PARTS MANUAL FOR MT14N/H SERIES

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1 PARTS MANUAL FOR SERIES MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY 40223

2 TABLE OF CONTENTS REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE DIFFERENTIAL CARRIER HOUSING DIFFERENTIAL AXLE HOUSING AXLE SHAFT ASSEMBLY PLANETARY WHEEL HUB, BRAKE DRUM BRAKE TIE-ROD MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY

3 REPLACEMENT PARTS When ordering replacement parts for MARMON- HERRINGTON LOW FLOOR conversions, the following information should be given: 1.FACTORY ORDER NUMBER (found on I.D. Plate or small plate affixed to axle housing). This will be a six (6) digit number. (See illustrations this page.) 2. Component for which parts are required, i.e. front drive axle or transfer case/drop box. 3. Model of axle and/or transfer case/drop box, i.e. MT10, MVG 750, MDB Give quantity and part number required. NOTE: Drivelines, shift linkage, etc., can be found on the computer printout of Bill of Material, which is included in the Service Manual. 5. Give complete billing and shipping address. WARRANTY CLAIM PROCEDURE Before proceeding with repairs or ordering parts that you feel may be covered under warranty, you must first contact Marmon-Herrington Customer Service Department and obtain a Repair Authorization Number. Please be prepared to supply all of the following information: Factory Order Number This is located on an ID plate fixed to either the driver s door panel or the component (axle or transfer case) itself. Model and Serial Number (required) Again located on the ID plate fixed to either the driver s door panel or the component itself. Vehicle Year, Make and Model Vehicle Identification Number Mileage In Service Date The information necessary for replacement parts and/or warranty claim procedures will be found on either plate design. MARMON-HERRINGTON SALES ORDER S/N CUST P/N RATIO TYPE LOUISVILLE, KENTUCKY U.S.A. FACTORY ORDER NO MARMON-HERRINGTON SALES ORDER S/N CUST P/N TYPE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS: U.S. PATENTS 4,878,691; 4,934,733; 5,016,912; 5,275,430; 5,839,750; AND 6,398,251; AND CA PATENT 1,316,185. OTHER U.S. AND FOREIGN PATENTS PENDING. INSTALLED BY FRONT DRIVING AXLE MODEL CAPACITY SERIAL NO. RATIO TRANSFER CASE MODEL SERIAL NO. PM09/03 3

4 4 DIFFERENTIAL CARRIER HOUSING

5 5 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Differential Carrier Housing Assy. 1 2 MT Flanged Bolt, Special 14 3 MT Differential Side Bearing Assy. 1 4 MT Differential Side Bearing Assy. 1 5 MT Bearing Adjuster 2 6 MT Lock Plate 2 7 MT Lock Plate Hex Bolt, M8x MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY DIFFERENTIAL CARRIER HOUSING

6 6 DIFFERENTIAL

7 7 COMPLETE CARRIER ASSEMBLY ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. CARRIER PINION & RING FINAL DIFFERENTIAL P/N GEAR RATIO RATIO CASE MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Diff. Case Halves, Assy. ( ) 1 MT Diff. Case Halves, Assy. ( ) 1 MT Diff. Case Halves, Assy. ( ) 1 2 MT Hex Bolt, Special 12 3 MT Washer, Special 2 4 MT Oil Baffle Plate 2 5 MT Differential Cross 1 6 MT Nest Set 1 7 MT Washer, Differential Pinion Gear 4 8 MT Washer, Differential Side Gear 2 9 MT Ring Gear and Pinion (1.227) MT Ring Gear and Pinion (1.318) MT Ring Gear and Pinion (1.422) MT Ring Gear and Pinion (1.526) MT Ring Gear and Pinion (1.553) MT Ring Gear and Pinion (1.632) MT Ring Gear and Pinion (1.684) MT Ring Gear and Pinion (1.765) MT Ring Gear and Pinion (1.812) MT Ring Gear and Pinion (1.929) MT Ring Gear and Pinion (2.077) MT Ring Gear and Pinion (2.231) MT Ring Gear and Pinion (2.415) MT Ring Gear and Pinion (2.462) MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY DIFFERENTIAL 10 MT Flanged S/L Ring Gear Bolt MT Bearing Cage Assy MT Oil Baffle Plate 1 13 MT Flanged Bolt, Special MT A Shim, 1.0 MM AR MT B Shim,.50 MM AR MT C Shim,.30 MM AR MT D Shim,.25 MM AR MT E Shim,.20 MM AR 15 MT Pinion Bearing, Inner 1 16 MT Pinion Bearing, Outer 1 17 MT Cover 1 18 MT Oil Seal Kit, Pinion Hex Bolt, M8 X Flat Lock Washer, M MT Companion Flange, 1610 Series 1 MT Companion Flange, 1710 Series 1 22 MT Pinion Lock Nut 1 MT Pinion Castle Nut Cotter Pin 1 24 MT Washer, Special 1 25 MT Distance Sleeve 1 *26* MT A Bearing Distance Ring, 6.90 MM AR MT B Bearing Distance Ring, 7.00 MM AR MT C Bearing Distance Ring, 7.02 MM AR MT D Bearing Distance Ring, 7.04 MM AR MT E Bearing Distance Ring, 7.06 MM AR MT F Bearing Distance Ring, 7.08 MM AR MT G Bearing Distance Ring, 7.10 MM AR MT H Bearing Distance Ring, 7.20 MM AR MT I Bearing Distance Ring, 7.32 MM AR MT J Bearing Distance Ring, 7.44 MM AR MT K Bearing Distance Ring, 7.56 MM AR MT L Bearing Distance Ring, 7.68 MM AR MT M Bearing Distance Ring, 7.80 MM AR MT N Bearing Distance Ring, 7.92 MM AR AR = As Required *Note: Choose 2 to produce proper bearing preload.

