View 1 16 Superlift Contractor Part No GT

17 200 Base Components Base Components, View 1 Item Part No. Description Qty A 2B 2C A SGT SGT SGT SGT 21443GT 33658GT 6175GT 4828GT 57735GT SGT 6094GT 57237GT SGT 6564GT GT SGT 6019GT 12016GT 58750GT 58095GT 11890GT 48301GT Ref. Columns (refer to 304.1) BASE ASSY W/DECALS,SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC SHIM,.75 X.45 X SPRING,HOLDOWN SL2E...1 SCREW,HHC,3/8-16 X 1 NUT,NYLOCK,3/8-16 CASTER,PL,SW,SB, 5 X 1.5***...2 WHEEL SPACER MOUNT WELD,RH,SL...1 PIN,COTTER,.125 X AXLE ROD, TRANSPORT WHEEL,SL...1 WHEEL SPACER WELDMENT,SL"GRAY"...1 WASHER, SHIM,.765 X X WHEEL,TRANSPORT SL 10X.75X2.75 WHEEL SPACER MNT WELD LH,SL...1 SCREW,HHC,3/8-16 X 1.25 GRD 5 PIN,COTTER,.125 X HOLD DOWN KIT W/DECAL SL SHORT...1 SLC-6 (includes item numbers 16 and 18) HOLD DOWN KIT W/DECAL SL LONG...1 SLC-12, SLC-18, SLC-24 (includes items numbers 16 and 18) GLIDE BUTTON,SIDE,GLL,.100 TK...1 PIN,TOGGLE,.50 X 8.13***...1 Ref. Carriage (refer to 304.1) Part No GT Superlift Contractor 17

18 200 Base Components November Base Components, View 2 18 Superlift Contractor Part No GT

19 200 Base Components Base Components, View 2 Item Part No. Description Qty. 1A 1B A 9B 9C 9D SGT 32883GT 32884GT 4828GT 6097GT 8516GT 35212GT 32509GT 6175GT 35015GT 35016GT 35017GT 35018GT 57734GT 32524GT 57782GT 32499GT 33373GT 6732GT 6086GT GT 57746GT 6034GT 6033GT 6095GT 35019GT 5224GT 6732GT 32519GT 58094GT 11337GT 32577GT 35213GT 32576GT 33670GT SLC, STABILIZER ASSY(SET)/SERV (includes items 2-5, 16, 18-30) STRUT,LH,SL2...1 STRUT,RH,SL2...1 shown NUT,NYLOCK,3/8-16 WASHER,FLAT,USS,3/8",Y SCREW, HCC, 3/8-16 X 1.50 BRACKET, STAB.MOUNT,"GRAY"**...1 Ref. Base Assembly with Decals...1 (refer to 201.1) PIVOT TUBE SL2 LEG...2 SCREW,HHC,3/8-16 X 1 WELDMENT, LEG, SLC-6 GRAY...2 WELDMENT, LEG, SLC-12 GRAY WELDMENT,LEG,SLC-18 GRAY*** WELDMENT, LEG, SLC-24 GRAY CASTER,SW, 4 X 1.5 (RED)...2 AXLE TUBE, SL2 LEG...2 WHEEL,POLYOLEFIN,2.5X1.25,7/8...2 E CLIP,.875 IN.SL LEG...4 WASHER,SHIM,1.50 X.890 X SCREW,HHC,1/2-13 X NUT,LP NYLOCK,1/2-13 ASSY,PIN & LANYARD***...2 CASTER,POST,SW,3.5 (DARK GRAY)...2 NUT,HEX,JAM,1/2-13 WASHER,LOCK,0.5" WASHER,FLAT,USS,1/2",Y WELDMENT, STABILIZER, SLC GRAY...2 SCREW,HHC,3/8-16 X 2 SCREW,HHC,1/2-13 X 3.25 SPRING,STABILIZER LATCH SL2...2 STABILIZER STRUT,ASSY...2 (includes item 27) PIN,ROLL,.25 X LATCH PLATE,STABILIZER SL2...6 CLAMP TUBE,STABILIZER-"GRAY"...2 PIVOT TUBE,STABILIZER...2 SKID PAD...2 Part No GT Superlift Contractor 19

20 300 Mast and Winch Components November Mast Components, View 1 20 Superlift Contractor Part No GT

