Elevating Work Platform Repair Parts Manual. For PUSH 6 PRO, PUSH 8 PRO and PUSH 10 PRO - Series 2. PUSH 6 PRO sn:

Transcription

1 Elevating Work Platform Repair Parts Manual For PUSH 6 PRO, PUSH PRO and PUSH 10 PRO - Series 2 PUSH 6 PRO sn: PUSH PRO sn: PUSH 10 PRO sn: PN APRIL 2015

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3 Snorkel, Vigo Centre, Birtley Road, Washington, Tyne & Wear, NE3 DA, U.K. SERIAL ONLY trained and authorised personnel may operate this machine.consult the Operation Manual before using this machine. DO NOT make any changes to this machine, any changes made will invalidate the manufactures warranty and may contravene legislation PUSH 6 PRO/PUSH PRO/PUSH 10 PRO When contacting for service or parts information be sure to includ the model and serial numbers from the equipment nameplate. MODEL PUSH 6 PRO NUMBER MONTH / YEAR OF MANUFACTURE NON-LOADED MACHINE WEIGHT 310 ENGINE POWERED N/A MODELS MAXIMUM OUTRIGGER LOAD N/A MAXIMUM GRADEABILITY N/A MAXIMUM Indoors Outdoors ALLOWABLE MANUAL FORCE (SIDE PULL) 200 N/A MAXIMUM PLATFORM HEIGHT 1.6 Indoors Outdoors RATED NUMBER OF OCCUPANTS 1 0 NUMBER SLOPE SENSOR ALARM SETTING FRONT 2 TO BACK deg SIDE 2 TO SIDE deg lbs kg MAXIMUM lbs WHEEL LOAD 10 kg hp kw BATTERY DRIVE POWERED MOTORS N/A V lbs MODELS 12 V kg BATTERIES 0 Ah CHARGER % INPUT 0/240 V MAXIMUM ---- mph ALLOWABLE WIND SPEED 0 m/s lbs N MAXIMUM ft PLATFORM ft REACH N/A m m MAXIMUM ft DRIVE N/A HEIGHT m MAXIMUM 240kg = 1 Persons PLATFORM LOAD + 160kg Tools CAUTION Axle weights with machine in the stowed position. STEER AXLE ---- lbs 155 kg DRIVE AXLE ---- lbs 155 kg

4 The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Repair Parts 4

5 Table of Contents Electrical Hazard... 4 Repair Parts Chassis PUSH 6 PRO, PUSH PRO, PUSH 10 PRO Eaglestar Tray... - Power Pack Scissor Stack PUSH 6 PRO, PUSH PRO, PUSH 10 PRO Additional fixings list Platform Platform Mounting... 1 Lift Cylinder... 1 Hydraulic Schematic Upper Control Box... Tray Wiring Harness Scissor Stack Wiring Harness Upper Control Box Wiring Harness Electtrical Schematic Placards and Decals Repair Parts 5

6 Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO A A SECTION A-A C 1 B 34 SECTION B-B SCALE 1 : 4 24 B C LCB (ANSI VERSION) SECTION C-C Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Repair Parts 6

7 Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Item Part No. Qty. Description BASE WELDMENT ARM WELDMENT ARM WELDMENT PIN LINK LINK COLLAR SHAFT 15MM BAR HEX WHEEL ASSY FIXED CASTOR M10 FLAT WASHER DIN NUT HEX LKG M WSHR FLAT M WSHR LOCK M WHEEL ASSY SWIVEL CASTOR BUMPER W/M10 X 1.5 THREADED STUD BRG 25MM ID X 2MM OD X 30MM LG WELDMENT PIN WSHR LOCK M10 DIN COVER PLATE SLIDE SHCS M X 1.25 X 25 G. ISO 462 BLACK OXIDE NUT HEX LKG M TRAY SUB ASSY SPRING ROLL PIN 6M X KEEPER PIN M6 FLAT WASHER DIN WSHR LOCK M6 DIN BLT FLSKTHD M SBHCS M10 X 1.50 X 25 GR 10. BLK FINISH SBHCS M10 X 1.50 X 45 GR 10. BLK FINISH SBHCS M6 X 1.0 X 12 GR 10. BLK FINISH SBHCS M X 1.25 X 16 GR 10. BLK FINISH SBHCS M10 X 1.50 X 16 GR 10. BLK FINISH D-RING BRACKET D-RING HHCS M X 1.25 X 25 G. ISO 401_DIN HYDRAULIC HOSE SECURING BUSH M5 X 16 S.H.C.S.- GR BEACON WITH GUARD AMBER FLASHING 10-36VDC (CE ONLY) BLANKING PLATE, BEACON (ANSI ONLY) M4 X 10 SOCKET HD CAP SCREW STACK LIMIT SWITCH MOUNTING BRK. - LIMIT SWITCH COVER - LIMIT SWITCH GRIP TAPE - STEP CABLE GLAND Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Repair Parts

