EMS PARTS MANUAL INSERT. Manufactured 7-05 and after. Part Number March 2014
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1 March 2014 Part Number INSERT EMS PARTS MANUAL Manufactured 7-05 and after Models TB126J/T126J Replaces August 2011
2 About This Insert This EMS Parts Manual Insert is for: T126J and TB126J machines manufactured July of 2005 and after PRO126 and TB126J machines, manufactured 1994 and after, that have been converted from the Parker/Apitech EMS to the STW EMS. Please insert this document into your PRO126 or TB126J Repair Parts Manual. Pages in this insert take the place of those pages covering the old EMS system presently in your Repair Parts Manual. Ordering Parts When placing an order for service or repair parts, please have the following information available for your machine. Model Number Serial Number Snorkel Part Number Description of the part Quantity of parts required Your purchase order number Address for the order to Ship To Your desired shipment method Additional Information For additional information contact your local dealer or Snorkel at: Snorkel International P.O. Box 1160 St. Joseph, MO USA Parts Order Fax: Snorkel International, Inc. all rights reserved Printed in the U.S.A.
3 Table of Contents Booms TB126J Hose Carrier TB126J Boom Electrical TB100J/TB120/TB126J Turntable Electrical, Cummins 3.3 TB126J Junction Box TB120/TB126J Junction Box Panel TB120/TB126J Lower Control Box TB100J/TB126J Upper Control Box, Non-Stowing Platform TB100J/TB126J Upper Control Box, Stowing Platform TB100J/TB126J Boom Calibration Switch Boom Speed Switch Drive Speed Cut-Out Switch Extend Cut-Out Switch Electrical Schematic Cummins Engine Electrical Schematic GM Engine... 15
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5 Item Part No. Qty. Description Booms TB126J TIP BOOM-MACHINED PRO OUTER INT BOOM INT BOOM WLDMT WLDMT BASE BOOM WIRE ROPE ASSY BOX RETRACT WIRE ROPE ASSY BOOM RETRACT WIRE ROPE ASSY BOOM EXTEND ASSY EXT CYLINDER JIB LIFT CYLINDER SUB ASSY WHIFFLE INNER EXTEND WHIFFLE SUPPORT INNER RETRACT WHIFFLE WHIFFLE PIN EXT SHV PIN LOCK-2 X POWER TRAK BEARING 1.25ID 1.50OD 1.25LG PIN STRG ARM CONDUIT 1/2- X 10 FEET LONG (T SL PAD SWITCH ASSY-BOOM SPEED CONN FTG ADPTR STRTHD-8B-8S STL-PH MANIFOLD-EXTEND FTG ELB90SWVL-8S-8S STL CONDUIT CONNECTOR FEMALE FTG LKNT BHD-6 STL FTG ELB90B JIB BOOM ASSY PRO126, STOWING PLATFORM JIB BOOM ASSY PRO126, NON-STOWING PLATFORM PIN LINK PIN GRD SL PAD SL PAD SLIDE PAD SL PAD TUBE SHIM SLIDE PAD.090 THK SHIM SHIM SHIM SHIM SHIM SPACER-EXTEND CABLE WLDMT ANCHOR ANCHOR WIRE ROPE LOWER RETRACT GUIDE WIRE ROPE LOWER RETRACT PIN CA RET-NO REV WLDMT SHEAVE CAGE SHEAVE WIRE ROPE 7/16 DIA A CABLE GUIDE SL PAD BEARING 1.25ID 1.75OD 1.00LG BEARING 1.25 ID 1.50 OD 2.00LG SL PAD PIN RETR SHV CABLE RETAINER Continued on next page
