Serial number S09000 and after Replaces December 2012 REPAIR PARTS MANUAL

Transcription

1 Serial number S09000 and after Replaces December 202 REPAIR PARTS MANUAL Part Number August 204

2 The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the platform, scissors structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. California Proposition 65 Warning Battery posts, terminals and related accessories contain lead and lead components, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. Snorkel all rights reserved

3 Table of Contents Electrical Hazard... Inside front cover California Proposition Inside front cover General Information About This Manual... i Repairs and Maintenance... i Abbreviations... i Additional Information... i Service and Parts Information Ordering Parts... ii ANSI and OSHA Compliance... ii Manuals... ii Machine Information... ii Parts Order Form... iii Section Repair Parts Chassis, Steering and Brakes Before April Pothole Protector Before April Chassis, Steering and Brakes After March Pothole Protector After March Tray Installation... Battery Tray Before August 8, Battery Tray After August 7, Hydraulic Tray Before October Hydraulic Tray After September Pothole and Scissor Stack Switch Mounting Standard Installation...25 Pothole and Scissor Stack Switch Mounting CE Installation...27 Scissor Stack Scissor Stack Installation... 3 Platform Before April Platform After March Platform Main Deck Handrails CE Platform Extension Deck Handrails CE... 4 Platform Installation Placards and Decals Section 2 Hydraulics Drive Speed Manifold...3 Hydraulic Drive Motor...5 Manifold Valve...7 Steering Cylinder...9 Lift Cylinder... Section 3 Electrical Battery Tray Wiring Lester Charger After June 8, Battery Tray Wiring Signet Charger After August 7, Lower Control Box ANSI Before September Lower Control Box Internal Wiring Harness ANSI Before September Lower Control Box ANSI After August Lower Control Box Internal Wiring Harness ANSI After August Lower Control Box CE/AU Before May 2, Lower Control Box Internal Wiring Harness CE/AU Before May 2, Lower Control Box ANSI/AU After May 20, Lower Control Box Internal Wiring Harness ANSI/AU After May 20, Lower Control Box CE After May 20, Lower Control Box Internal Wiring Harness CE After May 20, Upper Control Box ANSI Before May 2, Controller Upper Control Box ANSI Before September Controller Upper Control Box ANSI After August Upper Control Box CE/AU Before May 2, Controller Upper Control Box CE/AU Before May 2, Upper Control Box ANSI After May 20, Controller Upper Control Box ANSI After May 20, Upper Control Box CE/AU After May 20, Controller Upper Control Box CE/AU After May 20, Joystick GFCI Electrical Outlet Platform Control Cable Before May 2, Platform Control Cable After May 20, Limit Switch Before September 5, Magnetic Sensor After September 4, Main Wiring Harness ANSI Before May 2, Main Wiring Harness CE Before May 2, Main Wiring Harness ALL After May 20, Electrical System Pin ID After May 20, Overload System CE...63 Section 4 Options Flashing Light... 3 Key Switch... 5 Dual Lanyard Anchorage... 7 AC Generator... 9 AC Generator Wiring Only Option...9 Canadian Standards Association Package... Battery Condition Indicator ANSI...3 Horn ANSI...5 Section 5 Maintenance Maintenance... 3 Daily Prestart Inspection... 5 Frequent Inspection and Maintenance... 7 Annual Maintenance... Major Repairs... 3 Lubrication Points... 5 Batteries...6 Fastener Torque Chart... 9 S930E/S932E

4 Appendix Electrical Schematics Hydraulic Schematic Limited Warranty Contact Information Europe, Middle East, Africa and Asia...Back cover North and South America...Back cover Australia...Back cover New Zealand...Back cover S930E/S932E

5 General Information About This Manual This manual covers S930E and S932E aerial platforms. Information is included for machines that have been manufactured to conform to all applicable requirements of the following organizations: American National Standards Institute (ANSI) Canadian Standards Association (CSA) European Committee for Standardization (CE) Australian Standards (AS) certification Part pages include a drawing and a bill of material. The bill of material lists the item number that is on the drawing, the Snorkel part number, quantity used and a description of the item. Some callouts in the drawings may have a balloon with two numbers. The top number is the item number and the bottom number is the quantity of the item at that location. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturer's warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. Repairs and Maintenance Every person who maintains, inspects, tests or repairs the machine must be qualified and authorized to do so. Caution Do not modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability or affect the operational characteristics of the aerial platform. Abbreviations The following abbreviations may be used in this manual. AC ANSI AR CCA cm DC ft GFCI in lbs mm no NPT psi qty rpm UL alternating current American National Standards Institute as required cold cranking amps centimeter direct current feet ground fault circuit interruptor inch pounds millimeter number national pipe thread pounds per square inch quantity revolutions per minute Underwriters Laboratories Inc. Additional Information All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel North America P.O. Box 60 St. Joseph, MO USA Phone: Snorkel Europe Vigo Centre Birtley Road Washington Tyne & Wear NE38 9DA Phone: +44 (0) S930E/S932E i

6 Service and Parts Information Ordering Parts When placing an order for service or repair parts, please have the following machine information readily available. Model number Serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to ship to The desired shipment method The parts order form on the following page may be mailed or faxed to the attention of the Parts Department at the following location: Snorkel North America P.O. Box 60 St. Joseph, MO USA Phone: Parts Fax: Snorkel Europe Vigo Centre Birtley Road Washington Tyne & Wear NE38 9DA Phone: +44 (0) Parts Fax: +44 (0) Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA Compliance All owners and users of the aerial platform must read, understand and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A Self-Propelled Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for S930E and S932E aerial platforms are as follows: S930E/S932E/S2632E Operator s Manual ANSI Snorkel part number S930E/S932E/S2632E Operator s Manual CE Snorkel part number S930E/S932E/S2632E Operator s Manual AU Snorkel part number S930E/S932E/S2632E Operator s Manual Spanish Snorkel part number S930E/S932E Repair Parts Manual Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A Snorkel part number Machine Information Model Number: Serial Number: Date of Purchase: Purchased From: Snorkel Dealer or Distributor: Copies are also available from: Scaffold Industry Association, Inc. P.O. Box Phoenix, AZ USA ii S930E/S932E

7 Parts Order Form Fill out completely and fax attention Parts Department to: Snorkel USA Snorkel Europe +44 (0) Date: Company: Address: Account Number: Purchase Order Number: Model Number: Serial Number: Ship To: Contact Name: Phone Number: Fax Number: Shipping Method: Part Number Description Quantity Note: Backordered parts will be shipped as soon as available using the same shipping method as the original order unless otherwise indicated below. Ship complete order only. Do not backorder parts. Ship all available parts and disposition of backordered parts. Other instructions as specified: S930E/S932E iii

8 S930E/S932E

9 Repair Parts S930E/S932E Repair Parts

10 Repair Parts 2 S930E/S932E

11 Chassis, Steering and Brakes Before April Chassis, Steering and Brakes Before April A S930E/S932E Repair Parts 3

12 Chassis, Steering and Brakes Before April 20 Item Part No. Qty. Description HOSE -4-4S -4S R HOSE -4-4S -4S 78 00R HOSE -6-6S -6S 84 00R HOSE -6-6S -6S R FEET SLEEVE, ABRASION GUARD 60MM Chassis, Steering and Brakes Before April A Repair Parts 4 S930E/S932E

13 Pothole Protector Before April X Pothole Protector Before April A S930E/S932E Repair Parts 5

14 Chassis, Steering and Brakes/Pothole Protector Before April 20 Item Part No. Qty. Description S932E METRIC chassis S930E METRIC chassis WLDMNT. SPINDLE lh PLT. STEERING LINKAGE S932E PLT. STEERING LINKAGE S930E BRG FLG 20MM X 2MM BRG 40MM X 44MM X 20MM BRG 40MM X 44MM X 40MM WELDMNT. rh SPINDLE M20 FLAT WASHER ASSY. WHEEL S930E METRIC HYDRAULIC BRAKE MOTOR WHL 4CIR HHCS M2 x.75 x 75 G8.8 DIN NUT, HEX, M2 X.75, SELF LOCKING HHCS M2 x.75 x 00 G0.9 DIN RETAINING RING, EXTERNAL, 9mm DIA, BASIC HHCS M6 X x 6 G8.8 ISO 407 DIN WSHR LOCK M6 DIN CYLINDeR STEER S930e/S932e (refer to Hydraulics 9) PIN CLV.500 DIA..28 GRIP PIN COT.25DIA.00-/8 X PLT. POTHOLE LINKAGE S932E PLT. POTHOLE LINKAGE S930E WLDMT, POTHOLE SKID W/ BEVEL PLT. VERTICAL LINK PLT. POTHOLE CAM BSHG FLG 2MM ID X 2MM LG BLT SHLDR 2mm x 30mm x M WSHR FLAT M NUT HEX LKG M BSHG FLG 2MM ID X 5MM OD BRG THR.500 ID.750 OD.500 OILITE PIN COTTER.250 DIA NUT, CASTLE M2 FLAT WASHER DIN HHCS M6 X 2.0 X 0 G8.8 ISO 404 DIN NUT, HEX, M6 X 2.0, GR 8.8, SELF LOCKING DIN M6 FLAT WASHER DIN HHCS M2 x.75 x 70 G8.8 DIN NUT, HEX, THIN, M6 X 2.0 DIN NUT, HEX, THIN, M2 X.75 DIN HHCS M6 X 2.0 X 60 G8.8 ISO 407 DIN SPRG POTHOLE EXTENSION SL-9E BRG, THR 20ID 38OD.5THK A Chassis, Steering and Brakes/Pothole Protector Before April 20 Repair Parts 6 S930E/S932E

15 Chassis, Steering and Brakes After March Alternate Construction Alternate Construction Chassis, Steering and Brakes After March J S930E/S932E Repair Parts 7

