Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured 0-97 through 0-0 P/N 0686 July revised December 00

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 60 St. Joseph, MO USA Phone: (86) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis, x Chassis, x Chassis, x Chassis, x Drive yoke, front left hand Drive yoke, front right hand Drive yoke, rear left hand Drive yoke, rear right hand Drive yoke, rear left hand wheel steer Drive yoke, rear right hand wheel steer Steer yoke, front left hand Steer yoke, front right hand Turntable Swing drive Engine tray, Ford gasoline Engine tray, Kubota diesel Air cleaner Fuel tray Fuel tank Cowling, engine tray before Cowling, engine tray after Cowling, fuel tray before Cowling, fuel tray after Tires and wheels Booms, lower Booms, upper ATB Booms, upper ATB Jib arm Power trak, ATB Platform Platform gate Placards and decals Platform rotator Gear hub Gear hub with brake before Gear hub with brake after Swing drive, Gear Products Swing drive, Perfection Gear Swing drive, TulsaWinch Section. - Hydraulics Hydraulic hoses, chassis x before Hydraulic hoses, chassis x after Hydraulic hoses, chassis x before Hydraulic hoses, chassis x after Hydraulic hoses, chassis x before Hydraulic hoses, chassis x after Hydraulic hoses, chassis x before Hydraulic hoses, chassis x after Hydraulic hoses, booms Hydraulic hoses, turntable Control valve, station Control valve package, station Control valve, station Control valve package, station Control valve, station Control valve package, station Drive valve, x before Drive valve, x after Drive valve, wheel drive before Drive valve, wheel drive after Drive valve Differential valve, wheel drive Differential valve Axle lock cylinder, left hand Axle lock cylinder, right hand Axle lock valve Brake valve, front Brake valve, rear Centerpost Check valve Cylinder, axle lock - GBI Extend cylinder Cylinder, extension - GBI Cylinder, extension - Prince Jib cylinder Cylinder, jib - GBI Cylinder, jib - Rosenboom Main boom lift cylinder Cylinder, main boom lift - Green Cylinder, main boom lift - Prince Master level cylinder Cylinder, master level - Green Cylinder, master level - Prince Riser lift cylinder Cylinder, riser lift - Prince Slave level cylinder before Slave level cylinder after Cylinder, slave level - GBI Cylinder, slave level - Prince Cylinder, slave level - Rosenboom Steer cylinder Cylinder, steering - Green Cylinder, steering - Prince Dynamic brake valve Emergency power pump Hydraulic oil reservoir before Hydraulic oil reservoir after Hydraulic oil filter Hydraulic pump and fittings Hydraulic pump Hydraulic platform rotator Hydraulic drive motor Pressure reducing valve Rear steer valve Valve, rear steer Shift valve, wheel drive Valve, wheel drive shift ATB / through 0-0

4 Table of contents Shift valve, wheel drive Valve, wheel drive shift Shuttle valve before Section. - Electrical Chassis wiring, x Chassis wiring, x Chassis wiring, x Chassis wiring, x Engine tray wiring, Ford before Engine tray wiring, Ford engine after Engine tray wiring, Kubota engine Fuel tray wiring Booms wiring Turntable wiring Crab steer wiring Lower control box Upper control box before Upper control box after Engine gauge panel Platform foot switch Switch, extend Switch, front axle right hand Switch, main boom Switch, riser Switch, steering Switch, turntable Power to platform, 0 volt Section. - Factory installed options Air line to platform AC generator AC hydraulic motor Dual fuel, Ford engine LP fuel only, Ford engine Battery, extra for Ford Battery, extra for Kubota Isolation valve before Isolation valve after Engine block heater Motion alarm Motion alarm, drive Sandblast kit Tow package Platform lights Upper control box cover Vandalism protection Lights, warning ATB / through 0-0

5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 60 St. Joseph, MO USA Phone: -(800)--07 Parts Worldwide Fax: (86)-6-6 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 VenturaBlvd. Suite 0 Woodland Hills, CA 96-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for ATB /0 are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number Troubleshooting Guide Snorkel part number - 06 ANSI Manual of Responsibilities ANSI/SIA A9.-99 Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor ATB / through 0-0 i

6 Parts order form Fill out completely and fax to (86)-6-6 attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii ATB / through 0-0