6 Item Part No. Qty. Description Booms TB126J SPACER INT BOOM OUTER LOWER PIN CYL AHR CYLINDER ANCHOR SPACER PIN EXTENSION CYLINDER BRACKET SL PAD WLDMT BRACKET SHEAVE MACHINED-WIRE ROPE BEARING 1.50ID 2.00OD 1.50LG PIN LOCK WASHER THRUST 1.50 ID X 3.50 O SPACER SHORT SPACER LONG SPACER BASE BOOM OUTER LOWER-A SLIDE PAD LWR BASE BOOM OUTER WLDMT PAD PLATE BASE BOOM LR SPACER-SIDE PAD SL PAD 4.50 DIA SLIDE PAD MOUNT SPACER SLIDE PAD SPACER SHEAVE WIRE ROPE WLDMT PAD PLATE SLIDE PAD LWR INT BOOM OUTER WLDMT PAD PLATE INT BOOM LR BLT DRH PLATE-5/ WASHER SPR WASHER SPR WASHER SPR BLT LKG GR8-1/2 X BLT HEXHD LKG GR WASHER HARD FLAT.875 SP WASHER STRL WASHER THR WASHER THRUST NUT HEX JAM DRILLED BLT BTNHD / WASHER SPHER WASHER SPHER WSHR SPHER SET HOSE-8-8S-8S R SWITCH ASSY-EXTEND CUT OUT BEARING 1.50ID 2.00OD 1.25LG BLT SHLDR /8 X 1 SH WASHER RTNR WASHER RTNR WASHER RTNR PIN LINK GUIDE TRACK CAM VALVE SUB ASSY WLDMT COVER RUBBER HOOD LATCH W/HARDWARE WLDMT CABLE GUIDE THREAD INSERT LKG PIN CLP CUSH SL PAD Continued on next page
7 Item Part No. Qty. Description Booms TB126J BOOM LGTH SENSOR ASSY WLDMT PIN BAR ROLLER SPACER THREAD INSERT SCREW LOCK PLASTIC TRACK LOW PROFILE SPACER SL PAD SHIM.090 THICK 4 X BRKT SWITCH PIN LOCK-2-1/4 X 3/16 F/W WLDMT PIN PIN LIFT CYL TO TRNTBL HOSE-6-6S-6S R2-REV.A FTG ELB45SWVL-6S-6S STL PIN SPACER-SLIDE PAD SLIDE PAD SPACER SHIM 3X6 SLIDE PAD SPACER-5/16-SIDE PAD-ADD PLATE SL PAD SHIM NUT WELD SPACER SHIM SLIDE PAD.030 THK SHIM SLIDE PAD.063 THK
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9 Booms TB126J Page 1-A
10 Page 1-B Booms TB126J
11 Booms TB126J Page 1-C
12 Page 1-D Booms TB126J
13 Item Part No. Qty. Description Hose Carrier TB126J OUTER COVER INNER COVER WLDMT TUBE BRKT SLIDE PAD SL PAD TRACK END BRKT HOSE CARRIER SLIDE PAD 2X6X SL PAD SL PAD SL PAD SL PAD CLP CUSH 1.75 VINYL COATED BAR OUTSIDE MOUNTING BRACKET MOUNTING SPCR AL ROLLER SPCR.530ID.625OD 7.13 STL BRACKET MODIFIED END PLATE FT SHIELDED CABLE 18/15&20/ FT per foot CONTROL CABLE HOSE-5-6S-6S 1965 SEE DWG HOSE-3-4S-4S 1973 SEE DWG BAR INSIDE MOUNTING CHANNEL SLEEVE,HOSE ABRASION GRD TUBE CLAMP-BAR ST.W/BONDED RUB SPCR.465ID.500OD.750 STL SPCR.530ID.625OD 6.25 STL
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15 Hose Carrier TB126J Page 2-A
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17 Item Part No. Qty. Description Boom Electrical TB100J/TB120/TB126J TERM FEM250FI 22/ TERM MALE250FI 22/ TERM R10I 12/ TERM R6I 22/18-PN18-6R-C TERM FEM188I 22/ TERM R10I 22/