8 Tray Tray Repair Parts

9 Item Part No. Qty. Description Tray WLDMT, TRAY CHARGER SIGNET 12V BATTERY 12V PUSH/PULL SW ASSY W/NC CONTACT LED GREEN 12VOLT CHARGER PLUG YELLOW (CE) INLET PLUG (ANSI) DIAGNOSTIC PORT (HARNESS ASSY ) 556 M4 FLAT WASHER DIN WSHR LOCK M4 DIN BLT HEXHD M MM RETAINING PIN ASSY ALARM, SOUNDER BOOT BATTERY CABLE END BLOCK RAISE PUSH BUTTON LOWER PUSH BUTTON NUT LKG M TRAY BRACKET, PUSH ENABLE PUSH BUTTON BLOCK, TRAY STOP WSHR LOCK M6 DIN HHCS M6 X 1 X 1 G. ISO 401 DIN KEY SWITCH SHCS M6 X 1 X 12 G12. ISO 462 ZINC PLATED - BRIGHT CROMATED POWER UNIT M10 FLAT WASHER DIN WSHR LOCK M10 DIN BLT HEXHD M X 25MM CONTACT BLOCK N/O CHARGER LEAD ELBOW ADAPTOR - 3/" BSP X 4 ORFS EZ120 CONTROLLER FUSE HOLDER FUSE AMP Tray Repair Parts

10 Repair Parts 10

11 POWER PACK (Current) 0V P2-5 6 HOSE HOSE 15 2 PART NUMBER DESCRIPTION SUCTION FILTER DRAIN PORT FILLER/DIP STICK TANK SOLENOID RELIEF VALVE CHECK VALVE MANIFOLD BLOCK PUMP START CONTACTOR MOTOR O-RING SEAL ELBOW - 3/" BSP FERRITE NOTE! 2nd FERRITE FITTED TO MAIN TRAY HARNESS NEAR TO DEUTSCH PLUG END. 16 BATTERY CABLE FROM 250A (F1)FUSE M TO EZ BOARD M10 (2) 3 FROM MAIN HARNESS LEAD FROM MAIN HARNESS 4 B+ Repair Parts

12 Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO PUSH 6 PRO OUTERSTACK PUSH 6 PRO INNERSTACK PUSH /10 PRO OUTERSTACK PUSH /10 PRO INNERSTACK PUSH /10 PRO CYLINDER ASSEMBLY 16 Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Repair Parts 12

13 Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Item Part No. Qty. Description WLDMNT 1ST INNER ARM PUSH WLDMNT 1ST INNER ARM PUSH WLDMNT 1ST INNER ARM PUSH WLDMNT 1ST OUTER ARM PUSH WLDMNT 1ST OUTER ARM PUSH WLDMNT 1ST OUTER ARM PUSH WLDMNT 2ND INNER ARM PUSH WLDMNT 2ND INNER ARM PUSH WLDMNT 2ND INNER ARM PUSH WLDMNT 3RD OUTER ARM PUSH 6/ WLDMNT 3RD OUTER ARM PUSH WLDMNT 3RD INNER ARM PUSH WLDMNT 3RD INNER ARM PUSH TUBE 2ND OUTER ARM LH PUSH TUBE 2ND OUTER ARM LH PUSH TUBE 2ND OUTER ARM RH PUSH TUBE 2ND OUTER ARM RH PUSH WELDMENT PIN PUSH / WELDMENT PIN PUSH WELDMENT PIN KEEPER PIN PUSH KEEPER PIN PUSH / M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH / M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH WSHR LOCK M PUSH / WSHR LOCK M PUSH BLT FLSKTHD M PUSH BLT FLSKTHD M PUSH / SHCS M X 1.25 X 16 G12. ZINC COATED ALLOY STEEL PUSH/ SHCS M X 1.25 X 16 G12. ZINC COATED ALLOY STEEL PUSH CYLINDER, LIFT PUSH CYLINDER, LIFT PUSH CYLINDER, LIFT PUSH PIN CYLINDER MOUNT SNAP RING EXTERNAL 1MM BLOCK SLIDE PUSH BLOCK SLIDE PUSH / SNAP RING EXT 20MM PUSH SNAP RING EXT 20MM PUSH / BLOCK SLIDE PUSH BLOCK SLIDE PUSH / BRG 25MM ID X 2MM OD X 30MM LG PUSH / BRG 25MM ID X 2MM OD X 30MM LG PUSH BRG 25MM ID X 2MM OD X 40MM LG PUSH / BRG 25MM ID X 2MM OD X 40MM LG PUSH COVER COIL WSHR LOCK M4 DIN SBHCS M4 X. X 1- STAINLESS STEEL WLDMT, PIVOT BRKT BLEED DOWN WLDMT BLEED DOWN LEVER WSHR LOCK M6 DIN HHCS M6 X 1 X 12 G. ISO 401 DIN BUMPER HHCS M X 1.25 X 45 G. ISO 401 DIN NUT HEX LKG M UNC HEX LOCK NUT SAFETY PROP, POPUP M10 FLAT WASHER DIN NUT HEX LKG M HHCS M10 X 1.5 X 65 G. DIN PIN, ROLL M X PIN, PUSH 6 CYLINDER EPDM RUBBER PAD Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Repair Parts 13