7 Section. - Repair parts ATB / through 0-0 -

8

9 Chassis, x 0009 Rotation bearing 0606 Pin, tie rod 06 Retainer, bottom king pin 0608 Drive yoke, rear left hand wheel steer - (see page -9 for parts breakdown) 066 Rear axle Trimlock 7 06 Front axle 8 Chassis - (consult factory) Tie rod Pin, yoke pivot 068 Pin, axle pivot 066 Plate, wear 0698 Steer yoke, front right hand - (see page - for parts breakdown) Steer yoke, front left hand - (see page - for parts breakdown) Axle lock cylinder, left hand - (see page -7 for parts breakdown) Steer cylinder - (see hydraulics section for parts breakdown) Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long locking hex head grade Front cover Rear cover 00 Snap ring inch heavy duty Axle lock valve - (see page -9 for parts breakdown) 979 Capscrew /8-6 x inch long socket flat head 6000 Nut /-0 self locking 069 Shift valve, wheel drive - (see page -0 for parts breakdown) Retainer, top king pin Bumper Drive yoke, rear right hand wheel steer - (see page -0 for parts breakdown) Capscrew /-0 x / inch long hex head grade Washer / medium lock Capscrew /- x -/ inch long hex head grade Washer / medium flat Washer / medium lock Washer / medium flat Capscrew /-0 x -/ inch long hex head grade Axle lock cylinder, right hand - (see hydraulics section for parts breakdown) Drive valve, x after (see page - for parts breakdown) 0696 Drive valve, x before see page -0 for parts breakdown) Bearing Capscrew /8-6 x inch long hex head grade Washer /8 medium flat 9879 Washer /8 medium lock 068 Brake valve, rear - (see page -6 for parts breakdown) 090 Clamp Capscrew /-0 x inch long hex head grade 00 Bulkhead union Capscrew /8-6 x inch long hex head grade Nut /8-6 self locking Capscrew /- x -/ inch long hex head grade Machine washer Bearing Parts list continued on next page ATB / through 0-0 -

10 Chassis, x Capscrew /- x inch long hex head grade Capscrew /- x inch long hex head grade 0609 Plate, rear axle mount tie right hand 0609 Plate, rear axle mount tie left hand 6989 Capscrew /6-8 x inch long hex head grade Washer /6 medium flat Washer /6 medium lock Pin, steer cylinder Pin, tie rod - ATB / through 0-0

11 B B A 7 A 6 RH LH VIEW "A-A" AWA DWG. A6088G Chassisx Snorkel model ATB /0 Page-

12 B B A 7 A 6 RH LH VIEW "A-A" AWA Page-6 Chassisx Snorkel model ATB /0 DWG. A6089H

13 Chassis, x 0009 Rotation bearing 0606 Pin, tie rod 06 Retainer, bottom king pin Switch, front axle right hand - (see page -7 for parts breakdown) 0609 Drive yoke, rear right hand - (see page -8 for parts breakdown) 6 06 Bushing spacer 7 06 Front axle 8 Chassis - (consult factory) Tie rod Pin, yoke pivot 068 Pin, axle pivot 066 Plate, wear 0698 Steer yoke, front right hand - (see page - for parts breakdown) Steer yoke, front left hand - (see page - for parts breakdown) Axle lock cylinder, left hand - (see page -7 for parts breakdown) Steer cylinder - (see hydraulics section for parts breakdown) Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long locking hex head grade Front cover Rear cover 00 Snap ring inch heavy duty Axle lock valve - (see page -9 for parts breakdown) 979 Capscrew /8-6 x inch long socket flat head 6077 Trimlock 069 Shift valve, wheel drive - (see page -0 for parts breakdown) Retainer, top king pin Bumper Capscrew /- x inch long hex head grade Capscrew /-0 x / inch long hex head grade Washer / medium flat Capscrew /- x -/ inch long hex head grade Washer / medium flat Washer / medium lock Washer / medium flat Capscrew /-0 x inch long hex head grade Axle lock cylinder, right hand - (see hydraulics section for parts breakdown) Drive valve, x after (see page - for parts breakdown) 0696 Drive valve, x before (see page -0 for parts breakdown) Target, proximity switch Capscrew /8-6 x inch long hex head grade Washer /8 medium flat 9879 Washer /8 medium lock 068 Brake valve, rear - (see page -6 for parts breakdown) 0608 Pin, tie rod 6989 Machine screw #0- x -/ inch long hex head 00 Bulkhead union Capscrew /8-6 x -/ inch long hex head grade Nut /8-6 self locking 8 66 Relay, volt DC Machine screw #0- x / inch long truss head Washer #0 medium flat Parts list continued on next page ATB / through