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19 Boom Electrical TB100J/TB120/TB126J Page 3-A
20 Page 3-B Boom Electrical TB100J/TB120/TB126J
21 Turntable Electrical, Cummins 3.3 TB126J Item Part No. Qty. Description WIRING BOX/GRD CONT ASSY ASSY, JUNCTION BOX WLDMT BRKT WIRING BOX WLDMT BRKT JUNCTION BOX ASSY SW BOOM LIFT CO HORN 12VDC LEVEL SENSOR 3.5 DEGREE BTRY 12V BATTERY HOLD DOWN BLT BTRY HLDN X WLDMT BATTERY BOX INSULATOR ANGLE ANGLE SW BATTERY DISCONNECT PLAC BATTERY DISCONNECT SWITCH SOLENOID, 12V TERM R250I 16/ TERM MALE250FI 16/ WIRE 16 R10I R10I CLP CUSH WIRE 2/0 R375 R RED WIRE 2/0 R375 R RED TRNTBL WIRE ASSY ENG WIRE ASSY CU TURBO EMS CONTLR-PROGD TB126J PRIM EMS CONTLR-PROGD TB126J BU BATTERY ISOLATOR GP 2-SURE POW DRIVE SPEED CUTOUT SW SUB ASSY WIRE ASSY, INSTRUMENT PANEL /8 WIRE ASSEMBLY WIRE ASSY, 18/15 & 20/4 # WIRE ASSY, 18/15 & 20/4 # WIRE ASSY, EMS PRIMARY WIRE ASSY, EMS BACKUP TERM R10I 22/ TERM FEM250FI 22/ TERM FEM188I 22/ TERM R10 2GA WIRE 4 R313I R375I WIRE 12 R10I R10I WIRE 12 R10I R250I PLATE, EMS MNTG WIRE 4 R375I R313I 8 RED WIRE 2/0 R375 R BOOT BTRY CABLE END BLACK BOOT BTRY CABLE UL RED 10GA-V WIRE 10 R375 R / BOOT BTRY CABLE END BLK 1/ BOOT BTRY CABLE END Y-TYPE WIRE 4 R313I R313I 25 BLK WLDMT LIMIT SW MT TERM STRIP (6) #10 STUD DECAL TERM STRIP VERT 6TERM WIRE ASSY, T-STRIP/JUNC BOX FT TUBE FLEXGARD.250 ID BOOM CALIBRATION SWITCH ASSY RELAY SPDT 12V 30AMP Continued on next page
22 Turntable Electrical, Cummins 3.3 TB126J Item Part No. Qty. Description GUIDE BAR CLP CUSH CLP CUSH CLP CUSH SURGE PROTECTOR, 12V WIRE ASSY, EMS VPL WIRE ASSY, EMS PRIMARY ANGLE WIRE ASSY, EMS PRIMARY LGTH WIRE ASSY, EMS BU LGTH SENSOR WIRE ASSY, EMS BU ANGLE SENSOR RESISTOR WIRE TB126J PRIMARY RESISTOR WIRE TB126J BACKUP
23 Turntable Electrical Cummins 3.3 TB126J Page 4-A
24 Page 4-B Turntable Electrical Cummins 3.3 TB126J
25 Turntable Electrical Cummins 3.3 TB126J Page 4-C
26 Page 4-D Turntable Electrical Cummins 3.3 TB126J
27 Item Part No. Qty. Description Junction Box TB120/TB126J CORROSION INHIBITOR STICK-BACK DECAL EMER BLEED DOWN DECAL DNGR ELEC/MNL EMER BL DN PANEL ASSY, JUNCTION BOX JUNCTION BOX, DRILLED DECAL, EMS DISPLAY LIGHTS SW TGL SPDT (M/NONE/ON) SEALED EMS BASIC DISPLAY UNIT TERMINAL STRIP 18 CIRCUIT-VERN NUT LKG.500 HUB TERMINAL STRIP (6).188 TABS NUT LKG.750 HUB CONN CONN CONN CONN CONN CONN NUT LKG 1.00 HUB TERMINAL STRIP (12).188 TAB RELAY SPDT 12V 30AMP CIRCUIT BREAKER 3AMP CONN CIRCUIT BREAKER 10 AMP CLP CUSH WIRE ASSY, INTERNAL RESISTOR WIRE ASSY WIRE 16 SEE DRAWING WIRE WIRE 16 FEM188 FEM250FI WIRE 18 R10I FEM250FI WIRE 16 FEM250FI FEM250FI WIRE 16 R6I R6I WIRE WIRE 18 R10I FEM188I WIRE 16 R6 FEM188I WIRE 16 R6 R WIRE 16 FEM188I NONE WIRE 16 R10I NONE WIRE 16 R10I FEM250FI WIRE 16 SEE DWG WIRE 16 SEE DWG WIRE 16 R6 FEM188I TERMINAL STRIP JUMPER RESISTOR WIRE ASSY 1K/510 OHM