16 Chassis, Steering and Brakes After March 20 Item Part No. Qty. Description HOSE -4-4S -4S R HOSE -4-4S -4S 78 00R HOSE -6-6S -6S R HOSE -6-6S -6S 84 00R7 AFTER MAY HOSE -6-6S -6S R HOSE -6-6S -6S R7 USED ONLY ON MACHINES WITH ITEM 48 WHEEL SPACER PART NUMBER FEET SLEEVE, ABRASION GUARD 60MM Chassis, Steering and Brakes After March J Repair Parts 8 S930E/S932E

17 Pothole Protector After March X Item Part No. Qty. Description S932E METRIC chassis S930E METRIC chassis WLDMNT. SPINDLE lh PLT. STEERING LINKAGE S932E PLT. STEERING LINKAGE S930E BRG FLG 20MM X 2MM brg flg.75id x.938od x.56lg after september BRG 40MM X 44MM X 20MM BRG 40MM X 44MM X 40MM WELDMNT. rh SPINDLE M20 FLAT WASHER m6 flat washer din WHEEL/tire assy S930E METRIC wheel/tire assy used w/.25 in dia shaft drive motor after April wheel/tire assy used w/.5 in dia shaft drive motor after january 6, HYDRAULIC BRAKE.25 in dia shaft hydraulic brake.5 in dia shaft after january 6, 202 CONTINUED on next page Pothole Protector After March J S930E/S932E Repair Parts 9

18 Chassis, Steering and Brakes/Pothole Protector After March 20 Item Part No. Qty. Description MOTOR WHL 4CIR.25 in dia shaft motor wheel 4cir.5 in dia shaft after january 6, HHCS M2 x.75 x 75 G8.8 DIN BOLT HEXBOLT DIN93 M2 X 90M after april NUT, HEX, M2 X.75, SELF LOCKING HHCS M2 x.75 x 00 G0.9 DIN RETAINING RING, EXTERNAL, 9mm DIA, BASIC HHCS M6 X x 6 G8.8 ISO 407 DIN HHCS M6 X x 6 G0.9 ISO 407 DIN 933 after october WSHR LOCK M6 DIN CYLINDeR STEER S930e/S932e (refer to Hydraulics 9) PIN CLV.500 DIA..28 GRIP PIN COT.25DIA.00-/8 X PLT. POTHOLE LINKAGE S932E PLT. POTHOLE LINKAGE S930E WLDMT, POTHOLE SKID W/ BEVEL PLT. VERTICAL LINK PLT. POTHOLE CAM BSHG FLG 2MM ID X 2MM LG BLT SHLDR 2mm x 30mm x M WSHR FLAT M2 din NUT HEX LKG M BSHG FLG 2MM ID X 5MM OD BRG THR.500 ID.750 OD.500 OILITE PIN COTTER.250 DIA PIN COTTER.56 DIA.75 after november NUT, CASTLE M2 FLAT WASHER DIN HHCS M2 X.75 X 50 G8.8 DIN NUT, HEX, M2 X.75 SELF LOCKING thin WASHER, special BRG, THR.500ID.630OD.630 OILITE brg flg.500id.630od.630 oilite after may sbhcs m2 x.75 x 50 gr 0.9 blk finish SPRG POTHOLE EXTENSION SL-9E BRG, THR 20ID 38OD.5THK HHCS M2 X.75 X 80 G8.8 DIN hhcs unc stl gr8 3.0 lg after november BRG, THR.500ID.630OD.00 oilite spcr.656id.3od BRG, THR.500ID.00OD bolt lug wheel bolt use on five bolt wheels after april hub wheel front five bolt wheel front after april hub wheel rear five bolt wheel rear after april Wheel spacer used with.5 in dia shaft drive motor after april WASHER 34 MM ID 50MM OD after april 202 Not shown bolt hexhd gr5 CE/AU rear counterweight mount J Chassis, Steering and Brakes/Pothole Protector After March 20 Repair Parts 0 S930E/S932E

19 Item Part No. Qty. Description Tray Installation ref INSTALL STEERING, BRAKES not shown BATTERY TRAY ASSEMBLY (refer to repair Parts 3 to 6) HEX set screw M2 x.75 x blt hexhd m2 x.75 x 90 After march NUT, HEX, M2 X.75, SELF LOCKING WSHR FLAT M PIN, SMALL CAM SETSCR M0-.25 x 2MM CONE PT HYDraulic TRAY ASSEMBLY (refer to repair Parts 7 to 24) NOT shown step weldment hhcs m2 x.75 x 45 g8.8 din NUT, HEX, M2 X.75, SELF LOCKING S930E base frame cover S932E base frame cover in hose guide.25 rubber edge S930E in hose guide.25 rubber edge S932E m6 flat washer din washer lock m6 din hhcs m6 x x 20 g8.8 iso 407 din X 5 2X 3 2X 7 4X 6 2X 2 Tray Installation B S930E/S932E Repair Parts

20 Repair Parts 2 S930E/S932E

21 Battery Tray Before August 8, 20 BURNISH AFTER INSTALLATION ANSI ONLY ? TO HYDRAULIC TRAY ZIP TIE AS NEEDED REMOVE PLUG FROM HOUSING AND INSERT PLUG FROM CHARGER, SLIT BOOT AND WRAP WITH TAPE IF NECESSARY BLK/2AWG 0 03 RED/2AWG 06 BLUE/2AWG TIE BACK INTERLOCK WIRE Battery Tray Before August 8, B S930E/S932E Repair Parts 3

22 Item Part No. Qty. Description Battery Tray Before August 8, WLDMT, BATTERY TRAY SLIDE PAD BRG. FLG. TRAY DOORS BOOT BTRY CABLE END BLK / BOOT BTRY CABLE END Y-TYPE FUSE FUSE BLOCK FLANGE INLET 5A 25V NEMA NUT LKG M M4 FLAT WASHER DIN BLT HEXHD M MM SCR THUMB M6-.0 X 25MM NUT HEX LKG M LATCH RH TRAY ROTARY LOCK NUT HEX LKG M BLT HEXHD M MM LOCK OUT LEVER ASSEMBLY SWITCH FSHCS M5-0.8 X NUT HEX LKG M BTRY. 6V NUT, HEX, M6 X.0 DIN PLACARD, BATTERY DISCONNECT FSHCS M8 X.25 X 20 CLASS 8.8 DIN LESTER V, 25A, CHARGER, GLOBAL INPUT HHCS M4 X 0.7 x 0 G8.8 ISO 407 DIN M6 FLAT WASHER DIN wire 2 r32 r red wire 2 r375 r red wire 2 r375 r375 9 black wire 2 r375 r black wire 2 r32 r black iec c4 to us plug Battery Tray Before August 8, B Repair Parts 4 S930E/S932E

23 Battery Tray After August 7, 20 B U R N IS H A F T E R IN S TA L L AT IO N ANSI ONLY TO H Y D R A U L IC T R AY ZIP TIE AS NEEDED R E M O V E P L U G F R O M H O U S IN G A N D IN S E R T P L U G F R O M C H A R G E R, SLIT BOOT AND WRAP WITH TAPE IF NECESSARY. 0 5 B L K / 2 AW G R E D / 2 AW G 0 6 W H IT E 6 AW G W IR E R E P L A C E P 5 - O N C O N TA C TO R B L A C K 6 AW G W IR E B U T T S P L IC E TO P 5 - W IR E F R O M M A IN H A R N E S S Battery Tray After August 7, H S930E/S932E Repair Parts 5

24 Item Part No. Qty. Description Battery Tray After August 7, WLDMT, BATTERY TRAY SL PAD BEVELED BRG. FLG. TRAY DOORS BOOT BTRY CABLE END BLK / FUSE FUSE BLOCK FLANGE INLET 5A 25V NEMA NUT HEX M4 X 0.70 GR 8.8 SELF LOCKING DIN M4 FLAT WASHER DIN HHCS M4 X 0.7 x 20 G8.8 ISO 407 DIN SCR THUMB M6-.0 X 25MM NUT HEX M6 X.0 GR 0.9 SELF LOCKING DIN LATCH RH TRAY ROTARY LOCK NUT HEX M8 X.25 GR 8.8 SELF LOCKING DIN BLT Hhcs M8 x 40mm din 93 gr8.8 zp LOCK OUT LEVER ASSEMBLY SWITCH FSHCS M5-0.8 X NUT HEX M5 X 0.8 GR 8.8 SELF LOCKING DIN BTRY. 6V GOLF CART NUT, HEX, M6 X.0 DIN PLACARD, BATTERY DISCONNECT FSHCS M8 X.25 X 20 CLASS 8.8 DIN blt sktbut capscrew m8 x.25 x M8 FLAT WASHER DIN HHCS M4 X 0.7 x 0 G8.8 ISO 407 DIN charger global input signet 25amp ac power cord not shown WSHR LOCK.33 SPLIT TYPE wire 2 r32 R red Wire 2 r375 r red wire 2 r375 r375 9 black wire 2 r375 r black wire 2 r32 r black ied c4 to us plug Battery Tray After August 7, H Repair Parts 6 S930E/S932E

25 Hydraulic Tray Before October DETAIL A SCALE : A B DETAIL B SCALE : Hydraulic Tray Before October E S930E/S932E Repair Parts 7

26 Hydraulic Tray Before October REF REF After July 20 D D F LIFT 02 F 0 PRESSURE TANK P5-3/3C REVERSE FRONT PLUG P5-8/3E RIGHT BACK PLUG P5-6/3D LEFT FRONT PLUG BRAKE P5-2/3B FORWARD BACK PLUG STEER RIGHT STEER LEFT DRIVE FORWARD DRIVE REVERSE SECTION F-F SCALE : 2 P5-/3F LIFT SECTION D-D SCALE 2 : 3 Hydraulic Tray Before October E Repair Parts 8 S930E/S932E