21 300 Mast and Winch Components Mast Components, View 1 Item Part No. Description Qty. Item Part No. Description Qty GT MAST STIFF. ASSY.SLC,ST2 includes GT WINCH SPACER, 2 SPEED SLC,GRAY GT GT BOE LUBE...1 aluminum dry lubricant NUT, NYLOCK,3/8-16,GR8, ZINC GT KIT,CBL GRD,W/WRD DCALS,SLC...1 (Australia models) (assembly with word decals) GT WASHER,FLAT,USS,3/8",Y...1 (one speed winch) 2A 6097GT WASHER,FLAT,USS,3/8",Y...3 (two speed winch) GT SCREW,HHC,3/8-16 X 3 SLC-6, SLC-12 3A 6175GT SCREW,HHC,3/8-16 X 1 SLC-18, SLC GT SCREW,HHC,3/8-16 X 1.25 GRD GT MAST STIFFENER,RIGHT,GRAY*** GT WHEEL,ROLLER,NYLATRON, GT SPACER,MAST STIFFENER GT NUT, NYLOCK, 1/2-13, GR8, ZINC GT SCREW,HHC,1/2-13 X 6,GRD GT MAST STIFFENER,LEFT,GRAY*** GT WASHER,FLAT,USS,1/2",Y GT BOLT-ROLLER,1/2-13X1.84 ZINC GT GUARD,ROLLER, SL2, GT WINCH PLATE W/DECAL ST GT SCREW,HHC,1/4-20 X GT NUT,NYLOCK,1/ GT INSTRUCT.TUBE W/CAPS-1.75 X GT CAP,INSTRUCTION TUBE (RED) GT CLAMP,1.88,#30 X 1/4,RUB CUSH GT RIVET,STEEL,P,.25 X GT SCREW,HHC,1/2-13 X GT WASHER,FLAT,NYLON.515X.88X GT ASSY,PIN & LANYARD*** GT HANDLE GRIP, RUBBER.75 X GT WASHER,PUSH ON.75 SHAFT GT WASHER, SHIM,.765 X X GT WHEEL,POLY,6X2, 3/4** A 33540GT LOADING WHEEL ASSY ST/SL 27B 33540GT LOADING WHEEL ASSY ST/SL (assembly with word decals) (includes items 23-26) 27C 35819GT LOADING WHEEL WELD.W/DECAL SL2 (assembly with symbol decals) (includes items 23-26) GT WINCH SPACER,1 SPEED SLC, GRAY Ref. Winch Assembly (refer to or 306.1) Part No GT Superlift Contractor 21

22 300 Mast and Winch Components November Mast Components, View 2 22 Superlift Contractor Part No GT

23 300 Mast and Winch Components Mast Components, View 2 Item Part No. Description Qty GT 6095GT GT 80987GT 6052GT 6086GT 32475GT 13066GT 32473GT 32474GT 33811GT 57016GT SCREW,HHC,1/2-13 X 1.25 GR5 WASHER,FLAT,USS,1/2",Y NUT, NYLOCK, 1/2-13, GR8, ZINC KIT, CABLE ANCHOR BRK, SLC/ST*...1 WASHER,SHIM,.5 X.875 X.063 NUT,LP NYLOCK,1/2-13 Ref. Cable Assembly (refer to 304.1) BOLT-ROLLER,1/2-13X1.84 ZINC...8 WASHER,FLAT,.5 HARDENED...6 WHEEL,ROLLER,NYLATRON, GUARD,ROLLER, SL2,...5 Ref. Carriage (refer to 304.1) COUPLER BAR ASSEMBLY,SLA&C,ST2...1 PLATE,DOUBLER,SL MAST...1 Ref. Number 1 Column (refer to 304.1) Part No GT Superlift Contractor 23

24 300 Mast and Winch Components November Mast Components, View 3 24 Superlift Contractor Part No GT