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29 Junction Box TB120/TB126J Page 5-A
30 Page 5-B Junction Box TB120/TB126J
31 Junction Box TB120/TB126J Page 5-C
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33 Item Part No. Qty. Description Junction Box Panel TB120/TB126J DIODE STAND-OFF 2-DIODE DIODE HOLDER PANEL, JUNCTION BOX TERMINAL STRIP 18 CIRCUIT-VERN RELAY DPDT 12V 10AMP-MIDTEX TERMINAL STRIP (12).188 TAB RELAY SPDT 12V 30AMP RELAY 4PDT 12V COIL.188MALE-O TERM STRIP (10) #10 STUD WIRE 10 R10I FEM188I WIRE 16 R10I R10I WIRE 16 R10I FEM188I WIRE 12 R10I FEM250FI WIRE WIRE 16 FEM188 FEM250FI WIRE WIRE WIRE 18 FEM188I FEM250I WIRE 18 R10I FEM250FI WIRE 16 R10I FEM250I WIRE 18 FEM188I FEM188I WIRE WIRE 18 FEM188I FEM188I WIRE 16 R10 FEM188I WIRE 18 R10I FEM188I WIRE 16 R10 DIODE WIRE 16 FEM250FI DIO WIRE 16 FEM188I DIODE TERMINAL STRIP JUMPER WIRE 18 R10I R10I
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35 Junction Box Panel TB120/TB126J Page 6-A
36 Page 6-B Junction Box Panel TB120/TB126J
37 Item Part No. Qty. Description Lower Control Box TB100J/TB126J WIRING BOX - DRILLED PANEL SUB ASSY WIRE ASSY, INTERNAL WLDMT INSTRUMENT PANEL SONALERTS RESISTOR BRIDGE MODULE CONTROLLER SW TGL SPST ON OFF SEALED CIRCUIT BREAKER 3AMP CIRCUIT BREAKER 15 AMP CIRCUIT BREAKER 25 AMP PLAC LOWER CONT BOX PRO100/ HOURMETER KEY SWITCH SINGLE CODEM SW TGL 4PDT (ON/ON)SEALED SW TGL 4PDT(M/ON) SEALED SW TGL DPDT (M/ON) SEALED SW TGL SPDT (M/OFF/M) SW TGL DPDT (M/OFF/M) SW EMER STOP PUSH/PULL CONTACT BLOCK MODULE EMER STOP SWITCH LIGHT CONN NUT LKG.750 HUB NUT LKG.500 HUB CONN CONN CORROSION INHIBITOR STICK-BACK GAUGE TEMP FILTER MINDER GAUGE-ENGINEERED AMMETER-STEWART WARNER PLAC ENG PROTECTION SYS CLP CUSH KNOB, RHEOSTAT WIRE 16 R6I R6I SPCR.25 OD X.140 ID X.375LG WIRE 16 R6I R6I WIRE 16 R6I R6I 5.5-PACKAGE QT WIRE 12 R6I R6I 8-REV K WIRE 12 R6I R10I JUMPER, SWITCH TERMINAL STRAP WIRE 16 R6I R10I WIRE 12 R6 R WIRE 16 R6I FEM250FI WIRE 12 R6I R10I WIRE 18 R10I R10I 5 DIO SP-SEE WIRE 12 R6I R8I FT TUBE FLEXGARD.750 ID TERM R10I 22/ TERM FEM188I 22/ WIRE 16 R6I R6I COVER DECAL ROTATE WHILE GREASING FTG CONN FEM BHD-2N-4S STL FTG LKNT BHD-4 STL GREASE FTG 1/8-27NPT SRT WIRE 12 R10I R10I 3 Continued on next page
38 Item Part No. Qty. Description Lower Control Box TB100J/TB126J TERM FEM250FI 22/ EMS WARNING LIGHT ASSY (CLEAR) EMS WARNING LIGHT ASSY (GREEN) EMS WARNING LIGHT ASSY (RED)-Z WIRE 12 R6I R8I TERM STRIP (8) #10 STUD WIRE WIRE 10 R10 R ACTUATOR MODULE SUB ASSY PLAC EMS/STATUS/ENVELOPE/WRN CONN WIRE 18 SEE DWG DIODE WIRE ASSEMBLY ENG PROTECT MODULE 4-PNT HIGH EPS WIRE ASSY 100/120/126 CU