14 Chassis, x Washer #0 medium lock Capscrew /- x inch long hex head grade 060 Cover, limit switch Switch, steering - (see page -0 for parts breakdown) 6989 Capscrew /6-8 x inch long hex head grade Washer /6 medium flat Washer /6 medium lock Pin, steer cylinder Washer / medium flat Nut /-0 self locking Nut /6-8 self locking Bearing Clamp Capscrew /-0 x inch long hex head grade Capscrew /- x -/ inch long hex head grade Tie rod Rear steer valve - (see page -00 for parts breakdown) Capscrew /6-8 x -/ inch long hex head grade Machine washer Bearing Drive yoke, rear left hand - (see page -7 for parts breakdown) - 8 ATB / through 0-0

15 Chassis, x 0009 Rotation bearing 0606 Pin, tie rod 06 Retainer, bottom king pin 0608 Drive yoke, rear left hand wheel steer - (see page -9 for parts breakdown) 066 Rear axle Trimlock 7 06 Front axle 8 Chassis - (consult factory) Tie rod Pin, yoke pivot 068 Pin, axle pivot 066 Plate, wear Drive yoke, front right hand - (see page -6 for parts breakdown) 0607 Drive yoke, front left hand - (see page - for parts breakdown) Axle lock cylinder, left hand - (see page -7 for parts breakdown) Steer cylinder - (see hydraulics section for parts breakdown) Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long locking hex head grade Front cover Rear cover 00 Snap ring Axle lock valve - (see page -9 for parts breakdown) 979 Capscrew /8-6 x inch long socket flat head 069 Brake valve, front - (see page -60 for parts breakdown) Shift valve - (see page -0 for parts breakdown) Retainer, top king pin Bumper Drive yoke, rear right hand wheel steer - (see page -0 for parts breakdown) Capscrew /-0 x / inch long hex head grade Washer / medium lock Capscrew /- x -/ inch long hex head grade Washer / medium flat Washer / medium lock Washer / medium flat Capscrew /-0 x -/ inch long hex head grade Axle lock cylinder, right hand - (see hydraulics section for parts breakdown) Drive valve, wheel drive after (see page - for parts breakdown) 0608 Drive valve, wheel drive before (see page - for parts breakdown) Differential valve, wheel drive - (see page - for parts breakdown) Capscrew /8-6 x / inch long hex head grade Washer /8 medium flat 9879 Washer /8 medium lock 6989 Capscrew 7/6- x /8 inch long socket flat head Washer 7/6 medium flat 0608 Pin, tie rod 00 Bulkhead union Capscrew /8-6 x -/ inch long hex head grade Nut /8-6 self locking Plate, rear axle mount tie left hand Plate, rear axle mount tie right hand Bearing Parts list continued on next page ATB / through

16 Chassis, x Capscrew /- x inch long hex head grade Capscrew /- x inch long hex head grade 068 Brake valve, rear - (see page -6 for parts breakdown) Machine washer 6989 Capscrew /6-8 x inch long hex head grade Washer /6 medium flat Washer /6 medium lock Pin, steer cylinder Nut 7/6- self locking Nut /-0 self locking Capscrew /- x -/ inch long hex head grade Bearing Clamp Capscrew /-0 x inch long hex head grade - 0 ATB / through 0-0

