J115MLCNB 1982 : CARBURETOR [1/18] Page 1 of 43
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1 J115MLCNB 1982 : CARBURETOR [1/18] Page 1 of 43
2 J115MLCNB 1982 : CARBURETOR [1/18] CARB ASSY., Upper, CARB ASSY., Lower, CARB ASSY., Upper, CARB ASSY., Lower, CARB ASSY., Upper, CARB ASSY., Lower, LEVER & PIN ASSY CORE PLUG ORIFICE, 90, no OFIFICE, 115, no ORIFICE, 140, no WASHER, Follower screw LEAD SHOT WASHER, Throttle shaft ORIFICE, 90, no ORIFICE, 115, no ORIFICE, 140, no FLOAT CHAMBER ASSY., Lower FLOAT CHAMBER ASSY., Upper SCREW, Plug GASKET, Float bowl SCREW, Bowl to body SPRING, Throttle return ROLL PIN, Return spring ROLL PINT, Shaft O-RING, Screw plug ROLLER, Cam follower SCREW, Cam follower SCREW PLUG, Orifice FLOAT VALVE ASSY GASKET FLOAT ASSY PIN, Float ORIFICE PLUG, 90, no. 56c ORIFICE PLUG, 115, no. 60c ORIFICE PLUG, 140, no. 67c NUT, Carburetor mounting GASKET, Carburetor mounting CARBURETOR REPAIR KIT Page 2 of 43
3 J115MLCNB 1982 : CRANKSHAFT & PISTON [2/18] Page 3 of 43
4 J115MLCNB 1982 : CRANKSHAFT & PISTON [2/18] SCREW, C'case head upper SCREW, C'case head CRANKCASE HEAD AND BEARING ASSY SEAL, Upper RETAINING RING O-RING KEY, Flywheel CRANKSHAFT ASSY SEAL RING, One stripe SEAL RING, Two stripes SEAL RING, Three stripes SEAL RING, Four white stripes PLATE, Lower bearing BEARING, Ball CRANKCASE HEAD ASSY SEAL SCREW, Plate RETAINER & NEEDLE SET RING, Retaining, bearing BEARING, Wrist pin SPLIT SLEEVE, Center bearing RETAINER SET RING SET, Std RING SET,.020 o.s RING SET,.030 o.s PISTON, Std PISTON, 020 o.s PISTON, 030 o.s WRIST PIN CONNECTING ROD ASSY SCREW, Rod cap Page 4 of 43
5 J115MLCNB 1982 : CYLINDER & CRANKCASE [3/18] Page 5 of 43
6 J115MLCNB 1982 : CYLINDER & CRANKCASE [3/18] CYLINDER C'CASE ASSY, CYLINDER C'CASE ASSY, CYLINDER C'CASE ASSY, PIN, Dowel bearing WASHER, Stud STUD PLUG, Oil hole STUD, Cyl. to lower unit SCREW, C'case to cyl. bottom SCREW, C'case to cyl, top PIN, Taper STUD, Throttle lever SCREW, Lock plate cyl. to c'case center DEFLECTOR, Water pass SCREW SCREW, Cylinder to crankcase SCREW, Spark adjust WASHER, Shift lever COTTER PIN GASKET, By-pass cover COVER, By-pass COVER, By-pass NUT, Screw, spark adjust ELBOW, Indicator LOCKWASHER, Ground strap STRAP, Ground SCREW, By-pass cover PRIMER DRAIN HOSE GUARD GASKET, Cyl. head CYLINDER HEAD, Stbd., 90, CYLINDER HEAD, Stbd., GASKET, Cover COVER, Cylinder head CLAMP SCREW, Cyl. head cover SCREW, Cylinder head SPARK PLUG, Ch l77j4, 90, SPARK PLUG, Ac m40ffx, 90, SPARK PLUG, Ch ul-77v, SPARK PLUG, Ch qul-77v, SPARK PLUG, Ch ql-77j4, 90, SWITCH, Temperature SLEEVE, Switch lead HOSE, Cylinder head, stbd HOSE, Cylinder head, port CLAMP, Cylinder head hose CYLINDER HEAD, Port. 90, CYLINDER HEAD, Port FILLER BLOCK, 115, GASKET, Water passage cover COVER, Water passage SCREW, Water passage cover LEVER, Shift rod GASKET, Exhaust cover, 90, GASKET, Exhaust cover, SCREW, Lever SCREW, Sprt brkt to by-pass cov COVER, Exhaust inner, 90, EXHAUST MANIFOLD, HOSE, Indicator COVER, Exhaust outer, 90, COVER, Exhaust manifold, GASKET, Exh. manifold to cyl., SCREW, Exhaust manifold to cylinder, short SCREW, Exhaust manifold to cyl., short, 140 Page 6 of 43