39 Lower Control Box TB100J/TB126J Page 7-A
40 Page 7-B Lower Control Box TB100J/TB126J
41 Lower Control Box TB100J/TB126J Page 7-C
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43 Upper Control Box, Non-Stowing Platform TB100J/TB126J Item Part No. Qty. Description WLDMT PLATF CONT BOX PRO CONTROLLER- DRIVE/STEER CONTROLLER LIFT/SWING CONTROLLER SINGLE AXIS PLAC PLATF CONT BOX TOP-PRO PLAC, EMS PLAT OPER WIRE 16 R10I R6I IN GASKET WEATHERPROOF 6.00LG-1/ SW TGL DPDT (M/OFF/M) TERM R6I 22/18-PN18-6R-C SW EMER STOP PUSH/PULL MODULE EMER STOP SWITCH LIGHT CONTACT BLOCK SW TGL SPST ON OFF SEALED LIGHT INDICATING 12V RED WIRE 16 R6 R WIRE 18 SEE DWG RELAY SPDT 12V 30AMP WIRE 12 R10 R TERMINAL STRIP 18 CIRCUIT-VERN WIRE 16 FKF6 FK CORROSION INHIBITOR STICK-BACK CONN NUT LKG.750 HUB DECAL EMER BLEED DOWN PLAC PLATF CONT BOX FRONT SW PUSH BUTTON SEAL KIT CIRCUIT BREAKER 3AMP CIRCUIT BREAKER 20 AMP ALARM,97DBA DUAL TONE 12/24V SW ANTI-RESTART IGNITION DECAL DNGR ELEC HAZARD DECAL DNGR MNL EMER BL DN SW TGL SPDT (M/NONE/ON) SEALED DIODE WIRE ASSEMBLY CLP CUSH GROMMET.438ID.938OD.125-AN TERM STRIP (8) #10 STUD SONALERTS DECAL SET, PLAT BOX CLP CUS WIRE 12 R10I R10I RESISTOR WIRE ASSY, 510 OHM WIRE 16 R10 FEM188I EMS WARNING LIGHT ASSY (GREEN) INTERNAL WIRE ASSY, PLAT BOX WIRE 16 SPECIAL (SEE DWG) WIRE 16 R6I R6I JUMPER, SWITCH TERMINAL STRAP WIRE 16 R6I R6I 5.5-PACKAGE QT WIRE 16 R6I R6I WIRE 18 R6I FEM188I WIRE 16 R10 FEM TERM FEM188I 22/ WIRE 16 FEM188 FEM PLUG HOLE.500- Continued on next page
44 Upper Control Box, Non-Stowing Platform TB100J/TB126J Item Part No. Qty. Description WIRE 16 R10 FEM PLUG HOLE WIRE 18 R10I FEM188I LIGHT BULB WIRE 12 R6 R WIRE 16 R6 FEM188I WIRE 12 R10I R10I WIRE 12 R10I R10I WIRE 12 R6I R10I WIRE 16 R6I R10I WIRE 16 R8I FEM250FI WIRE 18 R6I R10I WIRE 16 R6I R6I CONTROLLER - SINGLE AXIS WIRE 16 R10I R6I WIRE 18 R6I FEM188I WIRE 16 R10I R10I EMS WARNING LIGHT ASSY (CLEAR) EMS WARNING LIGHT ASSY (RED)-Z WIRE 12 R6I R10I CONN WIRE 12 R10 FEM250FI
45 Upper Control Box Non-StowingTB100J/TB126J Page 8-A
46 Page 8-B Upper Control Box Non-StowingTB100J/TB126J