8 8 AXLE HOUSING

9 9 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT17R-1049 Axle Housing 1 2 MT Threaded Extension 1 3 MT Vent 3 4 MT Fill Plug, Carrier 1 5 MT Drain Plug, Carrier 1 6 MT Hex Bolt, M20x1.5x MT Dowel Pin 4 Oversize Dowel Pin, 021m6x MT Oil Seal Support Assy. 2 MT Felt Wiper 2 10 MT Oil Seal, Axle Shaft, Inner 2 11 MT Snap Ring 2 12 MT Bearing, Axle Shaft, Inner 2 13 MT Sealing Ring, Housing to Yoke, 119x MT Yoke Housing, L.H. 1 MT Yoke Housing, R.H. (Not Shown) 1 15 MT Lock Cap 4 16 MT Snap Ring 2 17 MT Felt Wiper 2 18 MT Oil Seal, Axle Shaft, Outer 2 19 MT Needle Roller Bearing, 50x65x MT Distance Sleeve 2 21 MT Turn Stop Bolt 2 22 MT Jam Nut 2 23 MT Hollow Screw 2 24 MT Bushing 4 25 MT Vent Tube 2 26 MT Screw 2 27 MT Spindle, L.H. 1 MT Spindle, R.H. (Not Shown) 1 28 MT Locking Plate 2 29 MT Spindle Nut, M70x MT Bushing 2 31 MT Anti-dust Plug 2 31A MT ABS Sensor (Wabco) 2 MT ABS Sensor (Bendix) 2 MT ABS Sensor Spring Clip 2 32 MT Knuckle Hsg. Assy., L.H. 1 MT Knuckle Hsg. Assy., R.H. (Not Shown) 1 33 MT Sealing Ring 4 34 MT Brake Spanner Bushing 2 35 MT Distance Ring 2 36 MT Brake Spanner Bushing Grease Fitting 4 38 MT Hex Bolt, M14x1.5x MT Hex Bolt, M14x1.5x MT Trunnion Bearing Assy., 050/110x MT Gasket 4 42 MT A Shim, Trunnion, 2.05 MM AR MT B Shim, Trunnion, 2.00 MM AR MT C Shim, Trunnion, 0.50 MM AR MT D Shim, Trunnion, 0.30 MM AR MT E Shim, Trunnion, 0.20 MM AR 43 MT Steering Arm, L.H. 1 MT Cover for Right Steering Support Housing 1 44 MT Extension, Fitting Grease Fitting 2 46 MT Brake Chamber Brk., L.H. 1 MT Brake Chamber Brk., R.H. (Not Shown) T-23 Lockwire AR 48 MT Dowel Pin, 20m6x MT Tie-Rod Arm, L.H. 1 MT Tie-Rod Arm, R.H MT Hex Bolt, M22x1.5x MT Hex Bolt, M22x1.5x Grease Fitting 2 53 MT Bushing 4 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY AXLE HOUSING