25 300 Mast and Winch Components Mast Components, View 3 Item Part No. Description Qty. Item Part No. Description Qty A 3B 3C 4 4A 4B 4C A 7B 7C 8 8A 8B 8C 9 9A 9B 9C 7713GT 8255GT 6198GT GT GT GT 6095GT 6095GT 6095GT 6095GT 57016GT 32474GT 32474GT 32474GT 32474GT 32473GT 40153GT 40154GT 40155GT 32473GT 32473GT 32473GT 32475GT 32475GT 32475GT 32475GT NUT, LP NYLOCK, 3/8-16 SCREW,HHC,3/8-16 X.75 NUT,NYLOCK,1/ SLC-6 NUT, NYLOCK, 1/2-13, GR8, ZINC...6 SLC-12 NUT, NYLOCK, 1/2-13, GR8, ZINC...9 SLC-18 NUT, NYLOCK, 1/2-13, GR8, ZINC...12 SLC-24 WASHER,FLAT,USS,1/2",Y...3 SLC-6 WASHER,FLAT,USS,1/2",Y...6 SLC-12 WASHER,FLAT,USS,1/2",Y...9 SLC-18 WASHER,FLAT,USS,1/2",Y...12 SLC-24 PLATE,DOUBLER,SL MAST...1 Ref. Number 1 Column (refer to 304.1) GUARD,ROLLER, SL2,...3 SLC-6 GUARD,ROLLER, SL2,...8 SLC-12 GUARD,ROLLER, SL2,...13 SLC-18 GUARD,ROLLER, SL2,...18 SLC-24 WHEEL,ROLLER,NYLATRON, SLC-6 ROLLER KIT(SLA,SLC)-1EA. includes one roller with fasteners ROLLER KIT(SLA,SLC)-6EA. includes six rollers with all fasteners ROLLER KIT(SLA,SLC)-20EA includes twenty rollers with all fasteners WHEEL,ROLLER,NYLATRON, SLC-12 WHEEL,ROLLER,NYLATRON, SLC-18 WHEEL,ROLLER,NYLATRON, SLC-24 BOLT-ROLLER,1/2-13X1.84 ZINC...3 SLC-6 BOLT-ROLLER,1/2-13X1.84 ZINC...10 SLC-12 BOLT-ROLLER,1/2-13X1.84 ZINC...17 SLC-18 BOLT-ROLLER,1/2-13X1.84 ZINC...24 SLC A 11B 11C 12 12A 12B 12C 13 13A 13B 14 14A 14B 14C 15 15A 15B 15C GT 35463GT 35463GT 35463GT 35442GT 35442GT 35442GT 35442GT 35443GT 35443GT 35443GT 35408GT 35408GT 35408GT 35408GT 35101GT 35101GT 35101GT 35101GT 32522GT 6175GT 5397GT GT Ref. Number 2 Column (refer to 304.1) SCREW,FHS,3/8-16 X SLC-6 SCREW,FHS,3/8-16 X SLC-12 SCREW,FHS,3/8-16 X SLC-18 SCREW,FHS,3/8-16 X SLC-24 SHIM,SAFETY BRAKE, SLC...1 SLC-6 SHIM,SAFETY BRAKE, SLC...2 SLC-12 SHIM,SAFETY BRAKE, SLC...3 SLC-18 SHIM,SAFETY BRAKE, SLC...4 SLC-24 UP STOP...2 SLC-12 (models without safety brake) (not shown) UP STOP...2 SLC-18 (models without safety brake) (not shown) UP STOP...3 SLC-24 (models without safety brake) (not shown) NUT,SQUARE 3/8-16 NC, PLATED...1 SLC-6 NUT,SQUARE 3/8-16 NC, PLATED...2 SLC-12 NUT,SQUARE 3/8-16 NC, PLATED...3 SLC-18 NUT,SQUARE 3/8-16 NC, PLATED...4 SLC-24 SAFETY BRAKE ASSY(SQ.NUT)SL2**...1 SLC-6 SAFETY BRAKE ASSY(SQ.NUT)SL2**...2 SLC-12 SAFETY BRAKE ASSY(SQ.NUT)SL2**...3 SLC-18 SAFETY BRAKE ASSY(SQ.NUT)SL2**...4 SLC-24 DOWN STOP...1 SCREW,HHC,3/8-16 X 1 WASHER,FLAT,USS,5/16",Y NUT, NYLOCK,3/8-16,GR8, ZINC Part No GT Superlift Contractor 25

26 300 Mast and Winch Components November Mast Components, View 3 (continued) Item Part No. Description Qty. Item Part No. Description Qty GT WASHER,SHIM,.5 X.875 X SLC-12 28B 57024GT PLATE,DOUBLER,DOWNSTOP...3 SLC-24 20A 6052GT WASHER,SHIM,.5 X.875 X SLC-18 20B 6052GT WASHER,SHIM,.5 X.875 X SLC GT WASHER,FLAT,.5 HARDENED GT COUPLER BAR ASSEMBLY,SLA&C,ST2...1 SLC-6 22A 33811GT COUPLER BAR ASSEMBLY,SLA&C,ST2...2 SLC-12 22B 33811GT COUPLER BAR ASSEMBLY,SLA&C,ST2...3 SLC-18 22C 33811GT COUPLER BAR ASSEMBLY,SLA&C,ST2...4 SLC GT BLOCK,END,DOWNSTOP...2 SLC-12 23A 57019GT BLOCK,END,DOWNSTOP...4 SLC-18 23B 57019GT BLOCK,END,DOWNSTOP...6 SLC GT BUMPER,RUBBER,DOWNSTOP...2 SLC-12 24A 57022GT BUMPER,RUBBER,DOWNSTOP...4 SLC-18 24B 57022GT BUMPER,RUBBER,DOWNSTOP...6 SLC GT BOLT,SHOULDER,3/ LNG...2 SLC-12 25A 57023GT BOLT,SHOULDER,3/ LNG...8 SLC-18 25B 57023GT BOLT,SHOULDER,3/ LNG...12 SLC GT TUBE,DOWNSTOP...2 SLC-12 26A 57021GT TUBE,DOWNSTOP...4 SLC-18 26B 57021GT TUBE,DOWNSTOP...6 SLC GT BLOCK,PLUNGER,DOWNSTOP...2 SLC-12 27A 57018GT BLOCK,PLUNGER,DOWNSTOP...4 SLC-18 27B 57018GT BLOCK,PLUNGER,DOWNSTOP...6 SLC GT PLATE,DOUBLER,DOWNSTOP...1 SLC-12 28A 57024GT PLATE,DOUBLER,DOWNSTOP...2 SLC Superlift Contractor Part No GT