7 J115MLCNB 1982 : CYLINDER & CRANKCASE [3/18] SCREW, Exhaust manifold to cyl., short, NUT, Throttle stop BUSHING, Shift lever COTTER PIN LOCKWASHER SHIFT LEVER WASHER BUSHING PIN NUT LINK & PIN ASSY SCREW, Throttle stop BUSHING, Link PIN, Lever to rod SCREW, Bracket RETAINER, Rod spark adv CLAMP, Motor cable WASHER, Spark advance rod LIFT BRACKET WASHER, Ret. spark adv SPRING, Idle adjust NUT, Idle adjust SCREW, Idle adjust LEVER, Spark advance RETAINER 90, THROTTLE CAM ASSY CLAMP COTTER PIN YOKE, Throttle cam LEVER, Throttle CAP BUSHING, Throttle lever SCREW, Exh. manif.to cyl., 4-1/4" lg. 140 mod BUSHING, Spark lever WASHER, Throttle lever SPRING, Throttle lever ROD, Throttlelever to cam SCREW, Throttle cam BUSHING, Throttle cam WAVE WASHER, Throttle cam SPRING WASHER WASHER, Link SUPPORT BRACE, Port SUPPORT BRACE, Stbd BUMPER, Support brace NUT, Lower by-pass cover SOCKET, Linkage BALL, Socket linkage ROD, Spark advance NUT, Shift lever to crankcase WASHER, Stud BOLT, Double end BUMPER, Screw LOCKWASHER, Pin SPRING CLAMP, Cable to brace WASHER SCREW, Cover, SCREW, Clamp to brace, port CLAMP, Water passage cover SCREW, Exhaust manifold cover, 140 only EXHAUST FILLER BLOCK REPLACEMENT KIT LOW COMPRESSION CYLINDER HEAD KIT POWERHEAD GASKET SET Page 7 of 43
8 J115MLCNB 1982 : ELECTRIC STARTER - PRESTOLITE MODELS MGL-4109 [4/18] Page 8 of 43
9 J115MLCNB 1982 : ELECTRIC STARTER - PRESTOLITE MODELS MGL-4109 [4/18] STARTER MOTOR ASSY. 90, 115 mgl-4109 stamped DRIVE ASSY ARMATURE FRAME & FIELD ASSY BRUSH SET LOCKNUT BRUSH PLATE ASSY THRU BOLT & NUT ASSY HEAD ASSY., Drive end BEARING SPRING SET THRUST WASHER PKG HEAD ASSY., Commutator CAMPER PAD REPAIR KIT Page 9 of 43
10 J115MLCNB 1982 : ELECTRIC STARTER - PRESTOLITE MODELS POC-4001 [5/18] Page 10 of 43
11 J115MLCNB 1982 : ELECTRIC STARTER - PRESTOLITE MODELS POC-4001 [5/18] STARTER MOTOR ASSY. 90, 115 poc-4001 stamped ARMATURE DAMPER PAD REPAIR KIT DRIVE ASSY., Comm. end HEAD ASSY., Comm. end PLATE ASSY., Brush BRUSH SET, Service HEAD ASSY., Drive end SPRING SET, Brush THRU BOLT PACKAGE THRUST WASHER PKG. Page 11 of 43
12 J115MLCNB 1982 : ELECTRIC STARTER & SOLENOID [6/18] Page 12 of 43
13 J115MLCNB 1982 : ELECTRIC STARTER & SOLENOID [6/18] STARTER MOTOR ASY NUT, Gear spacer stop SPACER, Stop gear SPRING ANTI DRIFT DRIVE ASSY THRU BOLT PKG LOCKWASHER GAP ASSY WASHER, Thrust armature ARMATURE CAP ASSY., Commutator BRUSH AND SPRING SET BOLT AND LOCKWASHER BUSHING, Insulation WASHER, Insulation WASHER, Plain LOCKWASHER NUT, Input stud LOCKNUT, Input stud SNAP RING SLEEVE, Solenoid CLAMP, Solenoid mtg SCREW, Msolenoid mtg NUT, Terminal LOCKWASHER, Terminal NUT, Terminal LOCKWASHER, Terminal LEAD, Starter to solenoid SCREW, Str. mtg. 1-1/8" long SCREW, Str. mtg. 1-1/2" long LOCKWASHER SOLENOID ASSY LEAD ASSY., Ground, solenoid to bracket CLAMP, Timer leads Page 13 of 43