17 B B A 9 7 A 6 RH LH 8 0 VIEW "A-A" AWA DWG. A6086G Chassisx Snorkel model ATB /0 Page-

18 B B A 7 A 6 RH LH VIEW "A-A" AWA Page- Chassisx Snorkel model ATB /0 DWG. A608H

19 Chassis, x 0009 Rotation bearing 0606 Pin, tie rod 06 Retainer, bottom king pin Switch, front axle right hand - (see page -7 for parts breakdown) 066 Rear axle Trimlock 7 06 Front axle 8 Chassis - (consult factory) Tie rod Pin, yoke pivot 068 Pin, axle pivot 066 Plate, wear Drive yoke, front right hand - (see page -6 for parts breakdown) 0607 Drive yoke, front left hand - (see page - for parts breakdown) Axle lock cylinder, left hand - (see page -7 for parts breakdown) Steer cylinder - (see hydraulics section for parts breakdown) Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long locking hex head grade Front cover Rear cover 00 Snap ring inch heavy duty Axle lock valve - (see page -9 for parts breakdown) 979 Capscrew /8-6 x inch long socket flat head 069 Brake valve, front - (see page -60 for parts breakdown) Shift valve - (see page -0 for parts breakdown) Retainer, top king pin Bumper Capscrew /- x inch long hex head grade Capscrew /-0 x / inch long hex head grade Washer / medium lock Capscrew /- x -/ inch long hex head grade Washer / medium flat Washer / medium lock Washer / medium flat Capscrew /-0 x -/ inch long hex head grade Axle lock cylinder, right hand - (see hydraulics section for parts breakdown) Drive valve, wheel drive after (see page - for parts breakdown) 0608 Drive valve, wheel drive before (see page - for parts breakdown) Differential valve, wheel drive - (see page - for parts breakdown) Capscrew /8-6 x / inch long hex head grade Washer /8 medium flat 9879 Washer /8 medium lock 6989 Capscrew 7/6- x /8 inch long socket flat head Washer 7/6 medium flat 6989 Machine screw #0- x -/ inch long hex head 00 Bulkhead union Capscrew /8-6 x -/ inch long hex head grade Nut /8-6 self locking 8 66 Relay, volt DC Machine screw #0- x / inch long truss head Brake valve, rear - (see page -6 for parts breakdown) Parts list continued on next page ATB / through 0-0 -

20 Chassis, x Washer #0 medium lock Capscrew /- x inch long hex head grade 060 Cover, limit switch Switch, steering - (see page -0 for parts breakdown) 6989 Capscrew /6-8 x inch long hex head grade Washer / medium flat Nut /-0 self locking Pin, steer cylinder Nut 7/6- self locking Nut /-0 self locking Nut /6-8 self locking Bearing Clamp Capscrew /-0 x inch long hex head grade Capscrew /- x -/ inch long hex head grade Tie rod Rear steer valve - (see page -00 for parts breakdown) Capscrew /6-8 x -/ inch long hex head grade Machine washer Bearing Drive yoke, rear left hand - (see page -7 for parts breakdown) Drive yoke, rear right hand - (see page -8 for parts breakdown) Pin, tie rod Target, proximity switch - ATB / through 0-0

21 Drive yoke, front left hand 0607 Drive yoke, front left hand 060 Gear hub with brake before (see page -6 for parts breakdown) 060 Gear hub after (see page-60 for parts breakdown) 069 Motor mount, left hand 09 Bearing Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 8 locking Washer / hard flat ASTM-F Capscrew /- x -/ inch long hex head grade Straight thread 90 elbow Swivel nut 90 elbow Hydraulic drive motor - (see page -98 for parts breakdown) 70 O-ring 067 Straight thread adapter 08 Straight thread 90 elbow AW0607 ATB / through 0-0 -

22 Drive yoke, front right hand Drive yoke, front right hand 060 Gear hub with brake before (see page -6 for parts breakdown) 060 Gear hub after (see page-60 for parts breakdown) 068 Motor mount, right hand 09 Bearing Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 8 locking Washer / hard flat ASTM-F Capscrew /- x -/ inch long hex head grade 8 8 Straight thread 90 elbow Swivel nut 90 elbow Hydraulic drive motor - (see page -98 for parts breakdown) 70 O-ring 067 Straight thread adapter 08 Straight thread 90 elbow AW ATB / through 0-0

23 Drive yoke, rear left hand 0609 Drive yoke, rear left hand 060 Gear hub before (see page-60 for parts breakdown) 060 Gear hub with brake from --98 to (see page -6 for parts breakdown) 066 Gear hub with brake after (see page -6 for parts breakdown) 068 Motor mount, right hand 09 Bearing Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 8 locking Washer / hard flat ASTM-F Capscrew /- x -/ inch long hex head grade Straight thread 90 elbow 9 09 Straight thread 90 elbow Hydraulic drive motor - (see page -98 for parts breakdown) 70 O-ring Reducer-expander 00 Straight thread 90 elbow 0690 Swivel nut elbow Swivel nut elbow Straight thread adapter Swivel nut 90 elbow AW0609 ATB / through