27 300 Mast and Winch Components This Page Intentionally Left Blank Mast Components, View 3 (continued) Part No GT Superlift Contractor 27

28 300 Mast and Winch Components November Columns, Pulleys and Cables 28 Superlift Contractor Part No GT

29 300 Mast and Winch Components Columns, Pulleys and Cables Item Part No. Description Qty. Item Part No. Description Qty GT GT SCREW,HHC,1/2-13 X 1.25 GR5 (quantity depends on height of unit) WASHER, FLAT, SAE,.5,GRADE 9 (quantity depends on height of unit) 14E GT SGT CABLE ASSY SL/ST 756" 3/16"***...1 SLC-24; Does not Include Cable Replacement Coupler COLUMN#1,MACHINED,SLC SERV...1 3A GT PULLEY, (SLC-6) SGT COLUMN#2,,MACHINED,SLC SERV (quantity depends on height of unit) 3B GT PULLEY, (SLC-12) GT CARRIAGE,SL CONTRACTOR***...1 3C GT PULLEY, (SLC-18) 3D GT PULLEY, (SLC-24) 4A GT COVER,PULLEY, (SLC-6) 4B GT COVER,PULLEY, (SLC-12) 4C GT COVER,PULLEY, (SLC-18) 4D GT COVER,PULLEY, (SLC-24) 5A GT MOUNT, PULLEY, INNER, (SLC-6) 5B GT MOUNT, PULLEY, INNER, (SLC-12) 5C GT MOUNT, PULLEY, INNER, (SLC-18) 5D GT MOUNT, PULLEY, INNER, (SLC-24) GT SCREW,HHC,3/8-16 X GT WASHER,FLAT,USS,5/16",Y GT SCREW,HHC,3/8-16 X 1.25 GRD GT WASHER,FLAT,USS,3/8",Y GT NUT, NYLOCK,3/8-16,GR8, ZINC GT MOUNT, PLLY, FIRST, 6203, GRAY GT SCREW,HHC,1/2-13 X GT NUT, NYLOCK, 1/2-13, GR8, ZINC 14A 52701GT VIDEO,NTSC,SLA,CABLING PROCDR (Sold Separately) 12402GT CABLE REPLACEMENT COUPLER (Sold Separately) 14B 35005GT CABLE ASSEMBLY, SLC-6***...1 SLC-6; Does not Include Cable Replacement Coupler 14C 6099GT CABLE ASSEMBLY SL 408"...1 SLC-12; Does not Include Cable Replacement Coupler 14D 7250GT CABLE ASSY SL/ST 588" 3/16"***...1 SLC-18; Does not Include Cable Replacement Coupler Part No GT Superlift Contractor 29

30 300 Mast and Winch Components November Winch Components - Single Speed 30 Superlift Contractor Part No GT

31 300 Mast and Winch Components Winch Components - Single Speed Item Part No. Description Qty A 6B GT 32945GT 33143GT 33144GT 33144GT 6086GT 40458GT 6190GT 6184GT 6770GT 7256GT 6782GT 6185GT 6034GT SERVICE KIT,PINION SHAFT-K1550 ( ) (component no longer available) SVC KIT, FRICTION DISC K/KX includes qty 2 of item 1 WINCH,W/DECAL 1SPEED SL/ST (refer to 101.1, or 103.1) (handle not included) BRAKE DISK,.5 BORE,K-1550 (7571)...2 (component no longer available) PINION GEAR AND DISC K-1550 (7590)...1 (component no longer available) SHAFT,PINION (32891)...1 (component no longer available) RETAINING RING (6200)...1 (component no longer available) BUSHING, SMALL PINION, FULTON (6199)...2 (component no longer available) WINCH HANDLE 6" STD...2 SLC-6 WINCH HANDLE 8" STD.**...2 SLC-12, SLC-18, SLC-24 (shown) (vertical slot) WINCH HANDLE 8" STD.**...2 SLC-12, SLC-18, SLC-24 (parallel slot) NUT,LP NYLOCK,1/2-13 RATCHET PAWL KIT...1 CABLE KEEP.KIT (BRACKET TYPE)*...1 SPACER, DRUM BOLT, K WINCH BRACKET, DRUM BOLT LOCK (31946)...1 (not sold separately) WINCH GEAR COVERS, K SCREW,HHC,5/16-18 X 6 GRD.2 NUT,NYLOCK,5/ BOLT, DRUM SPACER...1 NUT,HEX,JAM,1/ FRAME SPACER,K-1550 (7584)...1 (component no longer available) SPACER,PINION SHAFT (32890)...1 (component no longer available) WINCH PINION PLATE, K-1550 (7591)...1 (component no longer available) RATCHET GEAR,K /2" I.D. (6777)...1 (component no longer available) Part No GT Superlift Contractor 31