14 J115MLCNB 1982 : EXHAUST HOUSING [7/18] Page 14 of 43
15 J115MLCNB 1982 : EXHAUST HOUSING [7/18] NUT, Mount bracket WAVE WASHER, Screw to lever, port EXHAUST HOUSING, Outer EXHAUST HOUSING, Outer SCREW, Exhaust housing WASHER, Exhaust housing RUBBER MOUNT, Lower, std. red RUBBER MOUNT, Lower, hi perf. green SCREW, Mount LOCKWASHER COVER, Rear SEAL, Cover SCREW, Covers SPRING, Reverse lock WASHER, Sending unit RETAINER, Spring WATER TUBE WATER TUBE GROMMET, Water tube SCREW, Sending unit ADAPTER, Exhaust housing SCREW GROMMET GASKET LOCKWASHER SCREW, Inner to outer housing SCREW, Adapter to housing, outer GASKET, Adapter to powerhead RUBBER MOUNT ASSY., Upper SCREW, Upper mount LOCKWASHER, Mount screw SCREW, Upper mount LOCKWASHER, Mount screw PLUG, Tilt tube external NUT, Tilt tube STERN BRACKET, Starboard THRUST WASHER, Stern brkt TILT TUBE PLUG, Tilt tube, internal PIN, Tilt cylinder BUSHING, Tilt cylinder COVER, Exhaust housing, front SPRING CLIP NUT, Stern bracket screw WASHER, Nut WASHER RETAINER SCREW CAP, Mounting screws SCREW, Brkt. to tr., 3-1/2" SCREW, Brkt. to tr., 4" SCREW, Brkt. to tr., 6" SCREW, Brkt. to tr., 4-1/2" PLATE THRUST ROD ASSY SPRING, Thrust rod SPRING, Trail lock STERN BRKT ASSY., Port LOCKING LEVER, Rod SPACER EXHAUST HSG, Inner lower EXHAUST HSG, Inner lower EXHAUST HSG, Inner THRUST PAD LOCKNUT Page 15 of 43
16 J115MLCNB 1982 : EXHAUST HOUSING [7/18] LOCKNUT SEAL, Exhaust housing SEAL, Shift rod SHOULDER SCREW NUT, Powerhead to adapter SCREW, Thermostat housing VALVE, Relief SCREW THERMOSTAT GASKET SEAL, Gearcase to inner housing WASHER, Screw to bracket SCREW SCREW, Manf to stern brkt 1-7/16" long SCREW, Stern brkt to manf 2-3/4" long SENDING UNIT ASSY RETAINER SPRING NUT ARM COVER, Thermostat SPACER VALVE BODY WIPER NUT, Tilt tube to cable GASKET, Thermostat SPRING, Pressure relief SPRING, Trail lock return LEVER AND SHAFT SET SCREW, Spacer to pivot, hex head SHOCK ABSORBER AND SPRING BUSHING, Cable KNOB, Tilt lock SCREW, Knob SCREW, Spring, retainer to bracket SPRING WASHER, Reverse lock shaft COTTER PIN WASHER, Reverse lock pin LEAD ASSY. GROUND SCREW, Belcrank BUSHING, Tilt cylinder SPACER, Stern bracket PIN, Link to locking lever PIN, Link to swivel bracket ROD, Reverse lock release PIN, Shock absorber, lower LIN, Reverse lock, starboard BELCRANK, Releasing rod LOCKING LEVER, Reverse lock RETAINER, Reverse lock spring, port RETAINER, Reverse lock spring, stbd SPRING, Trail lock LINK, Reverse lock, port LOCKWASHER, Mount bracket SCREW, Anode mountinghole Page 16 of 43
17 J115MLCNB 1982 : FUEL PUMP [8/18] Page 17 of 43