27 Item Part No. Qty. Description Hydraulic Tray Before October WLDMNT, HYDRAULIC TRAY MANIFOLD, MAIN 9,26,32 METRIC (refer to hydraulics 7) FILTER RETURN IN TANK LATCH LH TRAY ROTARY LOCK NUT HEX LKG M BLT HEXHD M MM NUT HEX M SCR THUMB M6-.0 X 25MM NUT, HEX, M6 X.0 DIN WSHR LOCK.375 SPLIT TYPE CONTACTOR, 24V SEALED HHCS M6 X x 20 G8.8 ISO 407 DIN BRG. FLG. TRAY DOORS HHCS M0 X.5 x 30 G8.8 DIN NUT HEX LKG M BLT HEXHD GR PUMP/MOTOR 24V 4CC pump, gear 4cc seal kit, monarch pump motor, electric monarch 24v brush/ring, electric motor brushes, electric motor brush springs, electric motor coupler HYdraulic fluid reservoir 9 ASSY, LWR CONTROL BOX (refer to electrical 7 to 25) TUBE ASSY,.50 TANK TO PUMP ftg slv tube -8 stl ftg nut -8s stl FTG PL HOL HEX-6B STL BLT HEXHD M8-.25 X 20MM NIPPLE DIAGNOSTIC -4 O-RING ADAPTER 90 DEG ELBOW SWIVEL -8 JIC ADAPTER STRAIGHT -8 SAE TO -8 JIC ADAPTER STRAIGHT -6 SAE TO -4 JIC ADAPTER STRAIGHT -6 SAE TO -6 JIC ADAPTER STRAIGHT -4 SAE TO -4 JIC ADAPTER 45 DEG ELBOW -8 SAE -8 JIC ADAPTER 90 DEG ELBOW -0 SAE TO -8 JIC PG TRIONICS EZLIFT 230 CONTROLLER HHCS M6 X x 30 G8.8 ISO 407 DIN ADAPTER STRAIGHT -8 SAE TO -6 JIC WSHR LOCK M HHCS M8 x.25 x 2 G8.8 ISO 407 DIN BOOT BTRY CABLE END BLK / BOOT BTRY CABLE END Y-TYPE BLT HEXHD GR M0 FLAT WASHER DIN WASHER, FLAT,.375 STANDARD, PLATED M6 FLAT WASHER DIN NUT, HEX, M6 X.0, GR 8.8, SELF LOCKING DIN SLOTTED HEX WSHR HD SHT MTL SCR #4 X ADAPTER 90 DEG ELBOW SWIVEL -6 JIC ADAPTER STRAIGHT /4 NPTF TO -6 JIC ADAPTER 90 DEG ELBOW -6 SAE TO -6 JIC CONTINUED on next page Hydraulic Tray Before October E S930E/S932E Repair Parts 9

28 Item Part No. Qty. Description Hydraulic Tray Before October WSHR FLAT M cap hose -8-8s-8s 6 00r hose -6-6s-6s r wire 2 r375i r33i 43 black wire 2 r375i r33i 39 red wire 2 r33i r33i 2 sp-28/ wire 2 r0i r33i 9 black wire SP Hydraulic Tray Before October E Repair Parts 20 S930E/S932E

29 Hydraulic Tray After September D E TA IL B 2 6 S C A L E : B C D E TA IL C S C A L E : Hydraulic Tray After September N S930E/S932E Repair Parts 2

30 Hydraulic Tray After September REF D F D L IF T TA N K 0 2 F 0 P R E S S U R E W IR E VA LV E P 5-3 R E V E R S E 3 C R E V E R S E P 5-2 F O R W A R D 3 B F O R W A R D P 5 - L IF T 3 F L IF T B R A K E S T E E R R IG H T P 5-3 FRONT PLUG P 5-8 R IG H T 3 E R IG H T P 5-6 L E F T 3 D L E F T P 5-8 B A C K P L U G P 5-6 FRONT PLUG S T E E R L E F T P 5-2 B A C K P L U G D R IV E F O R W A R D D R IV E R E V E R S E S E C T IO N D -D S C A L E 2 : 3 S E C T IO N F -F S C A L E : 2 Hydraulic Tray After September 200 P N Repair Parts 22 S930E/S932E

31 Item Part No. Qty. Description Hydraulic Tray After September WLDMT, HYD PUMP/MOTOR 24V 4CC pump, gear 4cc seal kit, monarch pump motor, electric monarch 24v brush/ring, electric motor brushes, electric motor brush springs, electric motor coupler PG TRIONICS EZLIFT 230 CONTROLLER Harness onboard diagnostics not shown CONTACTOR, 24V SEALED LATCH LH TRAY ROTARY LOCK 6 ASSY, LWR CONTROL BOX (refer to electrical 7 to 25) standoff lower control box HYdraulic fluid reservoir MANIFOLD, MAIN 9,26,32 METRIC (refer to hydraulics 7) FILTER RETURN IN TANK ADAPTER STRAIGHT -8 SAE TO -8 JIC ADAPTER STRAIGHT -8 SAE TO -6 JIC ADAPTER STRAIGHT -6 SAE TO -6 JIC ADAPTER STRAIGHT -4 SAE TO -4 JIC ADAPTER STRAIGHT -6 SAE TO -4 JIC ADAPTER 90 DEG ELBOW -0 SAE TO -8 JIC ADAPTER 90 DEG ELBOW -6 SAE TO -6 JIC SCR THUMB M6-.0 X 25MM NUT HEX M6 X.0 GR 0.9 SELF LOCKING DIN NUT HEX M0 X.50 GR 8.8 SELF LOCKING DIN NUT HEX M8 X.25 GR 8.8 SELF LOCKING DIN NUT, HEX M6 X.0 GR 8.8 SELF LOCKING DIN NUT, HEX, M6 X.0 DIN ADAPTER 90 DEG ELBOW SWIVEL -6 JIC ADAPTER 90 DEG ELBOW SWIVEL -8 JIC ADAPTER STRAIGHT /4 NPTF TO -6 JIC NIPPLE DIAGNOSTIC -4 O-RING BUTCS M0 X.5 x 40 G8.8 DIN blt hhcs m8 x 40mm din93 gr8.8 zp BLT HEXHD M8-.25 X 20MM BLT BUTHD GR BLT HEXHD GR WASHER, FLAT,.375 STANDARD, PLATED SLOTTED HEX WSHR HD SHT MTL SCR #4 X M6 FLAT WASHER DIN WSHR LOCK M M8 FLAT WASHER DIN HHCS M6 X x 30 G8.8 ISO 407 DIN HHCS M6 X x 20 G8.8 ISO 407 DIN BOOT BTRY CABLE END BLK / BRG. FLG. TRAY DOORS WIDE BOOT 2X2 OGA FTG PL HOL HEX-6B STL HHCS M8 x.25 x 2 G8.8 ISO 407 DIN tube assy.50 tank to pump ftg slv tube -8 stl ftg nut -8s stl ADAPTER 45 DEG ELBOW SWIVEL -8 JIC CONTINUED on next page Hydraulic Tray After September N S930E/S932E Repair Parts 23

32 Item Part No. Qty. Description Hydraulic Tray After September lcd screen pgtronix cap hose -8-8s-8s 6 00r hose -6-6s-6s r wire 2 r375i r33i 43 black wire 2 r375i r33i 39 red wire 2 r33i r33i 2 sp-28/ wire 2 r0i r33i 9 black wire SP Hydraulic Tray After September N Repair Parts 24 S930E/S932E

33 Pothole and Scissor Stack Switch Mounting Standard Installation Item Part No. Qty. Description switch assembly (refer to electrical 49 to 5) BLT, skthd M4 7 x 25mm BLT, skthd M4 7 x 30mm nut lkg m wshr flat m4 A3604E A Pothole and Scissor Stack Switch Mounting Standard Installation S930E/S932E Repair Parts 25

34 Repair Parts 26 S930E/S932E

35 Pothole and Scissor Stack Switch Mounting CE Installation Item Part No. Qty. Description switch assembly (refer to electrical 49 to 5) term male 250Fi 6/ BLT, skthd M4 7 x 25mm BLT, skthd M4 7 x 30mm nut lkg nut lkg m wshr flat m4 Pothole and Scissor Stack Switch Mounting CE Installation A3604E A S930E/S932E Repair Parts 27

36 Repair Parts 28 S930E/S932E

37 Item Part No. Qty. Description Scissor Stack WELDMENT ST INNER ARM BRG 30mm X 34mm X 30mm LG WELDMENT ST OUTER ARM BRG 30mm ID 34mm OD 90mm LG PIN, STACK WSHR.25 id 0ga RETAINING RING, 30MM EXTERNAL WELDMENT OUTER ARM WELDMENT 2ND STACK PIN WELDMENT 3RD INNER ARM WELDMENT 4TH OUTER ARM WELDMENT 4TH INNER ARM CYLINDER (refer to hydraulics ) PIN, LIFT CYLINDER HHCS M8 x.25 x 60 G0.9 ISO 404 DIN NUT HEX LKG M PIN, LIFT CYLINDER slide pad X ON X ON X ON X ON X ON BOTH SIDE OF BOTH SIDE OF BOTH SIDE OF BOTH SIDE OF X ON X ON X ON X ON Scissor Stack F S930E/S932E Repair Parts 29

38 Repair Parts 30 S930E/S932E

39 Scissor Stack Installation B A REF X 2 3X 4 5 2X 2X 9 20 DETAIL B SCALE : 4 DETAIL A SCALE : 5 Scissor Stack Installation L S930E/S932E Repair Parts 3