24 Drive yoke, rear right hand 0609 Drive yoke, rear right hand 060 Gear hub before (see page-60 for parts breakdown) 060 Gear hub with brake from --98 to (see page -6 for parts breakdown) 066 Gear hub with brake after (see page -6 for parts breakdown) 069 Motor mount, left hand 09 Bearing Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 8 locking Washer / hard flat ASTM-F Capscrew /- x inch long hex head grade 8 08 Straight thread 90 elbow 9 09 Straight thread 90 elbow Hydraulic drive motor - (see page -98 for parts breakdown) 70 O-ring Reducer-expander 00 Straight thread 90 elbow 0690 Swivel nut elbow Swivel nut elbow Straight thread adapter Swivel nut 90 elbow AW ATB / through 0-0

25 Drive yoke, rear left hand wheel steer 0608 Drive yoke, rear left hand wheel steer 060 Gear hub with brake before (see page -6 for parts breakdown) 066 Gear hub with brake after (see page -6 for parts breakdown) 06 Motor mount 09 Bearing Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 8 locking Washer / hard flat ASTM-F Capscrew /- x inch long hex head grade 8 08 Straight thread 90 elbow 9 09 Straight thread 90 elbow Hydraulic drive motor - (see page -98 for parts breakdown) 70 O-ring Reducer-expander 00 Straight thread 90 elbow 0690 Swivel nut elbow Swivel nut elbow Straight thread elbow - (used on 060 gear hub only) Straight thread adapter - (used on 0606 gear hub only) Swivel nut 90 elbow - (used on 0606 gear hub only) AW0608 ATB / through

26 Drive yoke, rear right hand wheel steer 060 Drive yoke, rear right hand wheel steer 060 Gear hub with brake before (see page -6 for parts breakdown) 066 Gear hub with brake after (see page -6 for parts breakdown) 06 Motor mount 09 Bearing Washer /8 hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 8 locking Washer / hard flat ASTM-F Capscrew /- x -/ inch long hex head grade Straight thread 90 elbow 9 09 Straight thread 90 elbow Hydraulic drive motor - (see page -98 for parts breakdown) 70 O-ring Reducer-expander 00 Straight thread 90 elbow 0690 Swivel nut elbow Swivel nut elbow Straight thread elbow - (used on 060 gear hub only) Straight thread adapter - (used on 0606 gear hub only) Swivel nut 90 elbow - (used on 0606 gear hub only) AW060-0 ATB / through 0-0

27 Steer yoke, front left hand Steer yoke, front left hand 09 Bearing 0680 Steering yoke, left hand 9889 Cotter pin / inch diameter x -/ inch long 7006 Seal 6000 Bearing cone Steering hub Replacement wheel bolt Bearing cone Spindle nut washer Spindle nut Hub cap 000 Bearing cup 000 Bearing cup AW06989 ATB / through 0-0 -

28 Steer yoke, front right hand 0698 Steer yoke, front right hand 09 Bearing Steering yoke, right hand 9889 Cotter pin / inch diameter x -/ inch long 7006 Seal 6000 Bearing cone Steering hub Replacement wheel bolt Bearing cone Spindle nut washer Spindle nut Hub cap 000 Bearing cup 000 Bearing cup AW ATB / through 0-0

29

30 Turntable Lubrication hose Riser support pad Riser support Turntable - (consult factory) 06 Swing drive - (see page -6 for parts breakdown) 6 Counterweight, engine side - (consult factory) 7 Counterweight, fuel side - (consult factory) Male elbow Capscrew /-0 x -/ inch long hex head grade Washer /8 hard flat ASTM-F Washer / hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade Capscrew /8- x inch long hex head grade 8 locking Capscrew /- x -/ inch long hex head grade Nut /- self locking Washer / medium flat Nut /8-6 self locking Capscrew /8-6 x inch long socket flat head Capscrew /-0 x inch long hex head grade 0 60 Nut /-0 self locking Washer / medium lock 068 Door, fuel side 0680 Door, engine side 069 Door hinge, right hand 069 Door hinge, left hand Shim,.7 inch thick Shim,.0 inch thick Shim,. inch thick Washer /8 medium flat Washer /8 medium lock Capscrew /8-6 x inch long hex head grade 00 Switch, sealed lever 8000 Replacement key 066 Centerpost mount - (used on wheel drive - wheel steer only) 0698 Centerpost - (used on wheel drive - wheel steer only) (See page -6 for centerpost parts breakdown) 9779 Capscrew /8-6 x -/ inch long hex head grade Rear boom rest Rubber bumper - ATB / through 0-0