18 J115MLCNB 1982 : FUEL PUMP [8/18] FUEL PUMP ASSY GASKET, Cap to pump SCREEN, Filter CAP, Filter SCREW, Cap GASKET, Fuel pump SCREW, Pump mounting HOSE, Conn. to pump HOSE, Pump to manifold CLAMP STRAP, Hose FUEL MANIFOLD ASSY HOSE, Fuel manifold to carburetor HOSE, Manifold to primer FUEL PUMP REPAIR KIT Page 18 of 43
19 J115MLCNB 1982 : FUEL TANK [9/18] Page 19 of 43
20 J115MLCNB 1982 : FUEL TANK [9/18] FUEL TANK ASSY SCREW, Upper housing WASHER SCREW, Indicator support SUPPORT, Indicator LENS, Indicator SEAL, Indicator lens PIN, Indicator INDICATOR GASKET, Indicator support FLOAT, Indicator GASKET, Housing to tank FUEL TANK CAP ASSY LINK, Anchor ANCHOR, Cap UPPER HOUSING &FUEL LINE ASSY RETAINER, Disc valve spring PIN, Guide RETAINER, Valve O-RING PLUG, Core SPRING, Valve VALVE, Release O-RING, Valve seat PLUG, Core VALVE, Disc SPRING, Disc valve HOSE & PRIMER BULB ASSY PRIMER BULB ASSY BULB, Primer CLAMP, Hose, small CLAMP, Hose, large VALVE, Outlet VALV, Inlet SLEEVE, Hose HOSE, Short HOSE, Long CONNECTOR KIT ASY O-RING TIE STRAP DECAL SET Page 20 of 43
21 J115MLCNB 1982 : GEARCASE [10/18] Page 21 of 43
22 J115MLCNB 1982 : GEARCASE [10/18] GEARCASE ASSY., Complete GEARCASE ASSY., Complete GEARCASE & BRG ASSY. 1A FITTING 1B PLUG, Fitting BEARING, Pinion SETSCREW, Bearing O-RING SCREEN, Water intake GASKET, Impeller housing plate BEARING HSG. & SEAL ASSY OIL RET., Driveshaft WASHER SCREW, Hsg. to gearcase IMPELLER ASSEMBLY PIN THRUST BRG ASSY, Rev. gear CRADLE, Shifter SHIFTER DETENT, Shifter SHAFT BEARING HOUSING & PIN ASSY. (INCLUDES 48&51) 17A NEEDLE BEARING ASSY PIN, Housing O-RING, Driveshaft bearing SHIM, Bearing housing,.002" SHIM, Bearing housing,.005" SHIM, Bearing housing,.003" SHIM, Bearing housing, KEY, Driveshaft to impeller RETAINING RING THRUST WASHER, Fwd, gear COVER & SEAL ASSY O-RING, Shift rod RETAINER PLATE, Bearing hsg GASKET, Cover BRG. HOUSING SEAL ASSY NEEDLE BEARING ASSY NEEDLE BEARING ASSY OIL RETAINER SCREW O-RING THRUST WASHER, Reverse gear NUT, Pinion to driveshaft SPACER, Shift rod THRUST BEARING, Pinion THRUST WASHER, Pinion DRIVESHAFT ASSY DRIVESHAFT ASSY GEAR & PINION ASSY GEAR, Reverse SHIFTER, Clutch dog PIN, Clutch dog SPRING, Clutch dog pin PLUG, Fill and drain WASHER, Nylon SHIFT ROD SHIFT ROD SPRING, Detent O-RING, Propeller shaft bearing housing THRUST BRG ASSY, Fwd gear BALL, Detent SCREW, Cover SCREW, Drain and fill WASHER Page 22 of 43
23 J115MLCNB 1982 : GEARCASE [10/18] WASHER PROPELLER SHAFT ASSY GROMMET SCREW, Gearcase to exhaust hsg NUT, Propeller LINER, Impeller LINER, Impeller PLATE, Impeller SEAL, Impeller housing plate COTTER PIN, Propeller nut SPACER, Propeller nut SCREW, Gearcase to hsg. short PLATE, Impeller housing PLATE, Impeller housing IMPELLER HOUSING ASSY IMPELLER HOUSING ASSY SEAL, Impeller housing TIM TAB, Gearcase SCREW, Impeller housing GROMMET, Water tube COVER LOCKWASHER, Screw long GROMMET, Imp. housing O-RING, Driveshaft to crankcase LOCKWASHER SCREW, Cover to impeller SCREW, Trim tab THRUST BUSHING PROPELLER, 14 x PROPELLER, 14 