32 300 Mast and Winch Components November Winch Components - Two Speed 32 Superlift Contractor Part No GT

33 300 Mast and Winch Components Winch Components - Two Speed Item Part No. Description Qty GT 40130GT 78037GT 4828GT 80145GT 80146GT 6091GT 80147GT 80148GT 80149GT 37065GT 80150GT 40113GT 80151GT 40117GT 4828GT 5397GT 80152GT 80153GT 80154GT 8516GT 40116GT 40126GT 80155GT 38028GT 40125GT 72264GT 6145GT 40115GT 6889GT 40127GT 40509GT 40510GT 80156GT 80157GT 37061GT 37062GT 40122GT 40123GT 85182GT 40128GT WINCH W/DECAL,2 SPEED*** CABLE KEEPER KIT (33090) (includes item numbers 5, 8 and 9) SCREW,HHC,3/8-16 X 5.5 NUT,NYLOCK,3/8-16 LOCK-BOLT, REEL (80056)...1 SCREW,HHC,1/4-20 X 5.25(80056) NUT,NYLOCK,1/4-20 SCREW-THRD FORM,HH-SLT, 1/2" COVER - REEL (80056)...1 BOLT,CARRIAGE,1/4-20 X.5,G2 CABLE KEEPER, DLB WASHER-FLAT, 1/2" (80056) REEL SPACER...1 COVER-GEAR (80056)...1 RATCHET PAWL KIT, (33090)...1 NUT,NYLOCK,3/8-16 WASHER,FLAT,USS,5/16",Y SPACER-RATCHET (80056) SPRING-RATCHET (80056) PAWL-RATCHET (80056) SCREW, HCC, 3/8-16 X 1.50 E-RING, 3/4...1 BEARING, SINTERED IRON, 3/4 SHAFT ASSY,INTERMED. (80056)...1 NUT,LP NYLOCK,5/8-11 HANDLE ASSY., 8-INCH, OFFSET...2 SHAFT ASSY, PRIMARY...1 SCREW,HHC,1/4-20 X 1.5 BRAKE SPRING SPACER...2 NUT,LP NYLOCK,1/4-20 DETENT BLOCK ASSY...1 DETENT SPRING...2 DETENT BALL...2 BLOCK-DETENT (80056)...1 GEAR-PINION (80056)...1 BRAKE FACE,DLB RATCHET GEAR, DLB WASHER,DOUBLE D...1 SPACER...1 SINTERED IRON BEARING,1-1/4**...1 BASE SPACER...1 Part No GT Superlift Contractor 33

34 400 Accessories November Forks 34 Superlift Contractor Part No GT

35 400 Accessories Forks Item Part No. Description Qty SGT SGT 48301GT 35821GT 33674GT 80679GT SGT 33984GT SLC, ADJ FORK ASSEMBLY includes items 1-4 WELDMENT,ARM ADJ. FORK,"GRAY"...2 PIN,TOGGLE,.50 X 8.13***...1 CARRIER - ADJ.FORK,-ST2...1 PIN,LOCK,SHORT***...2 PIN,BALL RET.-.5 X FORK EXTENSION, SINGLE***...2 suggest ordering pin with each extension FORK,STD W/WORD DECALS SLC...1 Part No GT Superlift Contractor 35

36 400 Accessories November Pipe Cradle, Load Platform and Boom Arm 36 Superlift Contractor Part No GT

37 400 Accessories Pipe Cradle, Load Platform and Boom Arm Item Part No. Description Qty SGT 8170GT 33045GT 80597GT 35021GT SGT 5143GT 80679GT 48301GT GT SGT SL/SLC PIPE HOLDER ACCESSORY complete kit for first time installation NUT,WING,1/ U-BOLT,1/4-20 SL2 PIPE CRADLE PIPE CRADLE, BLUE...2 LOAD PLATFORM W/DECALS, SLC...1 WELDMENT,CLEVIS STD. BOOM...1 HOOK, " S " PIN,BALL RET.-.5 X PIN,TOGGLE,.50 X 8.13***...1 SLC STD.BOOM ASSY/SERVICE/GRAY gray; includes items 5, 6 and 7 SLA/SLC STD.BOOM ASSY/SERVICE...1 blue; includes items 5, 6 and 7 Part No GT Superlift Contractor 37

38 400 Accessories November Rear Wheels 38 Superlift Contractor Part No GT

39 400 Accessories Rear Wheels Item Part No. Description Qty SGT SGT GT SGT 6094GT 57237GT 6564GT SGT 6019GT 4828GT SL REAR TRANSPORT WHEEL ASSY WHEEL SPACER WELDMENT,SL"GRAY"...1 WHEEL,TRANSPORT SL 10X.75X2.75 WHEEL SPACER MOUNT WELD,RH,SL...1 PIN,COTTER,.125 X AXLE ROD, TRANSPORT WHEEL,SL...1 WASHER, SHIM,.765 X X.093 WHEEL SPACER MNT WELD LH,SL...1 SCREW,HHC,3/8-16 X 1.25 GRD 5 NUT,NYLOCK,3/8-16 Part No GT Superlift Contractor 39