40 Scissor Stack Installation C REF X 4X 4X DETAIL C SCALE : 4 Scissor Stack Installation L Repair Parts 32 S930E/S932E

41 Scissor Stack Installation ROUTE OUT OF HOLE ON ARM STACK HARNESS LEAVE 40" ( OF CABLE BEYOND END 2') OF TUBE. MEASURED TO END OF CONNECTOR 30 26" STACK CABLE ROUTING USE 6 TO 8 INCHES OF CABLE TO MAKE LOOKS BETWEEN TUBES AC CABLE LEAVE 63" OF CABLE BEYOND ENF OF TUBE SEE NOTE ROUTE THIS END OVER BOSS 303 2' ' ' 2' 303 NOTES:. ROUTE CABLE THROUGH STACK AS INDICATED. 2. USE HOSE GUARD TO PROTECT CABLE LOOPS BETWEEN TUBES. 3. STRIP INSULATION JACKET BACK.50" FROM END OF CABLE ON 0' LENGTH AT BOTTOM AND 3' FROM END OF CABLE ON 63" LENGTH AT TOP OF STACK. Scissor Stack Installation L S930E/S932E Repair Parts 33

42 Item Part No. Qty. Description Scissor Stack Installation INSTALL TRAYS (refer to repair parts ) STACK ASSY (refer to repair parts 29) SLIDE BLOCK PIN, STACK PIVOT HHCS M8 x.25 x 60 G8.8 ISO 404 DIN NUT HEX M8-.25 gr8.8 self locking din WLDMT, POTHOLE HHCS M0 X.5 x 25 G0.9 DIN M0 FLAT WASHER DIN NUT HEX M0-.50 gr8.8 self locking din SAFETY PROP (ONE SIDE ONLY) HHcs M0-.5 X 25MM gr8.8 din WLDMT, PIVOT BRKT BLEED DOWN WSHR LOCK M6 DIN HHCS M6 X x 2 G8.8 ISO 407 DIN HHCS M8 x.25 x 50 G8.8 ISO 404 DIN NUT, HEX, M8 X.25 DIN LEVER, BLEED DOWN ADAPTER 90 DEG ELBOW -4 SAE TO -6 JIC ADAPTER 90 DEG ELBOW SWIVEL -6 JIC CLP CUSH.562 VINYL COATED M6 FLAT WASHER DIN SLIDE BLOCK ANSI S930E SLIDE BLOCK ANSI S932E 30 PLATFORM CONTROL CABLE (REFER TO ELECTRICAL 45 TO 47) FT CABLE 4/3 TYPE SJ IN HOSE GUARD Scissor Stack Installation L Repair Parts 34 S930E/S932E

43 Platform Before April 20 0 FOR ANSI UNITS USE THE BOTTOM HOLES FOR MOUNTING. FOR AUSTRALIAN UNITS USE THE TOP TWO HOLES FOR MOUNTING FOR ANSI UNITS USE THE BOTTOM HOLES FOR MOUNTING. FOR AUSTRALIAN UNITS USE THE TOP TWO HOLES FOR MOUNTING Platform Before April A S930E/S932E Repair Parts 35

44 Item Part No. Qty. Description Platform Before April WLDMT, MAIN WLDMT, EXT DECK ROLLER PLATF. EXT DECK LOWER PIN, ROLL M SL PAD 25MM OD 6MM SP ROLLER PLATF HHCS M8 x.25 x 80 G8.8 ISO 404 DIN HHCS M8 x.25 x 50 G8.8 ISO 404 DIN HHCS M8 x.25 x 70 G8.8 ISO 404 DIN HHCS M8 x.25 x 30 G8.8 ISO 407 DIN HHCS M8 x.25 x 20 G8.8 ISO 407 DIN NUT HEX LKG M NUT, HEX, M6 X.0, GR 8.8, SELF LOCKING DIN WLDMT, HNDRL MAIN M8 WASHER ISO HV WLDMT, HNDRL EXT TUBE, MID HNDRL WLDMT, FRONT GATE SLIDE PAD ALUM POP RIVET LG HD 4.8 X 9.2, STEEL MANDREL LEVER PIVOT BRACKET WELDMENT LEVER BRACKET SPRING LATCH HHCS M6 X x 20 G8.8 ISO 407 DIN ROLLER PLATF. EXT DECK LOWER Platform Before April A Repair Parts 36 S930E/S932E

45 Platform After March Platform After March C S930E/S932E Repair Parts 37

46 Item Part No. Qty. Description Platform After March WLDMT, MAIN WLDMT, EXT DECK ROLLER PLATF. EXT DECK LOWER PIN, ROLL M SL PAD n25mm 6mm THK ROLLER PLATF HHCS M8 x.25 x 50 G8.8 ISO 404 DIN HHCS M8 x.25 x 70 G8.8 ISO 404 DIN HHCS M8 x.25 x 2 G8.8 ISO 407 DIN HHCS M8 x.25 x 20 G8.8 ISO 407 DIN NUT HEX M8 X.25 GR 8.8 SELF LOCKING DIN NUT, HEX M6 X.0 GR 8.8 SELF LOCKING DIN WLDMT, HNDRL MAIN M8 FLAT WASHER DIN WLDMT, HNDRL EXT TUBE, MID HNDRL WLDMT, FRONT GATE SLIDE PAD ALUM POP RIVET LG HD 4.8 X 9.2, STEEL MANDREL LEVER PIVOT BRACKET WELDMENT LEVER BRACKET SPRING LATCH BEFORE APRIL SPRING LATCH AFTER MARCH HHCS M6 X x 20 G8.8 ISO 407_DIN ROLLER PLATF. EXT DECK LOWER HHCS M0 X.5 x 80 G8.8 DIN NUT HEX M0 X.50 GR 8.8 SELF LOCKING DIN 985 Platform After March C Repair Parts 38 S930E/S932E

47 Item Part No. Qty. Description Platform Main Deck Handrails CE WELDMENT HANDDRAIL WELDMENT HANDRAIL TOP LEFT WELDMENT HANDRAIL TOP RIGHT MAIN DECK TOP HINGED RAIL PIN SNAPPER WITH LANYARD.375 X M8 X 55 HEX HD BOLT NUT HEX LKG M M8 X 45 HEX HD BOLT M8 WASHER GRADE WELDMENT SWING GATE STANLEY HINGE 76MM SUPPLIED AS A PAIR RIVET BUSH M LATCH/STRIKER SET M6 X 6 HEX HD BOLT M8 SPRING WASHER Platform Main Deck Handrails CE S930E/S932E Repair Parts 39

48 Repair Parts 40 S930E/S932E

49 Item Part No. Qty. Description Platform Extension Deck Handrails CE WELDMENT HANDDRAIL WELDMENT HANDRAIL EXTENSION LEFT WELDMENT HANDRAIL EXTENSION RIGHT UPPER HINGED RAIL PIN SNAPPER WITH LANYARD.375 X MM PLATE 486 X /6" RIVET M8 X 55 HEX HD BOLT M8 X 45 HEX HD BOLT NUT HEX LKG M M8 WASHER GRADE 8 Platform Extension Deck Handrails CE S930E/S932E Repair Parts 4

50 Repair Parts 42 S930E/S932E

51 Item Part No. Qty. Description Platform Installation ref INSTL, STACK SLIDE BLOCK PLATF SLIDE BLOCK ref ASSY, PLATForm ANSi ref ASSY, PLATForm CE SPACER PLATE RACEWAY, PLATFORM WSHR FLAT M HHCS M8 x.25 x 20 G8.8 ISO 404 DIN NUT HEX LKG M X 3 4X 9 2X 2X X 4X 2X 5 REF. Platform Installation A S930E/S932E Repair Parts 43

52 Repair Parts 44 S930E/S932E

53 Placards and Decals S E S E O N LY 2 inch S E S E O N LY S E S E O N LY S E O N LY 6.3 inch 2 inch S E S E O N LY S E O N LY S E S E O N LY S E O N LY S E O N LY O N E O N E A C H W H E E L ONE ABOVE E A C H W H E E L ONE AS SHOW N AND ONE IN S ID E T R AY C O M PA R T M E N T Placards and Decals S930E/S932E Repair Parts 45

54 Item Part No. Qty. Description Placards and Decals Placard caution serial number Placard caution serial number AU only Decal 25 volt 5 amp US only Decal manual holder Decal notice manual re-order Decal wheel load S930E/S932E AU only Decal wheel load S2632E AU only Decal cylinder failure per cylinder Decal power to platform US only Decal machine complies with ANSI Placard operators checklist Decal danger shearing US only Decal danger towing US only Decal danger tipover hazard Decal hydraulic oil level Decal Snorkel S930E Decal Snorkel S932E Decal danger safety prop Decal platform capacity 500# Decal emergency bleed down Placard battery charger information Lester charger Before August 8, Placard battery charger information Signet charger After August 7, Decal danger tipover/electrical hzrd Decal tie down Decal battery charger plug US only Decal check battery before charging Decal hydraulic fluid level Decal do not alter switch Compartment literature Decal Snorkel logo S2632E Decal Snorkel logo S930E/S932E Ground strap Decal fork lift A/R Decal warning stripe sold by roll Placard upper controls S930E/S932E ANSI Placard upper controls S930E/S932E CE Bolt Placard lower controls S930E/S932E ANSI Placard lower controls S930E/S932E CE Washer flat Nut locking Cushion tube 8 inch US only Decal Snorkellift.com Decal lug nut torque 5 lug wheels only CE ONLY Placard battery disconnect switch Decal foot crushing hazard Decal CE logo Decal platform capacity 500# No wind rating S930E/S2632E Only Decal wheel load S930E/S932E Decal battery charger plug Decal emergency stop E Decal do not reach symbol CE Decal danger towing CE Placard caution serial number CE S932E Only Decal danger tipover/electrical hzrd Decal danger tipover/electrical hzrd S930E Only Placards and Decals Repair Parts 46 S930E/S932E