x PROPELLER, 13-3/4 x PROPELLER, 13-3/4 x PROPELLER, 13 x PROPELLER, 12-3/4 x PROPELLER, 12-3/4 x PROPELLER, 12-3/4 x 15 - sst PROPELLER, 12-3/8 x 17 - sst PROPELLER, 13 x 19 - sst, 140 tnt PROPELLER, 12-3/4 x 21 - sst PROPELLER, 12-3/4 x 23 - sst PROP., x 23 - sst-ss PROPELLER, 14 x PROPELLER, 13 x 19 all 115, 140 manual PROPELLER, 14 x 11 sst PROPELLER, 12-3/4 x PROPELLER, 13-1/4 x 17 al all CONVERGING RING, Lexan PROP.BUSHING ASSY WATER PUMP REPAIR KIT WATER PUMP REPAIR KIT WATER PUMP REPAIR KIT (INCLUDES IMP HSG WATER PUMP REPAIR KIT (INCLUDES IMP HSG CHROME PUMP KIT CHROME PUMP KIT ANODE KIT FILLER BLOCK SCREW, Filler block WASHER, Screw to gearcase Page 23 of 43
24 J115MLCNB 1982 : IGNITION SYSTEM [11/18] Page 24 of 43
25 J115MLCNB 1982 : IGNITION SYSTEM [11/18] SCREW, Terminal block to cover SCREW, Rectifier assy CONNECTOR, Coils SCREW, Coil to head SCREW, Power pack to cylinder SCREW, Rectifier assy SCREW, Terminal block JUMPER, Terminal block POWER PACK ASSY CONNECTOR SOCKET CONNECTOR PIN CONNECTOR MOTOR CABLE ASSY TERMINAL SOCKET RING TERMINAL RING TERMINAL RING TERMINAL FUSE RECTIFIER & LEAD ASSY RING TERMINAL COIL ASSY RING TERMINAL PIN, Contact COVER, Terminal block TERMINAL BLOCK RETAINER, Timer base TIMER BASE & SENSOR ASSY CONNECTOR SOCKET ASSY LOCKWASHER, Ground SCREW, Retainer clamp FLYWHEEL ASSY NUT, Flywheel SCREW, Stator mounting STATOR ASSY., 6 amp STATOR ASSY., 10 amp TERMINAL SOCKET CONNECTOR PLUG CLAMP, Timer base RETAINER, Connector CLAMP, Retainer, connector RETAINER, Cable LOCKWASHER, Clamp CLAMP, Fuse retainer RETAINER, Fuse WASHER, Ignition coil mounting VOLTAGE REGULATOR ASSY SCREW, Mounting LOCKWASHER TERMINAL TERMINAL CLAMP, Motor cable CLAMP, Motor cable LEAD ASSY., Spark plug COVER & TERMINAL COVER & TERMINAL SCREW, Clamp CABLE RETAINER Page 25 of 43
26 J115MLCNB 1982 : INTAKE MANIFOLD [12/18] Page 26 of 43
27 J115MLCNB 1982 : INTAKE MANIFOLD [12/18] INTAKE MANIFOLD ASSY CHECK VALVE STUD TIMING POINTER, Manifold SCREW, Timing pointer NIPPLE SCREW, Extension GASKET, Leaf plate NUT BASE, Air silencer LEAF PLATE ASSY WASHER, Cover to base RETAINER, Carburetor link SCREW, Long SCREW, Short COVER, Air silencer ADJ. LEVER, Throttle link SOLENOID ASSY., Primer O-RING, Manual valve SCREW, Cover to housing COVER, Primer solenoid GASKET, Solenoid PLUNGR VALVE SEAT FILTER, Valve housing MANUAL VALVE SPRING, Valve SPRING, Plunger VALVE, Plunger TERMINAL TERMINAL HOUSING EXTENSION GASKET, Manifold to c'case SCREW, Clamp to anchor block LOCKWASHER, Ground SCREW, Cover to base SCREW, Cover to base CLAMP, Throttle shift cable HOSE, Air silencer SCREW, Manifold to c'case SCREW, Manifold to c'case, long FITTING, Intake manifold SCREW, Air silencer base NIPPLE, Air silencer base SCREW, Terminal to primer solenoid SCREW, Clamp GASKET, Air silencer GASKET, Carb. to manifold TIE STRAP, Primer GASKET, Cover LINK, Throttle lever SCREW, Lever to carb WASHER, Lever screw HOSE, Primersolenoid system HOSE CLIP TEE, Primer hose SCREW, Clamp to manifold CLAMP, Primer solenoid Page 27 of 43
