CE Parts Manual Insert. Manufactured 7-05 and after

Transcription

1 CE Parts Manual Insert Manufactured 7-05 and after Part Number July 2009

2 About This Insert This CE Parts Manual Insert is for: TB126J machines manufactured July of 2005 and after PRO126 and TB126J machines, manufactured 1994 and after, that have been converted from the Parker/Apitech EMS to the STW EMS. Please insert this document in your PRO126 or TB126J Repair Parts Manual. Pages in this insert take the place of those pages covering the same system presently in your Repair Parts Manual. Ordering Parts When placing an order for service or repair parts, please have the following information available for your machine. Model Number Serial Number Snorkel Part Number Description of the part Quantity of parts required Your purchase order number Address for the order to Ship To Your desired shipment method Additional Information For additional information contact your local dealer or Snorkel at: Snorkel International P.O. Box 1160 St. Joseph, MO USA Parts Order Fax: Snorkel International, Inc. all rights reserved Printed in the U.S.A.

3 Table of Contents Axle Interlock... 1 CE Mark Certification... 5 Rotation Drive Pinion Guard... 7 Key Switch Relay... 7 Lower Control Box Ground Strap... 7 Junction Box/EMS Ground Strap... 7 Load Limit Sensor... 7 Upper Control Box Ground Strap... 7 Boom Switch Covers... 7 Boom Angle Switch... 7 Upper Controls... 9 Placards and Decals Electrical Schematic Platform Overload Calibration Procedure... 19

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5 Item Part No. Qty. Description Axle Interlock BRacKeT backup axle interlock VALVE ACTUATOR BRACKET SLIDE TRAY THREADED ROD CE AXLE INTeRLocK VALVE SUBASSY bolt grade bolt carriage bolt carriage nut hes washer flat NUT HEX COUPLER X BoLT SKTHD SHLDR HEX COMP. SPRING.48 X 1.00 X EXT. SPRING.50 X 1.75 X nut locking nut locking bolt carriage wear PAD FitTinG TEE SWVL RUN-4S-4S STL HOSE-4-4S-6S R1 Axle Interlock TB126J CE Parts Manual Insert 1

6 2 CE Parts Manual Insert TB126J

7 Rear of Chassis: Top View with Cover Removed Axle Interlock Page 3

8 Page 4 Axle Interlock

9 Item Part No. Qty. Description CE Mark Certification PINION GUARD COVER-CE MARK WIRE 12 R250I R250I 36 SP WIRE 12 R250I R250I 6 SP WIRE 12 R250I R250I 16 SP RELAY 4PDT 12V COIL.188 MALe RESISTOR 1800 OHM screw rdhd plated washer flat nut hex setscrew x 1.5 skt hd washer lock.750 mdm washer flat nut jam bolt hexhd grade nut lock screw trhd Grade nut lock washer lock nut WIRE 16 R6 FEM188I WIRE 18 R10I FEM188I WIRE 16 FEM250I SP WIRE 16 R10I FEM188I WIRE 18 FEM250FI FEM188I WIRE 18 DIODE R10IFEM188I TERM FEM188I 16/14GA TERM MALE250FI 16/ KEYED SELECTOR SWITCH CONTACT BLOCK NO PLACard selector SWITCH PLATF/GROUND TERM R10I 12/ LIGHT, RED LED 12V.69DIA MTG PLACARD, OVERLOAD RELAY SPDT 12V 30AMP screw #10-24 x nut #10-24 lock WIRE 16 R10 FEM250FI WIRE 16 R10 FEM LOAD LIMITER, SENSOR COVER SENSOR washer 3/8 lock hexhead capscrew 3/8-16 x hexhead capscrew 3/8-16 x 3/ GROMMET.188ID.313DIAX.125GRV BRACKET BOOM ANGLE SWITCH SUBASSY screw rdhd mach washer flat # washer flat SWitch PUSH BUTTON SEAL KIT WIRE 12 R6I R10I WIRE 12 R6I R10I WIRE 16 R10I R10I 7.5 CE Mark Certification TB126J CE Parts Manual Insert 5

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11 Rotation Drive Pinion Guard Key Switch Relay Inside Lower Control Box Platform Mounting Bracket Lower Control Box Ground Strap Upper Control Box Ground Strap Load Limit Sensor Left Side of Turntable Left Side of Boom Right Side of Boom Junction Box/EMS Ground Strap Boom Switch Covers Boom Angle Switch CE Mark Certification Page 7