55 Hydraulics S930E/S932E Hydraulics

56 Hydraulics 2 S930E/S932E

57 Item Part No. Qty. Description Drive Speed Manifold MANIFOLD DRIVE SPEED SOLENOID VALVE DUAL SPADE COIL 20 VDC FLOW DIVIDER NEEDLE VALVE 5 4 7MM PERMANENT PLUG Non-serviceable part VALVE BODY, DRIVE SPEED Drive Speed Manifold A S930E/S932E Hydraulics 3

58 Hydraulics 4 S930E/S932E

59 Item Part No. Qty. Description Hydraulic Drive Motor Hydraulic drive motor Seal repair kit - (kit includes items through 6) Kit item Housing seal - (not sold separately) 2 Kit item Metal shim - (not sold separately) 3 Kit item Teflon backup seal - (not sold separately) 4 Kit item Shaft seal - (not sold separately) 5 Kit item 2 Body seal - (not sold separately) 6 Kit item End cover seal - (not sold separately) Front housing bearing 8 Housing- (not sold separately) Front thrust washer Front thrust bearing Rear housing bearing Rear thrust bearing Drive link Manifold Rotor Balance plate Steel balls End cover Assembly bolts Shaft Shaft key Shaft nut Hydraulic Drive Motor S930E/S932E Hydraulics 5

60 Hydraulics 6 S930E/S932E

61 Manifold Valve Manifold Valve S930E/S932E Hydraulics 7

62 Item Part No. Qty. Description Manifold Valve h/f sv n-00 4 way solenoid valve h/f rv08-22h-0-nc-35/30 relief valve h/f frrv0-4fh-0-n-.85/8 fr-rv vlv cartridge 4-way/3-pos h/f sv08-47a-o-n h/f rv08-22h-o-nc-35/20.00 relief valve h/f orifice/check insert h/f mp0-204 springless pull valve hand pump push release h/f hp0-20k-0-n h/f sv0-47b-0-n-00 4-way soleniod valve counterbalance valve h/f rs08-50-c-n-4-200v h/f vdc er/z coil h/f vdc er/z coil mm permanent plug sae o-ring flush head plug sae o-ring flush head plug m valve body h/f nv n needle valve Manifold Valve Hydraulics 8 S930E/S932E

63 Item Part No. Qty. Description Steering Cylinder Cylinder, steering rosenboom Seal repair kit Rosenboom cylinder Only Cylinder, steering Em.c Seal kit is not available for em.c cylinder Steering Cylinder C S930E/S932E Hydraulics 9

64 Hydraulics 0 S930E/S932E

65 Lift Cylinder Item Part No. Qty. Description Cylinder, lift Rosenboom Seal repair kit includes items 0 through fiberglide journal Bearing sae no. 6 hex plug /6-8 unc x.25 set screw solenoid valve 2 way nc 24v tube weldment Head gland cap bronze piston Rod check valve.045 orifice 0 Kit item O-ring not sold separately Kit item Back-up ring not sold separately 2 Kit item Deep Z-seal not sold separately 3 Kit item Rod wiper not sold separately 4 Kit item wearband not sold separately Lift Cylinder B S930E/S932E Hydraulics

66 Hydraulics 2 S930E/S932E

67 Electrical S930E/S932E Electrical

68 Electrical 2 S930E/S932E

69 Battery Tray Wiring Lester Charger After June 8, 2009 Item Part No. Qty. Description wire 2 r32 R red Wire 2 r32 r red wire 2 r375 r375 9 black wire 2 r375 r black wire 2 r32 r black To (B-) post on Motor controller To (+) post on contactor power to platform red wire from Front of Charger blue wire from Front of Charger to harness for charger interlock black wire from Front of Charger Battery Tray Wiring Lester Charger After June 8, C S930E/S932E Electrical 3

70 Electrical 4 S930E/S932E

71 Battery Tray Wiring Signet Charger After August 7, 20 Item Part No. Qty. Description wire 2 r32 R red Wire 2 r375 r red wire 2 r375 r375 9 black wire 2 r375 r black wire 2 r32 r black ied c4 to us plug TO H Y D R A U L IC T R AY ZIP TIE AS NEEDED R E M O V E P L U G F R O M H O U S IN G A N D IN S E R T P L U G F R O M C H A R G E R, S L IT B O O T A N D W R A P W IT H TA P E IF N E C E S S A R Y. 0 5 B L K / 2 AW G R E D / 2 AW G 0 6 W H IT E 6 AW G W IR E R E P L A C E P 5 - O N C O N TA C TO R B L A C K 6 AW G W IR E B U T T S P L IC E TO P 5 - W IR E F R O M M A IN H A R N E S S Battery Tray Wiring Signet Charger After August 7, G S930E/S932E Electrical 5

72 Electrical 6 S930E/S932E

73 Lower Control Box ANSI Before September 20 Item Part No. Qty. Description WLDMT, LOWER CONTROL BOX SW TGL SPDT (ON/NONE/ON) SW TGL SPDT (ON) OFF (ON) PUSH/PULL SW ASSY W/NC CONTACT HOURMETER, 2 TO 60 VDC, SQUARE ALARM, ECCO BEEPING 6-28VDC PLAC GROUND CONT BOX LWR HARNESS CONN LWR HARNESS DUETSCH CONN Lower Control Box ANSI Before September C S930E/S932E Electrical 7

74 Electrical 8 S930E/S932E

75 Lower Control Box Internal Wiring Harness ANSI Before September 20 Item Part No. Qty. Description TERM STRIP (4) 45/90 DEG WIRE 8 FEM 88I FEM 88I WIRE 8 FEM 88I FEM 250FI WIRE 8 R6I FEM 88I WIRE 8 R6I FEM 88I WIRE 8 SPECIAL WIRE 8 R6I R6I WIRE 8 R6I SPADE8I WIRE FUSE HOLDER WIRE 8 R6I FEM 88I FUSE 5 AMP 8 REF REF Lower Control Box Internal Wiring Harness ANSI Before September 20 S930E/S932E Electrical C

76 Electrical 0 S930E/S932E

77 Lower Control Box ANSI After August 20 Item Part No. Qty. Description WLDMT, LOWER CONTROL SW TGL SPDT (ON/NONE/ON) SW TGL SPDT (ON) OFF (ON) HOURMETER, 2 TO 60 VDC, SQUARE PLAC GROUND CONT BOX LWR HARNESS CONN PUSH/PULL SW ASSY W/NC CONTACT ALARM, ECCO BEEPING 6-28VDC LWR HARNESS DUETSCH CONN LATCH Lower Control Box ANSI After August D S930E/S932E Electrical

78 Electrical 2 S930E/S932E

79 Lower Control Box Internal Wiring Harness ANSI After August 20 Item Part No. Qty. Description TERM STRIP (4) 45/90 DEG WIRE 8 FEM88I FEM88I WIRE 8 FEM88I FEM250FI WIRE 8 R6I FEM88I WIRE 8 R6I FEM88I WIRE 8 SPECIAL WIRE 8 R6I R6I WIRE 8 R6I SPADE8I WIRE FUSE HOLDER WIRE 8 R6I FEM88I FUSE 5 AMP P 3-8 P 3-7 P 3-6 P R E F P 4-4 P 4 - P 3-2 P - 5 H O U R P -3 P 3-3 P -4 P -8 P 3 - P P 5-0 P P - P -3 P -4 P 3 - P 3-2 P 3-6 P P 3-9 P 3-8 P R E F P 3-7 P 3-3 P L AT H O U R P L AT P P P 4-4 P P 4-5 P -3 2 P 3-2 P -4 3 P 3-9 P P P P 3-7 PLAT EMS 6 7 P L IF T /D O W N S W IT C H 0 8 S E L E C ST W IT C H E -S TO P H O U R M E T E R + - A L A R M Lower Control Box Internal Wiring Harness ANSI After August 20 S930E/S932E Electrical D

80 Electrical 4 S930E/S932E

81 Lower Control Box CE/AU Before May 2, 202 Item Part No. Qty. Description WLDMT, LOWER CONTROL BOX SW TGL SPDT (ON) OFF (ON) PUSH/PULL SW ASSY W/NC CONTACT HOURMETER, 2 TO 60 VDC, SQUARE ALARM, ECCO BEEPING 6-28VDC PLAC GROUND CONT BOX LWR HARNESS CONN LWR HARNESS DUETSCH CONN SW TGL SPDT (ON) OFF SELECTOR SWITCH SPARE KEY SOLD IN PAIRS ONLY Lower Control Box CE/AU Before May 2, C S930E/S932E Electrical 5

82 Electrical 6 S930E/S932E

83 Lower Control Box Internal Wiring Harness CE/AU Before May 2, 202 Item Part No. Qty. Description TERM STRIP (4) 45/90 DEG WIRE SPADE8I SPADE8I WIRE SPADE8I R6I WIRE R6I FEM 88I WIRE FEM 88I FEM250FI WIRE 8 SPECIAL WIRE 8 R6I FEM 88I WIRE FEM 88I SPADE8I WIRE FUSE HOLDER FUSE 5 AMP WIRE 8 R6I R6I 5 P 3-8 P 3-7 P R E F P 3-2 P 4-4 P 4 - P 3-2 P - 5 H O U R P -3 P 3-3 P -4 P -8 P 3 - P P 5-0 P P - P -3 P -4 P 3 - P 3-2 P 3-6 P P P 3-8 P R E F P 3-7 P 3-3 H O U R P L AT P L AT P 4 - P 3 - P 4-4 P - 3 P -8 P 4-5 P -3 2 P 3-2 P -4 3 P P P P 3-6 P L AT E M S P 3-7 P E N A B L E G R O U N D P L AT F O R M L IF T /D O W N S W IT C H 0 3 S W IT C H 2 E -S TO P - + H O U R M E T E R + - A L A R M Lower Control Box Internal Wiring Harness CE/AU Before May 2, C S930E/S932E Electrical 7