28 J115MLCNB 1982 : MOTOR COVER - EVINRUDE [13/18] Page 28 of 43
29 J115MLCNB 1982 : MOTOR COVER - EVINRUDE [13/18] MOTOR COVER ASSY., MOTOR COVER ASSY., MOTOR COVER ASSY., WASHER, Screw BAFFLE, Tilt handle TILT HANDLE SEAL, Motor cover, 90, SEAL, Motor cover, LOCATING BRKT., Front LOCATING BRKT., Rear BUMPER, Locating brkts SOUND BLANKET, Side SOUND BLANKET, Top SCREW, Baffle to tilt handle HOOK, Upper front APPLIQUE, Evinrude, 140 only APPLIQUE, Front, 90, APPLIQUE, Front, 140 only SCREW, Hook SCREW, Tilt handle, front SCREW, Tilt handle, rear FASTENER, Applique RIVET, Locating bracket RIVET, Locating bracket, rear SEAL, Baffle to tilt handle, 90, SEAL, Baffle to tilt handle, BAG, Starter rope HOOK, Upper rear APPLIQUE, FASTENER, Port & stbd. appliques, PLATE, Applique front, 90, PLATE, Applique, front HOOK, Front and stdb. rear FUEL, Connector SCREW, Clamp CLAMP, Instrument cable SCREW, Fuel connector SCREW, Handle to latch WASHER, Screw LATCH HANDLE ASSY., Rear RETAINER, Fuel line SCREW, Front mount WASHER, Mount large SCREW, Lower cover GROMMET, Motor cover SLEEVE, Mount SCREW, Mount rear SCREW, Retainer CLAMP, Motor cable HOOK, Rear port NIPPLE, Indicator COVER, Air entrance BUSHING, Latch lever LATCH HANDLE, Front WASHER, Screw SCREW, Air silencer cover SCREW, Lower cover, front STARTER ROPE MOTOR COVER, Lower SEAL, Frame GROMMET DECAL SET, DECAL SET, DECAL SET, OWNER'S MANUAL 1 Page 29 of 43
30 J115MLCNB 1982 : MOTOR COVER - EVINRUDE [13/18] OWNER'S MANUAL 1 Page 30 of 43
31 J115MLCNB 1982 : MOTOR COVER - JOHNSON [14/18] Page 31 of 43
32 J115MLCNB 1982 : MOTOR COVER - JOHNSON [14/18] MOTOR COVER ASSY., MOTOR COVER ASSY., MOTOR COVER ASSY., LOCATING BRACKET, Rear starboard BUMPER, Locating bracket SOUND BLANKET, Side SCREW, Tilt handle, front SCREW, Hook WASHER, Hook RIVET, Locating bracket HOOK, Rear cover BAG, Starter rope SOUND BLANKET, Top LOCATING BRACKET, Front BUMPER, Locating bracket SEAL, Motor cover SEAL, Baffleto motor cover TILT HANDLE APPLIQUE FASTENER AIR INLET BAFFLE SCREW, Tilt handle, rear SCREW, Baffle to tilt handle HOOK, Motor cover, front BUSHING, Shaft latch lever NIPPLE, Overboard indicator LATCH HANDLE ASSY., Rear WASHER, Screw hook SCREW, Mount, rear SCREW, Retainer STARTER ROPE HOOK, Lower rear port CLAMP, Motor cable GROMMET, Motor cover SCREW, Fuel connector FUEL CONNECTOR SCREW, Handle to latch SCREW, Clamp CLAMP, Instrument cable RETAINER, Fuel line SLEEVE, Mount HOOK, Front and stbd., rear WASHER, Screw hook LATCH HANDLE, Front COVER, Air entrance SCREW, Front mount WASHER, Mount, large SCREW, Lower cover SCREW, Air silencer SCREW, Lower cover, front MOTOR COVER, Lower SEAL, Frame GROMMET, Throttle cable DECAL SET, DECAL SET, DECAL SET, OWNER'S MANUAL 1 Page 32 of 43
33 J115MLCNB 1982 : PAINT [15/18] Page 33 of 43