14 Item Part No. Qty. Description PUSH 6 PRO/PUSH PRO/PUSH 10 PRO SAFETY RELEASE BRACKET SAFETY RELEASE ASSEMBLY SOCKET CAP SCREW - DIN12 M5 X WASHER FLAT DIN125 M NUT, NYLOCK NUT DIN5 M5X. ZINC PLATED SOLENOID VALVE, 12VOLT DC-SV0-22-J-O-N-12DG SOCKET BUTTON HD SCREW - M5X HERSCHMANN PLUG SPLIT PIN - 5MM X 25LG CYLINDER OVER BRACKET SOCKET BUTTON CAP SCREW M6X FLAT WASHER - M CYLINDER MOUNT BAR ON 1st OUTER ARM WELDMENT Repair Parts 14

15 Item Part No. Qty. Additional Fixings List - PUSH 6 PRO Description BRG 25MM X2 MM X 30MM LG CSB NUT,NYLOCKNUT DIN5 M ZINCPLATED WASHER,STEELFLATWASHER DIN125A M22 ZINCPLATED NUT,NYLOCKNUT DIN5 M ZINCPLATED MM EXTERNAL CIRCLIP BOLT,SKTBUTCAPCAPSCREW DIN42 M6X12 ZINCPLATED BOLT,SKTBUTCAPSCREW DIN42 M5X16MM 10. ZINCPLATED BOLT,HEXBOLT DIN31 MX16MM. ZINCPLATED MM P-CLIPS HEX,HEXBOLT M10X65MM DIN31. ZINCPLATED Item Additional Fixings List - PUSH PRO/PUSH 10 PRO Part No. Qty. Description BOLT,HEXBOLT DIN42 M5X16MM ZINCPLATED WASHER,STEELFLATWASHER DIN125A M5 ZINCPLATED NUT,NYLOCKNUT DIN5 M4.0 ZINCPLATED BOLT,HEXSETSCREW DIN33 MX25MM. ZINCPLATED BOLY,POZI PAN HEAD DIN 5 M4 X NUT, NYLOCKNUT DIN5 M.0 ZINCPLATED WASHER,STEELFLATWASHER DIN125A M BOLT,SKTBUTCAPSCREW DIN12 M10X25MM ZINCPLATED BOLT,HEXBOLT DIN31 M10X45MM WASHER,PENNYWASHER,DIN0,M10X36 ZINCPLATED NUT, NYLOCKNUT DIN5 M ZINCPLATED MM P-CLIP MM EXTERNAL CIRCLIP WASHER,STEELFLATWASHER DIN125A M5 ZINCPLATED NUT,NYLOCKNUT DIN5 M.0 ZINCPLATED BOLT,SKTBUTCAPSCREW DIN42 M5X16MM 10. ZINCPLATED BRG 25MM X 2MM X 30 LG CSB BOLT,SKT,BUTCAPSCREW DIN42 MX20MM 10. ZINCPLATED BOLT,SKT,BUTCAPSCREW DIN42 M6X12MM 10. ZINCPLATED WASHER,STEELFLATWASHER DIN125A M4 ZINCPLATED BOLT,SKT,BUTCAPSCREW DIN42 M5X10MM 10. ZINCPLATED MM P-CLIP DU10 THRUST WASHER BOLT,HEXBOLT M10X65 ZINCPLATED BOLT,HEXBOLT DIN31 MX16MM. ZINCPLATED WASHER,STEELFLATWASHER DIN125A M6 ZINCPLATED BPLT,HEX BOLT M10X45MM. ZINCPLATED Repair Parts 15