31 Turntable A A View A-A 6 9 AW060 ATB / through 0-0 -

32 Swing drive 06 Swing drive, complete 060 Swing drive (see page -66 for Gear Products swing drive (see page -68 for Perfection Gear swing drive) (see page -70 for Tulsa Winch swing drive) Swing drive motor 8007 Seal repair kit 70 O-ring 9879 Washer / medium lock Capscrew /- x -/ inch long self locking Swivel nut 90 elbow 6 7 AB Oil level fill plug Oil level fill plug AWV06-6 ATB / through 0-0

33 Engine tray, Ford gasoline 7600 Engine, Ford VSG- gasoline Replacement carburetor Carburetor rebuild kit Replacement governor - (before 6--99) 7609 Replacement governor - (after 6--99) Replacement ignition control module 7607 Replacement ignition distributor 7607 Replacement oil filter 7607 Replacement fuel filter 7607 Replacement spark plug 7607 Replacement spark plug wire # Replacement spark plug wire # Replacement spark plug wire # Replacement spark plug wire # Replacement starter Flywheel housing coupling kit 09 Mount, left hand Engine mount 06 Mount, right hand V-belt 7 06 Adjustment bar Alternator Sheave Air cleaner, 90 end - (see page - for parts breakdown) 7608 Mounting bracket Air cleaner bracket 0606 Muffler bracket 760 Hose 000 Clamp Radiator Radiator cap - psi Radiator mounting bracket Radiator cushion Washer, snubbing Engine mount washer 7607 Overflow reservoir 008 Clamp 000 Fuel hose /6 inch diameter x inch long 000 Radiator overflow hose /6 inch diameter x inch long Spark module - (included with engine) Washer metric M8 flat Pipe elbow -/ inch NPT 90 street Muffler, spark arrestor Muffler, standard 0 08 Exhaust pipe 000 Clamp 000 Clamp 0600 Exhaust adapter 099 Exhaust flange 0009 Switch, battery disconnect Battery, volt DC - 0 CCA Battery hold down bolt Battery hold down Hydraulic pump and fittings - (see page -9 for parts breakdown) Emergency power motor/pump - (see page -89 for parts breakdown) Parts list continued on next page ATB / through

34 Engine tray, Ford gasoline 0699 Muffler bracket 067 Radiator spacer Air horn kit 60 Washer /8 hard flat ASTM-F Fuel filter Solenoid, volt DC 7 06 Shroud Radiator hose, 6 inch long Clamp Capscrew /- self locking drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) 08 Upper spacer 760 Hose 066 Heat exchanger mount Intake hose, molded Overflow bottle mount bracket Heat exchanger mount Wire harness, alternator connector 9 0 Straight thread 90 elbow Cap Oil pressure switch Reducer bushing Street elbow, /8 NPT Washer / medium lock Washer / medium flat Nut /-0 self locking Capscrew /-0 x / inch long hex head grade Nut /- self locking Capscrew /- x -/ inch long hex head grade Capscrew /8-6 x / inch long hex head grade Washer /8 medium flat Nut /8-6 self locking Capscrew /8-6 x inch long hex head grade Capscrew /-0 x inch long hex head grade Washer metric M8 lock Capscrew /8-6 x -/ inch long hex head grade Capscrew metric M8-. x 0mm long hex head Washer / medium flat Washer / medium lock Fuel hose, /8 inch diameter x 6 inch long Clamp Washer metric M0 flat Nut metric M0 hex Capscrew metric M0-. x 6mm long hex head Nut #0- self locking Machine screw #0- x inch long truss head Capscrew metric M0-. x 0mm long hex head Washer /8 medium lock Washer metric M0 lock Capscrew metric M0-. x 0mm long hex head - 8 ATB / through 0-0

35 MOUNT ON COUNTER- WEIGHT SEE DETAIL A PLACE ITEM BETWEEN ITEM 7 AND MTG. HOLE TIE WIRE BOLTS LOCKTITE AWA6080 DETAIL A DWG. A6080G Engine tray Ford gasoline Snorkel model ATB /0 Page-9