34 J115MLCNB 1982 : PAINT [15/18] 0 0 ILLUSTRATION ONLY Page 34 of 43
35 J115MLCNB 1982 : POWER TILT AND TRIM [16/18] Page 35 of 43
36 J115MLCNB 1982 : POWER TILT AND TRIM [16/18] HYDRAULIC ASSY., Power tilt & trim MANIFOLD, Power tilt & trim PLUG, Manifold PLUG, Large, manifold SPRING, Piston SPRING, Relief valve O-RING, Valve core, upper VALVE CORE, Relief valve O-RING, Valve core, lower PISTON, Pump control SEAT, Valve core, relief valve O-RING, Valve seat SCREW, Motor & reservoir to manifold O-RING, Motor & reservoir to manifold SLEEVE, Trim cylinder SCREW, Letdown plate WASHER PLATE, Manifold VALVE CORE, Relief and pilot valve SPRING, Relief and pilot valve BALL, Valve seat VALVE SEAT, Relief valve O-RING VALVE SEAT, Impact sensor valve FILTER, Reservoir END CAP, Trim cylinder VALVE SEAT, Filter O-RING, End cap MOTOR AND CABLE ASSY RING TERMINAL END CAP & BRUSH ASSY END CAP & BRUSH ASSY PLUG, Reservoir O-RING, Fill plug FILTER, Oil pump RING, Backup sleeve SEAL, Valve, pump & relief O-RING SPRING, Relief valve VALVE, Pump relief OIL LINE ASSY., Upper OIL LINE ASSY., Lower LOCKWASHER CYLINDER ASSY., Tilt ADPTR FITTING & NUT PKG O-RING, Fitting END HEAD ASSY O-RING, Package, (includes item 45) PISTON HEAD ASSY O-RING PISTON ROD ASSY CYLINDER ASSY., Tilt CASE & BAND ASSY BAND & NUT ASSY ROD ASSY. COMPLETE CAP, O-ring & seal PISTON ASSY ROD & EYELET WASHER, Rod end HEX NUT, Rod end O-RING PACKAGE BUSHING, Shock lower PIVOT PIN, Shock lower VALVE SEAT, Hsg & seal assy O-RING Page 36 of 43
37 J115MLCNB 1982 : POWER TILT AND TRIM [16/18] O-RING O-RING VALVE SEAT, Hsg & seal O-RING O-RING RESERVOIR, Tilt & trim PISTON, Letdown control WIPER, Trim rod VALVE AND SEAL ASSY., Manual release RETAINING RING, Manual release O-RING, Valve seat WASHER RING BACKUP, End cap OIL PUMP ASSY SCREW, Pump to manifold DRIVE COUPLING BALL, Coupling SCREW, Socket head SPRING, Relief valve O-RING, Trim cylinder VALVE CORE & SEAL ASSY O-RING, Trim rod O-RING, Oil line PISTON AND ROD ASSY., Trim cylinder SEAL, Trim rod SCREW, Solenoid JUNCTION BOX & GAUGE ASSY CONNECTOR LEAD ASSY TERMINAL PIN INDICATOR GAUGE ASSY., Tilt & trim BULB SOCKET PLUG, Connector SCREW, Mounting CLAMP JUNCTION BOX & COVER SCREW, Cover COVER & TRANSFER ASSY SCREW, Terminal board JUMPER, Terminal board SCREW, Clamp to junction box CLAMP BASE, Junction box CABLE ASSY., Sending unit TERMINAL TERMINAL CONNECTOR CABLE ASSY., Battery LEAD & FUSE ASSY TERMINAL FUSE RELAY & SEAL KIT SEAL RELAY CONNECTOR & LEAD CONNECTOR CABLE ASSY., Trim switch & guage RING TERMINAL TERMINAL CONNECTOR RING TERMINAL TERMINAL CABLE ASSY. TNT MOTOR TERMINAL Page 37 of 43
38 J115MLCNB 1982 : POWER TILT AND TRIM [16/18] TERMINAL CONNECTOR TERMINAL CONNECTOR TILT & TRIM MOTOR SCREW, Terminal board CONNECTOR, Sending unit CLAMP STRAP, Power trim cable Page 38 of 43
39 J115MLCNB 1982 : REMOTE CONTROL [17/18] Page 39 of 43