16 Platform A A SECTION A-A Platform Repair Parts 16

17 Item Part No. Qty. Description Platform WLDMT DECK PUSH BLOCK SHCS M X 1.25 X 45 G. ISO 462 BLACK OXIDE NUT HEX LKG M WELDMENT PIN COMPARTMENT LITERATURE BOX M THREADED KNOB WLDMT, HAND RAIL, LEFT WLDMT, HAND RAIL, FRONT WLDMT, SWING GATE WLDMT, HAND RAIL, RIGHT PIN, SALOON DOOR RETAINING RING, EXTERNAL,.625 DIA, BASIC SHCS M X 1.25 X 0 G. ISO 462 ZINC PLTD BRIGHT CHROMATE METRIC ACORN NUT M X 1.25 ZINC PLTD HHCS M X 1.25 X 16 G. ISO 401 DIN WSHR LOCK M BUMPER UPPER CONTROL BOX (SEE PAGE ) Platform Repair Parts 1

18 Item Part No. Qty. Description Platform Mounting 1 1 SCISSOR STACK REFERENCE SLIDE BLOCK SNAP RING EXT 20MM SHCS M X 1.25 X 20 G. ISO462 BLACK OXIDE PIN NUT HEX LKG M SHCS M X 1.25 X 50 G. ISO462 BLACK OXIDE 1 PLATFORM REFERENCE BLOCK Platform Mounting Repair Parts 1

19 Lift Cylinder Item Part No. Qty. Description CYLINDER, LIFT PUSH 6 PRO - EMC CYLINDER, LIFT PUSH 6 PRO - PB CYLINDER, LIFT PUSH PRO - EMC CYLINDER, LIFT PUSH PRO - PB CYLINDER, LIFT PUSH 10 PRO - EMC CYLINDER, LIFT PUSH 10 PRO - PB SOLENOID VALVE, 12 VOLT DC BEARING CHECK VALVE,.045 ORIFICE /SK 1 SEAL KIT PUSH 6 PRO - EMC /SK 1 SEAL KIT PUSH 6 PRO - PB /SK 1 SEAL KIT PUSH PRO - EMC 0120/SK 1 SEAL KIT PUSH PRO - PB /SK 1 SEAL KIT PUSH 10 PRO - EMC /SK 1 SEAL KIT PUSH 10 PRO - PB HOSE KIT, PUSH HOSE, HYDRAULIC, -4-4F R FTG, 1/4 BSP M -4 ORFS POS FTG, -6 ORB, -4 ORFS POS PUSH /10 CYLINDER HYDRAULIC SCHEMATIC Lift Cylinder Repair Parts 1

20 Hydraulic Schematic LOWERING VALVE LIFT CYLINDER.045 P HYDRAULIC POWER UNIT ASSY T M Hydraulic Schematic Repair Parts 20

21 Item Part No. Qty. Description Upper Control Box CONTROL PANEL BOX (SEAL STRIP ) CONTROL PANEL FACE RAISE PUSH BUTTON LOWER PUSH BUTTON M4 FLAT WASHER DIN WASHER LOCK M4 DIN SBHCS M4 X 0. X 12 GR10. BLK FINISH LED 12VOLT GREEN ENABEL PUSH BUTTON EMERGENCY STOP BUTTON DECAL PLATFORM UP/DOWN DECAL EMERGENCY STOP DECAL UCB BCI DECAL(POLYCARBINATE) DECAL ENSURE BRAKES ARE LOCKED SEAL STRIP Upper Control Box Repair Parts

22 3 4 Tray Wiring Harness Item Part No. Qty. Description CONN 14 RECEP PIN - 16 DCH BOOTLACE FERRULE - RED SPADE TERMINAL - RED RF-F60P FORK TERMINAL - RED M4-RKU RING TERMINAL - RED M3 - RFM RING TERMINAL - RED M6 - RFM RING TERMINAL - RED M - RFM THRO' TERMINAL - BLUE FUSE HOLDER FUSE - 5 AMP BLADE MOLEX - WAY PLUG MOLEX - 12 WAY PLUG MOLEX SOCKET CONTACTS FEMALE INSULATED SPADE - RED 2.MM BLACK WIRE BLACK WIRE BLACK WIRE 1 10 L K P B PIN 1 IDENTIFIER NOTE! SOCKET VIEWED FROM WIRE SIDE. PIN 1 IDENTIFIER NOTE! SOCKET VIEWED FROM WIRE SIDE NOTES: 1. ALL WIRES 1GA AND WHITE IN COLOR UNLESS STATED OTHERWISE J 1 E H F MAIN BODY OF WIRES TO BE WRAPPED WITH 12 OFF CABLE TIES EQUI-SPACED ALONG HARNESS LENGTH WIRE 0 FROM 'J' WIRE 0 FROM 'G' 4 NOTE! BLUE THRO' TO BE CABLE TIED WITH MAIN BODY OF HARNESS. To EZ NOTE! WIRE 23 IS LINKED IN MAIN BODY OF HARNESS TO TERMINATE AT DEUTSCH PLUG AT ONE END AND -WAY PLUG AT THE OTHER, POSITION TO SUIT MANUFACTURE. To Function Switches To Line Contactor To Lift Valve A B C D E F G H J K L M N P To Scissor Stack Wiring Harness N D M A C G NOTE! VIEW SHOWING REAR INSERT DEUTSCH RECEPTACLE : SHELL SIZE 1 - (14 x SIZE 16 PINS) Tray Wiring Harness Rev 1 Repair Parts 22