12 Lower Control Box Modifications Page 8 CE Mark Certification

13 Item Part No. Qty. Description Upper Controls WeLDMenT Upper control box CONTROLLER DRIVE/STEER CONTROLLER LIFT/SWING CONTROLLER extend/retract PLACard Upper control box top PLACard EMS instructions WIRE 16 R10I R6I in GASKET WEATHERPROOF SWitch toggle DPDT (M/OFF/M) TERMinal R6I 22/18-PN18-6R-M SWitch EMERgency STOP PUSH/PULL Light module CONTACT BLOCK Switch toggle SPST ON OFF SEALED LIGHT tilt warning 12V RED WIRE 16 R6 R WIRE WIRE 12 R10 R TERMINAL STRIP 18 CIRCUIT WIRE 18 R6I FEM188I CORROSION INHIBITOR STICK-BACK CONN NUT LKG HUB DECAL EMERgency BLEED DOWN PLACard upper control BOX FRONT SW PUSH BUTTON SEAL KIT CIRCUIT BREAKER 3AMP CIRCUIT BREAKER 20 AMP ALARM 97DBA DUAL TONE 12/24V SWitch ANTI-RESTART IGNITION DECAL DaNGeR ELECtrical HAZARD DECAL Danger emergency bleed down SWitch toggle SPDT (M/ON) SEALED DIODE WIRE ASSEMBLY CLamP CUSHion.750 VINYL COATED GROMMET.438ID.688DIA X TERM STRIP (8) #10 STUD audio alarm DECAL SET upper control BOX nut #10-24 esna CLamp cushion 1.50 VINYL COATED WIRE 12 R10I R10I RESISTOR WIRE ASSY 510 OHM WIRE 16 R10 FEM188I EMS WARNING LIGHT ASSY (GREEN) nut 1/4-20 esna Capscrew 1/4-20 x 3/4 hh grade machine screw #10-24 x 3/8 trhd machine screw #10-24 x 3/4 rdhd machine screw #6-32 x 3/4 rdhd washer lock #6 med nut #6-32 hex washer flat 1/ capscrew 1/4-20 x 1 HH grade INTERNAL WIRE ASSY WIRE 16 SPECIAL Continued on next page Upper Controls TB126J CE Parts Manual Insert 9

14 Item Part No. Qty. Description Upper Controls WIRE 16 R6I R6I JUMPER STRAP WIRE 16 R6I R6I RELAY SPDT 12V 30AMP Switch toggle DPDT(ON/ON) SEALED WIRE 16 R10 FEM TERM FEM188I 22/ WIRE 16 FEM188 FEM PLUG HOLE WIRE 16 FKF6 FK WIRE 16 R10 FEM PLUG HOLE WIRE 18 R10I FEM188I LIGHT BULB WIRE 12 R6 R WIRE 16 R6 FEM188I WIRE 12 R10I R10I WIRE 12 R10I R10I WIRE 12 R6I R10I WIRE 16 R6I R10I WIRE 16 R8I FEM250FI WIRE 18 R6I R10I RELAY 12V 3PDT WIRE 16 R6I R6I CONTROLLER jib WIRE 16 R10I R6I TERM FEM188I 16/14GA PLACard BOOM/DRIVE machine screw #10-24 x 1 1/4 rdhd plated PLACard COLDSTART GLOW PLUGS WIRE 16 R10I R10I WIRE 16 R6 FEM188I EMS WARNING LIGHT CLEAR EMS WARNING LIGHT RED washer flat # WIRE 12 R6I R10I connector connector washer 1/4 star tooth WIRE 16 R6I R6I WIRE 12 R10 FEM250FI washer #6 flat washer #6 lock screw rdhd # plated WIRE 16 RESISTOR SP WIRE 16 FEM188I R10I WIRE 18 FEM188I FEM188I LOAD LIMITER CONTROL BOX TERM R10I 16/ PLACARD OVERLOAD WIRE wire WIRE 16 R10 FEM250FI WIRE 16 R10I NONE 25 WHiTe WIRE 18 R10I MALE250FI 4 DIO WIRE 16 FEM250FI FEM250FI WIRE 16 Continued on next page Upper Controls CE Parts Manual Insert TB126J

15 Item Part No. Qty. Description Upper Controls WIRE 16 FEM250I NONE 24 WHiTe WIRE WIRE 18 R6I FEM250FI WIRE 16 R10I FEM250I DIODE WIRE WIRE 16 NONE NONE LIGHT RED LED 12V wire 16 FEM1881 none TERMinal BUTT CONN INSUL 12/ WIRE 16 R6I NONE DIO screw self tapping type b OVERLOAD FAULT DETECTION PLUG HOLE 1.00 Upper Controls TB126J CE Parts Manual Insert 11

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17 Upper Controls Page 13

18 Page 14 Upper Controls

19 A19032J Placards and Decals Page 15

20 Page 16 Placards and Decals A19032J

21 A19054D Electrical Schematic Page 17

22 Page 18 Electrical Schematic A19054D

23 Platform Overload Calibration Procedure Platform Overload Calibration Procedure A07119B TB126J CE Parts Manual Insert 19

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