40 J115MLCNB 1982 : REMOTE CONTROL [17/18] REMOTE CONTROL ASSY REMOTE CONTROL ASSY CAP, 3-way connector SHIFT LEVER ASSY SCREW, Ground HORN ASSEMBLY TIE STRAP SCREW, Horn & plate SCREW, Ignition switch SCREW, Switch lead SCREW, Single control, portside SPRING, Friction adjusting screw SCREW, Mounting bracket switch CLEVIS PIN, Shift & throttle lever ROLLER, Detent, shift & throttle plate PUSH KNOB, Key BUSHING, Cam, hub cover RETAINER PLATE SPRING WASHER, Cam to hsg HOUSING & COVER ASSY SCREW, Access cover to housing CAM, Shift lockout HANDLE, Remote control KNOB, Handle SHIFT & THROTTLE PLATE ASSY MOUNTING PLATE, Neutral start switch SPACER, Throttle lever to cam APPLIQUE SLIDE, Neutral lock SCREW, Handle GROMMET, Upper half BUSHING, Throttle lever WASHER, Remote control to boat TIE STRAPS, Grommets SCREW, Knob to control handle NUT, Mounting screw SCREW, Plate SPRING, Slide return SWITCH & KEY ASSEMBLY, Ignition IGNITION KEY BLANK THROTTLE LEVER ASSY KNOB & FRICTION ADJ. SCREW ASSY LEVER, Fast idle SWITCH ASSY., Neutral start INST. CABLE ASSY RING TERMINAL SLIDE ON TERMINAL RING TERMINAL LEAD ASSY TERMINAL SOCKET TERMINAL PLUG LEAD ASSY., Ground SWITCH ASSY WAVE WASHER, Shift & throttle hub PLATE, Slide control lever SPRING, Detent GROMMET, Lower FRICTION ADJUSTMENT LEVER NUT, Friction lever WASHER, Fast idle lever SCREW INSULATOR, Horn to cover SHOE, Detent, shift & throttle plate Page 40 of 43
41 J115MLCNB 1982 : REMOTE CONTROL [17/18] SHOE, Detent, shift & throttle plate SEPARATOR, Levers SCREW, Index plate FLANGED BUSHING, Shift & throttle plate FLANGED BUSHING, Fast idle lever LEVER, Shift lockout LOCK WASHER, Control to boat INDEX PLATE, Neutral lock COVER & SWITCH ASSY SWITCH & LEAD ASSY CONNECTOR TERMINAL COVER, Handle SCREW, Clamp CLAMP CLAMP CAP & LANYARD CAP & LANYARD NUT GUARD SCREW BATTERY CABLE ASSY GROMMET SPACER KIT, Remote control mounting Page 41 of 43
42 J115MLCNB 1982 : STEERING CONNECTOR KIT [18/18] Page 42 of 43
43 J115MLCNB 1982 : STEERING CONNECTOR KIT [18/18] STEERING CONNECTOR KIT-STAINLESS STEEL NUT, Pivot SPACER, Pivot BOLT, Steering connector LOCKNUT, Stainless steel WASHER CONNECTOR ROD ASSY., Stainless steel Page 43 of 43
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A1 A2 A3 A4 CYLINDER HEAD 1 3FA-11110-01-00 CYLINDER HEAD ASSY...... 1 2 90116-06541-00. BOLT, STUD............. 2 3 22F-11134-10-00. GUIDE, EXHAUST VALVE... 2 4 93440-10109-00. CIRCLIP.................
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A1 A2 A3 A4 CYLINDER HEAD 1 3TB-11101-02-00 CYLINDER HEAD ASSY...... 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-12052-00. CIRCLIP................. 4 4 90116-06475-00. BOLT, STUD.............
CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER HEAD 1 JN6-11102-00-00 HEAD, CYLINDER.......... 1 2 JN6-11133-10-00. GUIDE, VALVE............ 2 3 JN6-11181-00-00 GASKET, CYLINDER HEAD... 1 4 95817-10070-00 BOLT, FLANGE............ 4 5 99530-14016-00