84 Electrical 8 S930E/S932E

85 Lower Control Box ANSI/AU After May 20, 202 Item Part No. Qty. Description WLDMT, LOWER CONTROL LWR HARNESS CONN LWR HARNESS CONN LATCH HOURMETER, 2 TO 60 VDC, SQUARE PUSH/PULL SW ASSY W/NC CONTACT ALARM, ECCO BEEPING 6-28VDC SW TGL SPDT (ON/NONE/ON) PLAC GROUND CONT BOX SW TGL SPDT (ON) OFF SELECTOR SWITCH SPARE KEY SOLD IN PAIRS ONLY DECAL, LOWER CONTROL Lower Control Box ANSI/AU After May 20, B S930E/S932E Electrical 9

86 Electrical 20 S930E/S932E

87 Lower Control Box Internal Wiring Harness ANSI/AU After May 20, 202 Item Part No. Qty. Description TERM STIP (4) 45/90 DEG WIRE SPADE8I SPADE8I WIRE SPADE8I R6I WIRE R6I FEM88I WIRE FEM88I FEM250FI WIRE SPECIAL WIRE 8 R6I FEM88I WIRE FEM88I SPADE8I WIRE FUSE HOLDER FUSE 5 AMP WIRE 8 R6I R6I 5 P 3-8 P 3-7 P 3-6 P P 4-4 P 4 - P 3-2 P - 5 H O U R P -3 P 3-3 P -4 P -8 P 3 - P P 5-0 P P - P -3 P -4 P 3 - P 3-2 P 3-6 P P P 3-8 P 5-0 P 3-6 P LAT E M S P 3-3 P 3-7 P 3-3 H O U R P L AT P -4 P -3 P - 5 P 3-7 P 3-9 P L AT P 3 - P -8 P 4 - P 4-4 P P 3-2 P 3-2 P P -8 3 P E N A B L E G R O U N D P L AT F O R M L IF T /D O W N S W IT C H 0 3 S W IT C H 2 E -S TO P - + H O U R M E T E R + - A L A R M Lower Control Box Internal Wiring Harness ANSI/AU After May 20, B S930E/S932E Electrical 2

88 Electrical 22 S930E/S932E

89 Lower Control Box CE After May 20, 202 Item Part No. Qty. Description WLDMT, LOWER CONTROL LWR HARNESS CONN LWR HARNESS CONN LATCH HOURMETER, 2 TO 60 VDC, SQUARE PUSH/PULL SW ASSY W/NC CONTACT ALARM, ECCO BEEPING 6-28VDC SW TGL SPDT (ON/NONE/ON) PLAC GROUND CONT BOX SW TGL SPDT (ON) OFF SELECTOR SWITCH SPARE KEY SOLD IN PAIRS ONLY DECAL, LOWER CONTROL Lower Control Box CE After May 20, C S930E/S932E Electrical 23

90 Electrical 24 S930E/S932E

91 Lower Control Box Internal Wiring Harness CE After May 20, 202 Item Part No. Qty. Description TERM STRIP (4) 45/90 DEG WIRE SPADE8I SPADE8I WIRE SPADE8I R6I WIRE R6I FEM 88I WIRE FEM 88I FEM250FI WIRE 8 SPECIAL WIRE 8 R6I FEM 88I WIRE FEM 88I SPADE8I WIRE FUSE HOLDER FUSE 5 AMP WIRE 8 R6I R6I 5 P 3-8 P 3-7 P 3-6 P P 4-4 P 4 - P 3-2 P - 5 H O U R P -3 P 3-3 P -4 P -8 P 3 - P P 5-0 P P - P -3 P -4 P 3 - P 3-2 P 3-6 P P P 3-8 P 5-0 P 3-6 P L AT E M S P 3-3 P 3-7 P 3-3 H O U R P L AT P -4 P -3 P - 5 P 3-7 P 3-9 P L AT P 3 - P -8 P 4 - P 4-4 P P 3-2 P 3-2 P P -8 3 P 3-8 E N A B L E G R O U N D P L AT F O R M L IF T /D O W N S W IT C H 0 3 S W IT C H 2 E -S TO P - + H O U R M E T E R + - A L A R M Lower Control Box Internal Wiring Harness CE After May 20, C S930E/S932E Electrical 25

92 Electrical 26 S930E/S932E

93 Upper Control Box ANSI Before May 2, 202 Item Part No. Qty. Description WLDMT, UPPER CONTROL BOX PLAC, UPPER CONTROL S930E/S932E JOYSTICK (REFER TO ELECTRICAL 42.) PUSH/PULL SW ASSY W/NC CONTACT SW TGL SPDT (ON/NONE/ON) DECAL, EMERGENCY STOP HHCS M4 X 0.7 x 25 G8.8 ISO 407 DIN NUT LKG M PLT, PLAT CONT SCR SLFTPG M6 X 5LG UPPER HARNESS PLATF CONTROL Upper Control Box ANSI Before May 2, B S930E/S932E Electrical 27

94 Electrical 28 S930E/S932E

95 Controller Upper Control Box ANSI Before September 20 Item Part No. Qty. Description WIRE 8 R6I SPADE8I 8 TIE BACK B Controller Upper Control Box ANSI Before September 20 Controller Upper Control Box ANSI After August 20 Item Part No. Qty. Description WIRE 8 R6I SPADE8I 8 P -8 Controller Upper Control Box ANSI After August C S930E/S932E Electrical 29

96 Electrical 30 S930E/S932E

97 Upper Control Box CE/AU Before May 2, 202 Item Part No. Qty. Description WLDMT, UPPER CONTROL BOX PLAC, UPPER CONTROL S930E/S932E JOYSTICK (REFER TO ELECTRICAL 42.) PUSH/PULL SW ASSY W/NC CONTACT SW TGL SPDT (ON/NONE/ON) HHCS M4 X 0.7 x 25 G8.8 ISO 407 DIN NUT LKG M PLT, PLAT CONT SCR SLFTPG M6 X 5LG UPPER HARNESS PLATF CONTROL DECAL, EMERGENCY STOP SW PUSH BUTTON DECAL, HORN ALARM MINI SIREN LIGHT RED 24VDC BATTERY GAUGE Upper Control Box CE/AU Before May 2, C S930E/S932E Electrical 3

98 Electrical 32 S930E/S932E

99 Controller Upper Control Box CE/AU Before May 2, 202 Item Part No. Qty. Description WIRE 8 R6I SPADE8I WIRE SPECIAL WIRE R6I FEM88I WIRE 8 FEM250FI R8 6 Controller Upper Control Box CE/AU Before May 2, C S930E/S932E Electrical 33

100 Electrical 34 S930E/S932E

101 Upper Control Box ANSI After May 20, 202 Item Part No. Qty. Description WLDMT, PLATFORM PLAC, PLATFORM CONTROL S930E/S932E JOYSTICK (REFER TO ELECTRICAL 42.) PUSH/PULL SW ASSY W/NC CONTACT SW TGL SPDT (ON/NONE/ON) DECAL, EMERGENCY STOP HHCS M4 X 0.7 x 25 G8.8 ISO 407 DIN NUT HEX M4 X 0.70 GR 8.8 SELF LOCKING DIN PLT, PLAT CONT SCR SLFTPG M6 X 5LG UPPER HARNESS PLATF CONTROL HOLE PLUG Upper Control Box ANSI After May 20, A S930E/S932E Electrical 35

102 Electrical 36 S930E/S932E

103 Controller Upper Control Box ANSI After May 20, 202 Item Part No. Qty. Description WIRE 8 R6I SPADE8I 8 N O not SHOWN HARNESS DIODE FOR JOYSTICK Controller Upper Control Box ANSI After May 20, A S930E/S932E Electrical 37

104 Electrical 38 S930E/S932E

105 Upper Control Box CE/AU After May 20, 202 Item Part No. Qty. Description WLDMT, PLATFORM JOYSTICK (REFER TO ELECTRICAL 42.) HHCS M4 X 0.7 x 30 G8.8 ISO 404 DIN NUT HEX M4 X 0.70 GR 8.8 SELF LOCKING DIN PUSH/PULL SW ASSY W/NC CONTACT SW TGL SPDT (ON/NONE/ON) SW TGL SPST ON OFF PLAC, PLAT CONT BOX PLT, PLAT CONT SCR SLFTPG M6 X 5LG HARNESS PLATF CONT ALARM MINI SIREN SW PUSH BUTTON DECAL, HORN DECAL, EMERGENCY STOP LIGHT RED 24VDC BATTERY GAUGE Upper Control Box CE/AU After May 20, A S930E/S932E Electrical 39

106 Electrical 40 S930E/S932E

107 Controller Upper Control Box CE/AU After May 20, 202 Item Part No. Qty. Description WIRE 8 R6I SPADE8I WIRE SPECIAL WIRE R6I FEM88I WIRE 8 FEM250FI R WIRE 8 R6I R6I 5 N O not SHOWN HARNESS DIODE FOR JOYSTICK P -4 P 3-2 P 3-9 P -3 P 3-8 P - Controller Upper Control Box CE/AU After May 20, A S930E/S932E Electrical 4

108 Electrical 42 S930E/S932E

109 Joystick Item Part No. Qty. Description JOYSTICK INCLUDES ITEMS THROUGH RING, RETAINING, BOOT BOOT, BH HANDLE SPACER, PLASTIC ACTUATOR, BH HANDLE LEVER, ENABLER, BH HANDLE GASKET, BH HANDLE GASKET, BH HANDLE PUSHBUTTON, MOMENTARY (BLACK) MICROSWITCH, BH HANDLE SCREW, BH HANDLE SCREW, BH HANDLE MACHINE SCREW M5 X 6 PAN H Joystick B S930E/S932E