40 Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page Part Number Page Part Number Page Part Number Page GT...19, GT...23, GT GT GT GT GT GT GT GT...17, GT...11, GT GT GT GT GT GT GT...21, 23, 25 26, GT...21, 25 26, GT GT GT GT GT GT...23, GT GT GT GT GT GT GT GT GT GT GT...11, 21, 23, GT...21, 23, GT...11, 21, 23, GT GT GT GT GT SGT SGT GT GT SGT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT SGT GT GT GT GT GT SGT GT GT GT SGT GT...23, SGT...17, SGT...17, SGT...17, GT GT GT GT...11, GT GT GT GT GT GT GT...11, SGT GT GT GT GT GT GT GT GT GT GT SGT GT...11, GT GT GT GT GT GT GT...11, GT GT...11, GT GT GT GT GT GT GT GT GT GT...11, GT GT GT GT...17, 19, 33, GT...17, 35, GT GT GT GT GT...11, GT...13, GT...13, GT...13, GT...13, GT...13, GT , 29, GT...23, GT GT GT GT GT GT SGT SGT GT GT...17, GT GT GT GT GT GT GT GT GT...17, 21, 29, GT GT...19, GT...23, GT...19, 23, GT...21, GT...17, GT...19, 21, 23, GT...19, 21, GT...11, GT GT...17, 19, 21, GT GT GT...11, GT GT GT...17, 21, GT GT GT GT GT...19, GT GT GT GT...11, GT...11, GT...11, GT GT GT GT GT SGT SGT SGT SGT GT GT GT GT GT GT GT GT GT GT GT GT GT...11, GT GT...35, GT GT GT GT , GT GT...19, GT GT GT GT GT GT GT GT GT GT Superlift Contractor Part No GT