36 MOUNT ON COUNTER- WEIGHT LG 8 8. lg SEE DETAIL C SEE DETAIL A 7 DRAIN LINE TO TANK FUEL LINE FROM TANK NS FS ONFSFORCLAMP APPLY LOCKTITE TORQUE 9 FT LBS 80 APPLY LOCKTITE.06 7 ONFS TIE WIRE BOLTS B 9 7 TORQUE FT LBS APPLY LOCKTITE TORQUE 9 FT LBS DETAIL C SHOWN ROTATED FOR CLARITY AWA608 VIEW B-B B Page-0 Engine tray Kubotadiesel Snorkel model ATB /0 DWG. A608H

37 Engine tray, Kubota diesel Engine, KubotaV0-B diesel Replacement alternator 7607 Replacement fan/alternator belt 7607 Replacement fuel shutdown solenoid 7607 Replacement oil filter 7607 Replacement low pressure fuel filter Replacement glow plug Replacement fuel injector Replacement starter 067 Mount, right hand 068 Mount, left hand 7607 Engine mount Alternator Actuator module Actuator mount Replacement high pressure fuel filter Fuel filter mount Air cleaner, straight end 7608 Mounting bracket Air cleaner bracket 06 Pump housing 7607 Hose 000 Clamp Radiator Radiator cap - psi Radiator mounting bracket Radiator cushion Washer, snubbing Engine mount washer 7607 Overflow reservoir Clamp 000 Fuel hose /6 inch diameter x 6 inch long 000 Radiator overflow hose /6 inch diameter x inch long Placard, battery switch Rod end Exhaust flange Muffler, spark arrestor Muffler, standard 0 08 Exhaust pipe 000 Clamp 000 Clamp 60 6 Washer metric M8 lock Intake hose, molded 0009 Switch, battery disconnect Battery, volt DC - 0 CCA Battery hold down bolt Battery hold down Hydraulic pump and fittings - (see page -9 for parts breakdown) Emergency power motor/pump - (see page -89 for parts breakdown) 0699 Muffler bracket 0686 Muffler bracket, standard muffler 067 Radiator spacer 090 Clamp 606 Washer metric M8 flat 760 Hose Parts list continued on next page ATB / through 0-0 -

38 Engine tray, Kubota diesel Solenoid, volt DC 7 06 Shroud Intake hose x inch long Capscrew metric M8-. x mm long hex head Bushing 9709 Capscrew metric M8-. x 0mm long hex head 066 Overflow bottle mount bracket Washer metric M0 lock Washer /8 medium lock 068 Heat exchanger mount Capscrew metric M0-. x mm long hex head Clamp Clamp Clamp Capscrew metric M0-. x 0mm long hex head Washer metric M0 flat Capscrew /8-6 x inch long hex head grade 6 Fuel filter - (included with engine, see item ) Washer / medium lock Washer / medium flat Nut /-0 self locking Capscrew /-0 x / inch long hex head grade Nut /- self locking Capscrew /- x -/ inch long hex head grade Capscrew /8-6 x / inch long hex head grade Washer /8 medium flat Nut /8-6 self locking Capscrew /8-6 x -/ inch long hex head grade Capscrew /-0 x inch long hex head grade Nut /6-8 self locking Capscrew /8-6 x -/ inch long hex head grade Capscrew /- self locking drilled head Washer / hard flat ASTM-F Trim lock x inch long 80 Shoulder bolt - (included with left hand mount, item ) Capscrew /6-8 x / inch long hex head grade Washer /8 curved spring Mounting block Capscrew /6-8 x -/ inch long hex head grade Washer /6 medium flat - ATB / through 0-0

39 Air cleaner 7607 Air cleaner, 90 end - (used on Ford engine) Air cleaner, straight end - (used on Kubota engine) 7608 Mounting bracket 8000 Primary element 8000 Safety element 7607 Cover 7607 Clip Dust ejector valve AWM009 6 ATB / through 0-0 -