110 42.2 S930E/S932E

111 Item Part No. Qty. Description GFCI Electrical Outlet JUMPER WIRE 4 /2 LG ELECTRICAL BOX DRILLED PLUG MALE STR BLT GR WASHER FLAT WASHER LOCK CIRCUIT BREAKER 5 AMP CONN RECEPTACLE GFCI OUTLET 20 AMP COVER GFCI OUTLET WEATHERPROOF CUSHION CLAMP #8 / SCR SLFTPG THREAD CUTTING N O not SHOWN CABLE 4 GAUGE/3 CONDUCTOR X 28 FEET LONG S930E/S932E GFCI Electrical Outlet C S930E/S932E Electrical 43

112 Electrical 44 S930E/S932E

113 Platform Control Cable Before May 2, 202 Item Part No. Qty. Description LOCK WEDGE 2 PIN DEUTSCH PLUG CONN 2-PIN DEUTSCH PLUG CONN 4-PIN DEUTSCH PLUG SOCKET CONTACT SIZE 6 6/8GA FT CABLE 8GA/4 CONDUCTOR WIRE 3 Note Note 2 Note : wire 3 was added after 6/5/200. Note 2: Prior to 6/5/200, wire P-8 was labeled P3-3. Platform Control Cable Before May 2, B S930E/S932E Electrical 45

114 Electrical 46 S930E/S932E

115 Platform Control Cable After May 20, 202 Item Part No. Qty. Description CONN AMP 24 PIN PLUG AMP SOCKETS CONTACTS DEUTSCH PLUG HD36-8-2SN SOCKET CONTACT #20 6/8AWG SEALING PLUG-20 DEUTCH A/R CABLE 8GA/8 CONDUCTOR WIRE PLUG 2 WHITE PLUG 20 WHITE PLUG 9 WHITE SPARE WHITE SPARE WHITE SPARE WHITE SPARE 5 5 WHITE P WHITE P3-2 3 WHITE P WHITE P3-8 9 WHITE P WHITE P WHITE PLAT EMS 8 6 WHITE P WHITE P WHITE P3-5 4 WHITE P WHITE WHITE P WHITE P- WHITE WIRE NUMBERS LOCATION CONNECTOR A LOCATION CONNECTOR B WIRE COLOR Platform Control Cable After May 20, A S930E/S932E Electrical 47

116 Electrical 48 S930E/S932E

117 Item Part No. Qty. Description Limit Switch Before September 5, SWITCH LIMIT MUST BREAK PIN, CONTACT (-6) DEUTSCH CONNECTOR, 4-PIN DEUTSCH RECEP LOCKWEDGE,W4P 4-PIN DEUTSCH PLUG BLACK REFERENCE BROWN BLUE BLACK/WHITE SCHEMATIC schematic Prior to 5/0/ BLACK REFERENCE BROWN BLUE BLACK/WHITE schematic after to 5/5/20 Limit Switch Before September 5, F S930E/S932E Electrical 49

118 Electrical 50 S930E/S932E

119 Magnetic Sensor After September 4, 202 Item Part No. Qty. Description SENSOR MAGNETIC CONNECTOR, 4-PIN DEUTSCH RECEP LOCKWEDGE,W4P 4-PIN DEUTSCH PLUG PIN, CONTACT (-6) DEUTSCH N O not SHOWN MOUNTING HARDWARE BOLT SKTHD M BOLT SKTHD M M4 FLAT WASHER M4 LOCK NUT Magnetic Sensor After September 4, B S930E/S932E Electrical 5

120 Electrical 52 S930E/S932E

121 Main Wiring Harness ANSI Before May 2, 202 Item Part No. Qty. Description CONN AMP 24 PIN PLUG AMP SOCKET CONTACTS TERM R32I 6/ TERM R0I 6/ SOCKET CONTACT -6 DEUTSCH TER FEM250FI 6/ A/R WIRE 6GA SINGLE COND BLK A/R WIRE 6GA SINGLE COND WHT CONN 4 PIN DEUTSCH PLUG LOCK WEDGE 4 PIN DEUTSCH PLUG SEALING PLUG -6 DEUTSCH CONN 2 PIN DEUTSCH LOCK WEDGE 2 PIN DEUTSCH PLUG CONN AMP 2 PIN PLUG CONN AMP 9 PIN PLUG AMP SOCKET CONTACT 20/4 Main Wiring Harness ANSI Before May 2, A S930E/S932E Electrical 53

122 Main Wiring Harness ANSI Before May 2, 202 Main Wiring Harness ANSI Before May 2, A Electrical 54 S930E/S932E

123 Main Wiring Harness CE Before May 2, 202 Item Part No. Qty. Description CONN AMP 24 PIN PLUG AMP SOCKET CONTACTS TERM R32I 6/ TERM R0I 6/ SOCKET CONTACT -6 DEUTSCH TER FEM250FI 6/ A/R WIRE 6GA SINGLE COND BLK A/R WIRE 6GA SINGLE COND WHT CONN 4 PIN DEUTSCH PLUG LOCK WEDGE 4 PIN DEUTSCH PLUG SEALING PLUG -6 DEUTSCH CONN 2 PIN DEUTSCH LOCK WEDGE 2 PIN DEUTSCH PLUG CONN AMP 2 PIN PLUG CONN AMP 9 PIN PLUG AMP SOCKET CONTACT 20/ CONN 3 PIN AMP SOCKET 6/8 GA Main Wiring Harness CE Before May 2, C S930E/S932E Electrical 55

124 Main Wiring Harness CE Before May 2, 202 Main Wiring Harness CE Before May 2, C Electrical 56 S930E/S932E

125 C AV C K T C AV C K T IN T E R L O C K C AV C K T C AV C K T C AV C K T C AV L E F T P P 5-9 B C AV R IG H T P C K T C K T C AV L E F T P 5-2B P C K T R IG H T P C AV C K T L E F T P P 2-8 B R IG H T P P R E S S U R E S E N S O R C AV C AV C K T C K T L E F T P P 2-3 B R IG H T P L E F T K 3 M C AV R IG H T 3 B 3 C 3 D 3 E 3 F C K T C AV C AV C K T C K T L E F T P 2-7 B P 2-7 C P 2-7 D P R IG H T P C AV C AV C K T C K T C AV C K T C AV L E F T P C K T R IG H T P P C AV C K T C AV C K T C AV C AV C K T L E F T P C K T R IG H T P 5 - P C AV C AV C K T C K T C AV C K T C AV C K T Main Wiring Harness All After May 20, 202 Item Part No. Qty. Description CONNECTOR 2-WAY PLUG GRAY WEDGELOCK 2-WAY SOCKET CONNECTOR 4-WAY PLUG GRAY WEDGELOCK 4-WAY SOCKET PLUG CAVITY SIZE 2 AND RECEPTACLE BLUE CONNECTOR 3-WAY PLUG NATURAL CONNECTOR PLUG SEALED 5 PLUG CAVITY RING TERMINAL #0 STUD INSULATED BLUE RING TERMINAL 5/6IN STUD INSULATED BLUE CONNECTOR 9-WAY PLUG NATURAL CONNECTOR 2-WAY PLUG NATURAL CONNECTOR 2-WAY PLUG NATURAL HARNESS PLUG ADAPTER NOT SHOWN Harness Plug Adapters connect Item 3 Receptacles on the harness to the appropriate Solenoid Valve on the Manifold Valve (60952) for the following functions: Forward Valve FWD Reverse Valve REV Steer Left Valve STEER L Steer Right Valve STEER R Up Valve UP IT E M 5 Section Refer to Page 58 L IF T C Y L IN D E R Part # IT E M P 5-2 B 2 P 2-8 B 2 4 IT E M 4 Part # P 2-7 D 2 P P 2-3 B 3 C O N T R O L B O X IT E M 6 IT E M 6 IT E M 7 Part # C AV C K T C AV C K T Part # Part # Part # IN T P E M S P - 3 P 4-5 FW D VALVE STEER L VALVE UP VALVE 2 P -3 4 P P P 3-6 P S P E M S 6 P P P P -8 8 P P P P P IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 Part # Part # Part # Part # Part # Part # P B 3 R E V VA LV E 3 P D P F S T E E R R VA LV E IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 Part # Part # Part # Part # Part # Part # P C P E D U M P VA LV E P IT E M 8 P Part # C AV C K T P P -3 4 P P IT E M 9 P 3 IT E M 8 P 2 Part # C AV C K T -- 2 P P P P P IT E M Part # P S P L -P 5-2 S P L Part # C AV C K T P 3-2 P P P P P S P L -P 2-8 S P L -P 2-3 S P L 3 S P L -P 2-7 S P L -5 8 P P P 3-2 IT E M 2 P O T H O LE S W Part # P 2-7 B 3 P S P L -P IT E M 4 A N G LE T R A N S Part # Section 2 Refer to Page IT E M 9 P 4 Part # C AV C K T P P P P P IT E M 0 P art # IN T 2 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 Part # Part # Part # Part # P 5-9 B P K 3 M IT E M 2 S TA C K S W Part # P P 4-6 P 2-7 C 2 P P IT E M 9 P 5 Part # C AV C K T P 5-2 P P P P P P 5-0 P 5-2 P 5-2 Section 3 Refer to Page 60 Main Wiring Harness All After May 20, B S930E/S932E Electrical 57