41 Part Description Index The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on. A ASSY,PIN & LANYARD***...19, 21 AXLE ROD, TRANSPORT WHEEL,SL...17, 39 AXLE TUBE, SL2 LEG...19 B BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS, SLC BASE ASSY W/DECALS,SLC BASE SPACER...33 BEARING, SINTERED IRON, 3/ BLOCK,END,DOWNSTOP...26 BLOCK,PLUNGER,DOWNSTOP...26 BLOCK-DETENT (80056)...33 BOE LUBE...21 BOLT, DRUM SPACER...31 BOLT,CARRIAGE,1/4-20 X.5,G BOLT,SHOULDER,3/ LNG...26 BOLT-ROLLER,1/2-13X1.84 ZINC...11, 21, 23, BRACKET, STAB.MOUNT,"GRAY"**...19 BRAKE DISK,.5 BORE,K BRAKE DISK,.5 BORE,K-1550 (7571)...31 BRAKE FACE,DLB , 33 BRAKE SPRING SPACER...33 BUMPER,RUBBER,DOWNSTOP...26 BUSHING, SMALL PINION, FULTON (6199)...31 C CABLE ASSEMBLY SL 408"...11, 29 CABLE ASSEMBLY, SLC-6***...11, 29 CABLE ASSY SL/ST 588" 3/16"***...11, 29 CABLE ASSY SL/ST 756" 3/16"***...11, 29 CABLE KEEP.KIT (BRACKET TYPE)*...11, 31 CABLE KEEPER KIT (33090)...33 CABLE KEEPER, DLB CABLE REPLACEMENT COUPLER...11, 29 CAP,INSTRUCTION TUBE (RED)...21 CARRIAGE,SL CONTRACTOR***...29 CARRIER - ADJ.FORK,-ST CASTER,PL,SW,SB, 5 X 1.5***...17 CASTER,POST,SW,3.5 (DARK GRAY)...19 CASTER,SW, 4 X 1.5 (RED)...19 CLAMP TUBE,STABILIZER-"GRAY"...19 CLAMP,1.88,#30 X 1/4,RUB CUSH...21 COLUMN#1,MACHINED,SLC SERV...29 COLUMN#2,,MACHINED,SLC SERV...29 COUPLER BAR ASSEMBLY,SLA&C,ST2...23, 26 COVER - REEL (80056)...33 COVER,PULLEY, COVER-GEAR (80056)...33 D DECAL, SYMBOL - READ THE MANUAL...15 DECAL,2 SPD.WINCH SYMB...15 DECAL,2 SPD.WINCH**...13 DECAL,CAUTION,DAMAGD MACHINE...13 DECAL,CAUTION,MOVING PARTS...13 DECAL,CAUTION,MOVING PARTS SYM...15 DECAL,COSMETIC,SLC , 15 DECAL,COSMETIC,SLC , 15 DECAL,COSMETIC,SLC , 15 DECAL,COSMETIC,SLC , 15 DECAL,CRUSHING HAZ/BRAKE LOCK...13 DECAL,DANGER,ELEC.HAZ...13, 15 DECAL,GENIE SUPERLIFT CONTRACT...13, 15 DECAL,LABEL,OPER.MAN.STORAGE...13 DECAL,LABEL,WINCH ONLY...13 DECAL,LABEL,WINCH ONLY SYMB...15 DECAL,NOTICE BOOM SETUP...13 DECAL,SILENT WINCH...13 DECAL,WARNING ADJ FORK SETUP...13 DECAL,WARNING BOOM SAFETY...13 DECAL,WARNING STD.FORK SAFETY...13 DECAL,WARNING,BRAKE LOCK SYMB...15 DECAL,WARNING,FALL HAZARD...13 DECAL,WARNING,LOAD CHART SLC...15 DECAL,WARNING,NO RIDERS...13 DECAL,WARNING,NO RIDERS SYMB...15 DECAL,WARNING/SAFETY-SLC...13 DETENT BALL...33 DETENT BLOCK ASSY...33 DETENT SPRING...33 DOWN STOP E E CLIP,.875 IN.SL LEG...19 E-RING, 3/ F FORK EXTENSION, SINGLE***...35 FORK,STD W/WORD DECALS SLC...35 FRAME SPACER,K-1550 (7584)...31 G GEAR-PINION (80056)...11, 33 GLIDE BUTTON,SIDE,GLL,.100 TK...17 GUARD,ROLLER, SL2,...21, 23, H HANDLE ASSY., 8-INCH, OFFSET...33 HANDLE GRIP, RUBBER.75 X HOLD DOWN KIT W/DECAL SL LONG...17 HOLD DOWN KIT W/DECAL SL SHORT...17 HOOK, " S "...37 I INSTRUCT.TUBE W/CAPS-1.75 X K KIT, CABLE ANCHOR BRK, SLC/ST*...23 KIT,CBL GRD,W/WRD DCALS,SLC...21 L LATCH PLATE,STABILIZER SL LOAD PLATFORM W/DECALS, SLC...37 LOADING WHEEL ASSY ST/SL...21 LOADING WHEEL WELD.W/DECAL SL LOCK-BOLT, REEL (80056)...33 LOCTITE 262 PERM. THREAD LOCK*...11 M MANUAL,AEM SAFETY...11 MANUAL,RESPON,A92.5 BOOM...11 MAST STIFF. ASSY.SLC,ST MAST STIFFENER,LEFT,GRAY***...21 MAST STIFFENER,RIGHT,GRAY***...21 MOUNT, PLLY, FIRST, 6203, GRAY...29 MOUNT, PULLEY, INNER, N NUT, LP NYLOCK, 3/ NUT, NYLOCK, 1/2-13, GR8, ZINC...21, 23, 25 26, 29 NUT, NYLOCK,3/8-16,GR8, ZINC...21, 25 26, 29 NUT,HEX,JAM,1/ , 31 NUT,LP NYLOCK,1/ , 23, 31 NUT,LP NYLOCK,1/ NUT,LP NYLOCK,5/ NUT,NYLOCK,1/ NUT,NYLOCK,1/ , 33 NUT,NYLOCK,3/ , 19, 33, 39 NUT,NYLOCK,5/ NUT,SQUARE 3/8-16 NC, PLATED NUT,WING,1/ P PAINT, AEROSOL, TRAFFIC BLACK...11 PAINT,AEROSOL,BRIGHT BLUE***...11 PAINT,AEROSOL,GENIE GRAY***...11 PAINT,WET,GENIE BLUE (1 GL)**...11 PAINT,WET,GENIE GRAY (1 GL)**...11 PAINT,WET,TRAFFIC BLACK (1 GL)**...11 PAWL-RATCHET (80056)...33 PIN,BALL RET.-.5 X , 37 PIN,COTTER,.125 X PIN,COTTER,.125 X , 39 PIN,LOCK,SHORT***...35 PIN,ROLL,.25 X PIN,TOGGLE,.50 X 8.13***...17, 35, 37 PINION GEAR AND DISC K-1550 (7590)...31 PIPE CRADLE, BLUE...37 PIVOT TUBE SL2 LEG...19 PIVOT TUBE,STABILIZER...19 PLATE,DOUBLER,DOWNSTOP...26 PLATE,DOUBLER,SL MAST...23, PULLEY, R RATCHET GEAR, DLB RATCHET GEAR,K /2" I.D. (6777)...31 RATCHET PAWL KIT...11, 31 RATCHET PAWL KIT, (33090)...11, 33 RATCHET WHEEL...11 REEL SPACER...33 RETAINING RING (6200)...31 RIVET,STEEL,P,.25 X ROLLER KIT(SLA,SLC)-1EA ROLLER KIT(SLA,SLC)-20EA ROLLER KIT(SLA,SLC)-6EA Part No GT Superlift Contractor 41