23 Item Part No. Qty. Description Scissor Stack Wiring Harness STACK HARNESS ASSY,PUSH STACK HARNESS ASSY,PUSH STACK HARNESS ASSY,PUSH CONN 14-PIN DEUTSCH PLUG SOCKET - 16 DEUTSCH M4 RING TERMINAL M IGUS CABLE, CF UL (3 X 1.0MM) M IGUS CABLE, CF UL (2 X 1.0MM) M CORE CABLE, GREY IN COLOUR ( X 1.0MM), PUSH M CORE CABLE, GREY IN COLOUR ( X 1.0MM), PUSH M CORE CABLE, GREY IN COLOUR ( X 1.0MM), PUSH PIN - 16 DEUTSCH DEUTSCH BLKHD RECEP LOCK WEDGE - 6 PIN 5 PLATFORM LIFT COIL E BEACON 3 ELEVATION SWITCH NOTE! VIEW SHOWING REAR INSERT DEUTSCH PLUG : SHELL SIZE 1 - (14 x SIZE 16 SOCKETS) 0 L B J F N P M D C 0 0 G A H K To upper controls To cylinder Harness To Stack Switch To Stack Switch A B C D E F G H J K L M N P To Tray Wiring Harness 1 Scissor Stack Wiring Harness Repair Parts 23

24 Item Part No. Qty. Description Upper Control Box Wiring Harness PLUG, 6 WAY DEUTSCH SOCKET CONTACT - 16 DEUTSCH CABLE, 6 COND 1 GA FORK TERMINAL - RED LOCK WEDGE 6-PIN DEUTSCH PLUG SPADE TERMINAL - RED, 2.MM To Scissor Stack Wiring Harness 2 3 To Upper Control Box Repair Parts 24 Upper Control Box Wiring Harness Rev 0

25 Electrical Schematic Electrical Schematic Rev 2 Repair Parts 25

26 Item Part No. Qty. Description Placards and Decals COMPARTMENT LITERATURE DECAL POPUP DECAL FORKLIFT POINT DECAL MAINTENANCE PROP DECAL MAXIMUM WHEEL LOAD PUSH DECAL MAXIMUM WHEEL LOAD PUSH DECAL MAXIMUM WHEEL LOAD PUSH DECAL SAFE WORKING LOAD 6,,10 (CE) DECAL SAFE WORKING LOAD 6 (ANSI) DECAL SAFE WORKING LOAD (ANSI) DECAL SAFE WORKING LOAD 10 (ANSI) DECAL ENSURE BRAKES ARE LOCKED DECAL INDOOR USE ONLY DECAL FULLY READ OPERATORS MANUAL DECAL PUSH 6 PRO (CE) DECAL PUSH PRO (CE) DECAL PUSH 10 PRO (CE) DECAL DNG, SAFETY PROP DECAL EMERGENCY BLEED DOWN DECAL LOWER CONTROLS (TYPE 1, SEE PAGE 2) DECAL LOWER CONTROLS (TYPE 2, SEE PAGE 2) DECAL OPERATING INFORMATION INSIDE DECAL DO NOT JETWASH DECAL EMERGENCY STOP DECAL BATTERY CHARGE INDICATOR DECAL CONTROL PUSH PRO DECAL DANGER ABOVE DECAL HARNESS HARD POINT DECAL CE LOGO DECAL SHEAR HAZARD DECAL ENABLE NOTICE Repair Parts 26 Placards and Decals

27 Placards and Decals Rear 1 Right Side Section A-A Top View of Chassis Front Left Side TYPE 1 TYPE Placards and Decals Repair Parts 2

28 Repair Parts 2

29 Repair Parts 2

30 ISO001 : 200 Certificate No. FM