10 10 AXLE SHAFT ASSEMBLY

11 11 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Axle Shaft Assembly, L.H. 1 MT Axle Shaft Assembly, R.H. 1 2 MT Double Joint Assembly 2 3 MT Outer Axle Shaft 2 4 MT Inner Axle Shaft, L.H., Short Shaft 1 MT Inner Axle Shaft, R.H., Long Shaft 1 5 MT Joint Hub 2 6 MT Spider NSS 7 MT Needle Roller Bushing Assembly NSS 8 MT Lock Ring 16 9 MT Taper Screw Plug, M12x MT Joint Pin 4 11 MT Threaded Pin 4 12 MT Needle Roller Bushing Assembly NSS NSS = Not Sold Separately MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY AXLE SHAFT ASSEMBLY

12 12 PLANETARY

13 13 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Planet Gear Pin 10 2 MT Steel Ball 10 3 MT Distance Plate 20 4 MT Roller Bearing Assembly 20 5 MT Planet Gear 10 6 MT Fill Plug, Planetary Hub 2 7 MT Drain Plug, Planetary Hub 2 8 MT Sealing Ring 2 9 MT Threaded Stud Hex Bolt, M8x Lockwasher, M MT End Cover 2 13 MT Planetary Gear Carrier 2 14 MT Planetary Ring Gear 2 15 MT Ring Gear Support Hub 2 16 MT Retaining Ring Hex Bolt, M10x MT Snap Ring 2 19 MT Sun Gear 2 20 MT Distance Ring 2 21 MT Friction Disc 2 22 MT Snap Ring 2 23 MT A Shim,.25 MM AR MT B Shim,.50 MM MT C Shim, 2.00 MM 24 MT Friction Disc 2 25 MT Spacer 2 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY PLANETARY

14 14 WHEEL HUB, BRAKE DRUM

15 15 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Wheel Hub Assembly, Left (MT14N) 1 MT Wheel Hub Assembly, Right (MT14N) 1 MT Wheel Hub Assembly (MT14H) 1 2 MT Wheel Bolt, Left 10 MT Wheel Bolt, Right 10 T15372 Nut, L.H. 10 T15371 Nut, R.H. 10 MT Wheel Stud (ISO) Hub Mount (MT14H) 20 MT Flange Nut (ISO) 20 MT Wheel Stud (ISO) Aluminum Wheel (MT14HX) 20 MT Flange Nut (ISO) Aluminum Wheel (MT14HX) 20 3 MT Taper Roller Bearing 2 4 MT Taper Roller Bearing 2 5 MT Oil Seal 2 6 MT Brake Drum 2 MT W Brake Drum Hex Bolt, M10x MT Distance Sleeve 2 9 MT Exciter Ring (ABS) 2 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY WHEEL HUB, BRAKE DRUM

16 16 BRAKE

17 17 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Brake Shoe Assembly 4 MT Brake Lining Kit 1 2 MT Dust Cover, Upper Left 1 MT Dust Cover, Upper Right (Not Shown) 1 3 MT Dust Cover, Lower Left 1 MT Dust Cover, Lower Right (Not Shown) 1 4 MT Rubber Plug Hex Bolt, M10x Flat Lock Washer 16 7 MT Brake Spanner, L.H. 1 MT Brake Spanner, R.H. (Not Shown) 1 8 MT Spacer 2 9 MT Washer 2 10 MT Shim, 0.5 mm AR 11 MT Slack Adj., L.H. 1 MT Slack Adj., R.H. (Not Shown) 1 12 MT Washer 4 13 MT Snap Ring 2 14 MT Brake Shoe Spring, Long 4 15 MT Brake Shoe Return Spring, Short 2 16 MT Spring Support Pin 4 17 MT Brake Shoe Roller 4 19 MT Brake Shoe Pin 4 20 MT Stop, L.H. 1 MT Stop, R.H Hex Bolt, M8x Flat Lock Washer 4 23 MT Adjusting Cap, L.H. 1 MT Adjusting Cap, R.H. 1 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY BRAKE

18 18 TIE-ROD

19 19 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MT Tie-Rod Assembly 1 2 MT Ball Joint Head, L.H. 1 MT Ball Joint Head, R.H. 1 3 MT Tie-Rod, with Clamps Hex Bolt, M12x1.75x Self-locking Nut, M12x MARMON-HERRINGTON ALL-WHEEL DRIVE Magisterial Drive Louisville, KY 40223

20 13001 Magisterial Drive Louisville, KY 40223

PARTS MANUAL FOR R22N/H REAR AXLE

PARTS MANUAL FOR R22N/H REAR AXLE PARTS MANUAL FOR REAR AXLE MARMON-HERRINGTON ALL-WHEEL DRIVE 13001 Magisterial Drive Louisville, KY 40223 TABLE OF CONTENTS REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE......... 3 DIFFERENTIAL CARRIER