42 Part Description Index (continued) S SAFETY BRAKE ASSY(SQ.NUT)SL2**...11, SAFETY BRAKE TOOL ASSEMBLY...11 SCREW, HCC, 3/8-16 X , 33 SCREW,FHS,3/8-16 X SCREW,HHC,1/2-13 X 1.25 GR5...23, 29 SCREW,HHC,1/2-13 X SCREW,HHC,1/2-13 X , 21 SCREW,HHC,1/2-13 X 6,GRD SCREW,HHC,1/4-20 X SCREW,HHC,1/4-20 X SCREW,HHC,1/4-20 X 5.25(80056)...33 SCREW,HHC,3/8-16 X , 29 SCREW,HHC,3/8-16 X , 19, 21, SCREW,HHC,3/8-16 X 1.25 GRD , 21, 29, 39 SCREW,HHC,3/8-16 X SCREW,HHC,3/8-16 X SCREW,HHC,3/8-16 X SCREW,HHC,5/16-18 X 6 GRD SCREW-THRD FORM,HH-SLT, 1/2"...33 SERVICE KIT,PINION SHAFT-K1550 ( )...31 SHAFT ASSY, PRIMARY...11, 33 SHAFT ASSY,INTERMED. (80056)...33 SHAFT,PINION (32891)...31 SHIM,.75 X.45 X SHIM,SAFETY BRAKE, SLC SINTERED IRON BEARING,1-1/4**...33 SKID PAD...19 SL REAR TRANSPORT WHEEL ASSY...39 SL/SLC PIPE HOLDER ACCESSORY...37 SLA/SLC STD.BOOM ASSY/SERVICE...37 SLC STD.BOOM ASSY/SERVICE/GRAY...37 SLC, ADJ FORK ASSEMBLY...35 SLC, STABILIZER ASSY(SET)/SERV...19 SPACER...33 SPACER, DRUM BOLT, K SPACER,MAST STIFFENER...21 SPACER,PINION SHAFT (32890)...31 SPACER-RATCHET (80056)...33 SPRING,HOLDOWN SL2E...17 SPRING,STABILIZER LATCH SL SPRING-RATCHET (80056)...33 STABILIZER STRUT,ASSY...19 STRUT,LH,SL STRUT,RH,SL SVC KIT, FRICTION DISC K/KX...31 T TUBE,DOWNSTOP...26 U U-BOLT,1/4-20 SL2 PIPE CRADLE...37 UP STOP V VIDEO,NTSC,SLA,CABLING PROCDR...11, 29 W WASHER, FLAT, SAE,.5,GRADE WASHER, SHIM,.765 X X , 21, 39 WASHER,DOUBLE D...11, 33 WASHER,FLAT,.5 HARDENED...23, 26 WASHER,FLAT,NYLON.515X.88X WASHER,FLAT,USS,1/2",Y...19, 21, 23, WASHER,FLAT,USS,3/8",Y...19, 21, 29 WASHER,FLAT,USS,5/16",Y , 29, 33 WASHER,LOCK,0.5"...19 WASHER,PUSH ON.75 SHAFT...21 WASHER,SHIM,.5 X.875 X , 26 WASHER,SHIM,1.50 X.890 X WASHER-FLAT, 1/2" (80056)...33 WELDMENT, LEG, SLC-12 GRAY...19 WELDMENT, LEG, SLC-24 GRAY...19 WELDMENT, LEG, SLC-6 GRAY...19 WELDMENT, STABILIZER, SLC GRAY...19 WELDMENT,ARM ADJ. FORK,"GRAY"...35 WELDMENT,CLEVIS STD. BOOM...37 WELDMENT,LEG,SLC-18 GRAY***...19 WHEEL SPACER MNT WELD LH,SL...17, 39 WHEEL SPACER MOUNT WELD,RH,SL...17, 39 W H E E L S P A C E R WELDMENT,SL"GRAY"...17, 39 WHEEL,POLY,6X2, 3/4**...21 WHEEL,POLYOLEFIN,2.5X1.25,7/ WHEEL,ROLLER,NYLATRON, , 21, 23, WHEEL,TRANSPORT SL 10X.75X , 39 WINCH BRACKET, DRUM BOLT LOCK (31946)...31 WINCH GEAR COVERS, K WINCH HANDLE 6" STD...31 WINCH HANDLE 8" STD.**...31 WINCH PINION PLATE, K-1550 (7591)...31 WINCH PLATE W/DECAL ST...21 WINCH SPACER, 2 SPEED SLC,GRAY...21 WINCH SPACER,1 SPEED SLC, GRAY...21 WINCH W/DECAL,2 SPEED***...33 WINCH,W/DECAL 1SPEED SL/ST...31 GENERAL SERVICE PARTS...11 MANUALS...11 WINCH PARTS Superlift Contractor Part No GT

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52 Parts Manual Superlift Contractor from SN SLCG to SLCG from SLCP Part No GT Rev A2