126 Main Wiring Harness All After May 20, 202 Section Refer to Page 57 Lift Cylinder IT E M LIFT CYLINDER Part # C AV C K T P 5-2 B 2 P 2-8 B Scissor Stack CE Only P R E S S U R E S E N S O R Part # C AV IT E M 4 C K T P 2-7 D 2 P P 2-3 B S P L -P 5-2 L E F T R IG H T Lift Cylinder Part # C AV IT E M C K T P P 5-2 B P 5-2 P P S P L -P L E F T R IG H T P P 2-8 P 2-8 B -- IT E M 2 P O T H O L E S W Part # C AV C K T P 2-7 B 3 P Chassis S P L -P 5-9 L E F T R IG H T P P 5-9 P 5-9 B C AV 2 IT E M 0 IN T E R L O C K P a rt # C K T IN T 2 3 Battery Charger IT E M 3 IT E M 3 IT E M 3 Part # Part # Part # C AV C K T P 5-9 B C AV C K T P C AV C K T Drive Speed Manifold CE/AU Only 3 K IT E M 3 Part # C AV C K T 3 M 3 4 S TA C K S W Part # C AV IT E M 2 C K T P P 4-6 Scissor Stack A N G L E T R A N S Part # C AV IT E M 4 C K T P 2-7 C 2 P P Scissor Stack CE Only Main Wiring Harness All After May 20, B Electrical 58 S930E/S932E

127 Main Wiring Harness All After May 20, 202 Section 2 Refer to Page Harness Plug Adapters connect Item 3 Receptacles on the harness to the appropriate Solenoid Valve on the Manifold Valve (60952) for the following functions: Lower Controls IT E M 5 C O N T R O L B O X Part # C AV C K T C AV C K T P - 3 P P -3 4 P P P 3-6 P S P E M S 6 P P P P -8 8 P P P P P IT E M 3 Part # C AV FWD VALVE STEER L VALVE UP VALVE C K T P 5-2 IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 Part # Part # Part # Part # Part # C AV 3 C K T 3 B R E V VA LV E Forward Valve FWD Reverse Valve REV Steer Left Valve STEER L Steer Right Valve STEER R Up Valve UP C AV 3 C K T P 5-6 C AV C K T 3 D S T E E R R VA LV E IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 IT E M 3 Part # Part # Part # Part # Part # Part # C AV C K T C AV C K T C AV C K T C AV C K T C AV C K T C AV C K T P P C P E C AV C K T P C AV 3 C K T 3 F D U M P VA LV E S P L 4 L E F T R IG H T P 5 - P P S P L -P 2-3 S P L 3 S P L -P 2-7 S P L -5 L E F T R IG H T L E F T R IG H T L E F T R IG H T L E F T R IG H T P P 2-3 B P K 3 B 3 C P 2-7 B P 2-7 C P P P P M 3 D P 2-7 D E P F Main Wiring Harness All After May 20, B S930E/S932E Electrical 59

128 Main Wiring Harness All After May 20, 202 Contactor IT E M 6 Part # IT E M 6 IT E M 7 Part # Part # C AV C K T C AV C K T C AV C K T 6 IN T P E M S 7 C AV IT E M 8 P Part # C K T Section 3 Refer to Page P P -3 4 P P C AV IT E M 8 P 2 Part # C K T -- 2 P P P P 2-7 IT E M 9 P 3 Part # P C AV C K T P 3-2 P P P P 3-7 Control Module EZlift P P P IT E M 9 P 4 Part # C AV C K T P P P P P C AV IT E M 9 P 5 Part # C K T P 5-2 P P P P P P 5-0 P 5-2 P 5-2 Main Wiring Harness All After May 20, B Electrical 60 S930E/S932E

129 Electrical System Pin ID After May 20, 202 P Output and Analog Input Wire Description P- 5V to Joystick (low current) P-2 Spare analog input P-3 0V to Joystick (low current) P-4 Joystick analog input P-5 CAN H (optional CANbus) P-6 CAN L (optional CANbus) P-7 Tilt lamp output (0V=active) P-8 Overload lamp output (0V=active) P-9 Platform alarm output (0V=active) P2 Connects to Sensors Wire Description P2-5V (low current, for sensors only) P2-2 EZfit height sensor # input P2-3 0V (low current, for sensors only) P2-4 Pressure sensor input P2-5 EZfit height sensor #2 input (optional) P2-6 Spare analog input P2-7 B+ feed (low current, for switches only) P2-8 Lift down valve return (0V=active) P2-9 Spare lamp output (0V=active) Wire P3 Upper Controls Description P3- EMS Platform (B+ during platform mode) P3-2 Valve supply (high current B+ during platform mode, supplies all valve outputs) P3-3 Torque/traction switch (B+=active) P3-4 Reverse/Down joystick switch (B+=active) P3-5 Forward/Up joystick switch (B+=active) P3-6 Drive select switch (B+=active) P3-7 Lift select switch (B+=active) P3-8 Steer right switch (B+=active) P3-9 Steer left switch (B+=active) P3-0 Spare switch input (B+=active) P3- Spare switch input (B+=active) P3-2 Trigger switch (B+=active) Electrical System Pin ID After May 20, 202 S930E/S932E Electrical 6

130 Electrical System Pin ID After May 20, 202 P4 Lower Controls Wire Description P4- EMS Ground (B+ during ground mode) P4-2 Spare switch input P4-3 Spare switch input P4-4 Lift down switch (B+=active in ground mode only) P4-5 Lift up switch (B+=active in ground mode only) P4-6 Elevation switch (B+=lowered, open=elevated) P4-7 Spare switch input P4-8 Spare switch input P4-9 Spare switch input P4-0 Spare switch input P4- Spare switch input P4-2 Spare switch input P5 Valve Outputs Wire Description P5- Line contactor output (B+ when active) P5-2 Forward valve output (B+ when active) P5-3 Reverse valve output (B+ when active) P5-4 Brake Valve output (B+ when active) P5-5 Motion light output (B+ when active) P5-6 Steer left valve output (B+ when active) P5-7 Down valve output (B+ when active) P5-8 Steer right valve output (B+ when active) P5-9 Torque valve output (B+ when active) P5-0 Overload and motion alarm output (B+ when active) P5- Up valve output (B+ when active) P5-2 Spare valve output P6 Connects to EZcal Hand-Held Device Wire Description P6- Supply P6-2 Receive P6-3 Transmit P6-4 0 V Return Electrical System Pin ID After May 20, 202 Electrical 62 S930E/S932E

131 Item Part No. Qty. Description Overload System CE PRESSURE TRANSDUCER FTG RDCR/EXP -6S-4S STL ANGLE TRANSDUCER SCREW RHD MACHINE 0-24 X.75 2 APPLY LOCTITE Overload System CE E S930E/S932E Electrical 63

132 Electrical 64 S930E/S932E

133 Options S930E/S932E Options

134 Options 2 S930E/S932E

135 2 3 4 Item Part No. Qty. Description Flashing Light Flashing light assembly includes items 2, 3, 4 and Flashing light, yellow Connector 2 pin Pin, contact Lock wedge 2 pin plug Guard, flashing light Machine screw #0-24 x /2 inch long round head Machine screw #0-24 x 3/4 inch long round head Washer #0 medium flat Nut #0-24 self locking Wire harness, flashing light Wire harness, flashing light adapter inside lower control box Connector 2 pin inside lower control box Lock wedge 2 pin plug inside lower control box Clamp Flashing Light 0363 A S930E/S932E Options 3

136 Options 4 S930E/S932E

137 Key Switch Item Part No. Qty. Description Key switch wire 8 r6i r6i 0 blk decal, key switch on/off o-ring Key Switch A S930E/S932E Options 5

138 Options 6 S930E/S932E

139 Item Part No. Qty. Description Dual Lanyard Anchorage dual lanyard anchorage TIE DOWN D RING BRACKET, LANYARD ATTACHMENT PLATE, LANYARD ATTACHMENT BoLT HEXHD GRade WaSHeR FLAT HARD NUT HEX LKG DECAL ATTACH FALL RESTRAINT Dual Lanyard Anchorage A36030A S930E/S932E Options 7

140 Options 8 S930E/S932E

141 Item Part No. Qty. Description AC Generator CABLE ASSY EXT LG GUARD HOUSING AC GENerator WIRE ASSY, AC GEN-SHORT WIRE ASSY, AC GEN-LONG DECAL, CAUTION PLUG PROVIDED MoToR/GENERATOR bolt grade washer, flat washer, lock BOOT BTRY CABLE END BLACK BOOT BTRY CABLE END Y-TYPE E Item Part No. Qty. Description AC Generator Wiring Only Option WIRE ASSY, AC GEN-SHORT WIRE ASSY, AC GEN-LONG DECAL, CAUTION PLUG PROVIDED BOOT BTRY CABLE END Y-TYPE A AC Generator S930E/S932E Options 9

142 Options 0 S930E/S932E

143 Item Part No. Qty. Description Canadian Standards Association Package csa OPTION DECAL ATTACH FALL RESTRAINT DECAL, CSA COMPLIANT BRACKET, LANYARD ATTACHMENT TIE DOWN D RING PLATE, LANYARD ATTACHMENT BoLT HEXHD GRade NUT HEX LKG WaSHeR FLAT DECAL, PLATform CAPacity 500# W/WIND Not shown MANUAL, Parts S930E S932E MANUAL, CSA INSPection & MAINTenance CHECKLIST Canadian Standards Association Package A37025C S930E/S932E Options

144 Options 2 S930E/S932E

145 Item Part No. Qty. Description Battery Condition Indicator ANSI upper control assembly ansi battery condition indicator WIRE 2 NOTE 3606 A Battery Condition Indicator ANSI S930E/S932E Options 3

146 Options 4 S930E/S932E

147 Horn ANSI Item Part No. Qty. Description DECAL HORN SW PUSH BUTTON ALARM MINI SIREN 6-28VDC HORN/BATT COND ADAPTER HARN HORN JUMPER WIRE S CONN AMP PLUG -PIN insulator single pole B Horn ANSI S930E/S932E Options 5

148 Options 6 S930E/S932E

149 Maintenance S930E/S932E Maintenance