47 Upper Control Box, Stowing Platform TB100J/TB126J Item Part No. Qty. Description WLDMT PLATF CONT BOX PRO CONTROLLER- DRIVE/STEER CONTROLLER LIFT/SWING CONTROLLER SINGLE AXIS PLAC PLATF CONT BOX TOP-PRO PLAC, EMS PLAT OPER WIRE 16 R10I R6I IN GASKET WEATHERPROOF 6.00LG-1/ SW TGL DPDT (M/OFF/M) TERM R6I 22/18-PN18-6R-C SW EMER STOP PUSH/PULL CONTACT BLOCK SW TGL SPST ON OFF SEALED LIGHT INDICATING 12V RED WIRE 16 R6 R WIRE 18 SEE DWG RELAY SPDT 12V 30AMP WIRE 12 R10 R TERMINAL STRIP 18 CIRCUIT-VERN WIRE 16 FKF6 FK CORROSION INHIBITOR STICK-BACK CONN NUT LKG.750 HUB DECAL EMER BLEED DOWN PLAC PLATF CONT BOX FRONT SW PUSH BUTTON SEAL KIT CIRCUIT BREAKER 3AMP CIRCUIT BREAKER 20 AMP ALARM,97DBA DUAL TONE 12/24V SW ANTI-RESTART IGNITION DECAL DNGR ELEC HAZARD DECAL DNGR MNL EMER BL DN SW TGL SPDT (M/NONE/ON) SEALED DIODE WIRE ASSEMBLY CLP CUSH GROMMET.438ID.938OD.125-AN TERM STRIP (8) #10 STUD SONALERTS DECAL SET, PLAT BOX CLP CUS WIRE 12 R10I R10I RESISTOR WIRE ASSY, 510 OHM WIRE 16 R10 FEM188I EMS WARNING LIGHT ASSY (GREEN) INTERNAL WIRE ASSY, PLAT BOX WIRE 16 SPECIAL (SEE DWG) WIRE 16 R6I R6I JUMPER, SWITCH TERMINAL STRAP WIRE 16 R6I R6I 5.5-PACKAGE QT WIRE 16 R6I R6I WIRE 16 R10 FEM TERM FEM188I 22/ WIRE 16 FEM188 FEM WIRE 10 R6I FEM250LTI WIRE 10 FEM250I R WIRE 16 R10 FEM Continued on next page
48 Upper Control Box, Stowing Platform TB100J/TB126J Item Part No. Qty. Description WIRE 18 R10I FEM188I LIGHT BULB WIRE 12 R6 R WIRE 16 R6 FEM188I WIRE 12 R10I R10I WIRE 12 R10I R10I WIRE 12 R6I R10I WIRE 16 R6I R10I WIRE 16 R8I FEM250FI WIRE 18 R6I R10I WIRE WIRE 16 R6I R6I CONTROLLER - SINGLE AXIS WIRE 16 R10I R6I WIRE 18 R6I FEM188I WIRE 18 R6I FEM188I WIRE 16 R10I R10I EMS WARNING LIGHT ASSY (CLEAR) EMS WARNING LIGHT ASSY (RED)-Z WIRE 12 R6I R10I CONN CONN NUT LKG.500 HUB WIRE 12 R10 FEM250FI DECAL WRN PLATF SLIDE CONTROLS WIRE 10 R6 R MODULE EMER STOP SWITCH LIGHT
49 Upper Control Box Stowing TB100J/TB126J Page 9-A
50 Page 9-B Upper Control Box Stowing TB100J/TB126J
51 Item Part No. Qty. Description Boom Calibration Switch SWITCH ROLLER LEVER CONN NUT LKG.500 HUB WIRE ASSY, BOOM CALIB SW
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53 Item Part No. Qty. Description Boom Speed Switch SWITCH ROLLER LEVER NUT LKG.500 HUB WIRE ASSY-BOOM SPEED PRO CONN
54
55 Item Part No. Qty. Description Drive Speed Cut-Out Switch SWITCH CONN NUT LKG.500 HUB WIRE ASSEMBLY ROLLER LEVER
56
57 Item Part No. Qty. Description Extend Cut-Out Switch SWITCH ROLLER LEVER CONN NUT LKG.500 HUB WIRE ASSY-EXT CUT OUT PRO
58
59 A19035E Electrical Schematic Cummins 3.3 T126J/TB126J Page 14
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61 A19055B Electrical Schematic GM T126J/TB126J Page 15
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63
64 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) FAX: +44 (0) NORTH & SOUTH AMERICA PHONE: TOLL FREE: FAX: AUSTRALIA PHONE: FAX: NEW ZEALAND PHONE: FAX:
EMS and JIB PARTS MANUAL INSERT. T125J/TB125J TB120 EMS and Jib Upgrade
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