40 Fuel tray 0688 Fuel tray Control valve, station - (see page -8 for parts breakdown) Suction tube 0690 Hydraulic oil reservoir before (see page -90 for parts breakdown) 0696 Hydraulic oil reservoir after (see page -9 for parts breakdown) 0690 Fuel tank, gasoline fuel Fuel tank, diesel fuel Engine gauge panel - (see page - for parts breakdown) Lower control box - (see page -8 for parts breakdown) Level sensor Wire harness, turntable valves Grease fitting 070 Locknut 070 Connector 007 Horn, volt DC Capscrew /-0 x / inch long hex head grade Washer / medium flat Nut /-0 self locking Capscrew /6-8 x / inch long hex head grade Capscrew /6-8 x / inch long hex head grade Washer /6 medium flat Washer /6 medium lock 9709 Capscrew /8-6 x / inch long hex head grade Capscrew /8-6 x inch long hex head grade Washer /8 medium flat Nut /8-6 self locking 7606 Fuel primer bulb - (used on diesel machines only) - ATB / through 0-0

41 Fuel tray station valve not showninthisview 6 AWA60 ATB / through 0-0 -

42 Fuel tank 0690 Fuel tank, gasoline fuel Fuel tank, diesel fuel Fuel tank, gallon capacity Replacement fuel tank cap Replacement fuel gauge 060 Male adapter 0688 Fuel hose 66 Plug / NPT hex Following parts required for diesel fuel tank only 0900 Vacuum fitting Clamp Reducer bushing Fuel primer bulb Fuel hose Gasoline fuel tank Diesel fuel tank AW ATB / through 0-0

43 Cowling, engine tray before Top sheet, cowling Engine tray 0697 Angle Washer /6 medium flat Washer /6 medium lock Nut /6-8 self locking Capscrew /6-8 x / inch long self tapping type B Capscrew /6-8 x inch long hex head grade AWA609 ATB / through

44 Cowling, engine tray after Top sheet, cowling Engine tray 0679 Back plate 0697 Angle Washer /6 medium flat Nut /6-8 self locking Capscrew /6-8 x / inch long hex head grade Capscrew /6-8 x inch long hex head grade AWA609-8 ATB / through 0-0

45 Cowling, fuel tray before Top sheet, cowling 0688 Fuel tray Door spring 0697 Angle 0070 Air cleaner access door Hinge, air cleaner access door Rubber bumper Nut #0- self locking Machine screw #0- x / inch long truss head Washer /6 medium flat Washer /6 medium lock 600 Nut /6-8 self locking 609 Capscrew /6-8 x / inch long self tapping type B 9709 Capscrew /6-8 x inch long hex head grade AWA600- ATB / through

46 Cowling, fuel tray after Top sheet, cowling 0688 Fuel tray Door spring 0697 Angle 606 Door Back plate Rubber bumper Nut #0- self locking Machine screw #0- x / inch long truss head Washer /6 medium flat Carriage bolt /6-8 x / inch long Nut /6-8 self locking 9709 Capscrew /6-8 x inch long hex head grade AWA600-0 ATB / through 0-0

47 Tires and wheels Standard -6. air filled bar lug tire 060 Tire and wheel, right hand - (includes items,, and ) 06 Tire and wheel, left hand - (includes items,, and ) Tire, ply bar lug 0609 Wheel, 6. x Rim valve Optional -6. foam filled bar lug tire Tire and wheel, right hand ply bar lug Tire and wheel, left hand ply bar lug Optional -7. air filled loader lug tire 8 06 Tire and wheel, right hand - (includes items 0,, and ) 9 06 Tire and wheel, left hand - (includes items 0,, and ) Tire, ply loader lug 06 Wheel, 7. x Rim valve Optional -7. foam filled loader lug tire 060 Tire and wheel, right hand ply loader lug 06 Tire and wheel, left hand ply loader lug Optional /6LL-6. air filled sand/flotation tire 069 Tire and wheel - /6L-6. 0 ply turf saver - (includes items 6, 7 and 8) Tire, /6LL-6. 0 ply surf saver Wheel, 6. x Rim valve Note: Do not mix tire sizes or brands on any one machine AWM00 ATB / through 0-0 -

48 Booms, lower 0607 Riser bracket 068 Floating turret Bottom arm 0606 Top arm Bottom follower bar Top follower bar Riser lift cylinder - (see hydraulics section for parts breakdown) Main boom lift cylinder - (see hydraulics section for parts breakdown) 9 06 Switch, main boom - (see page -8 for parts breakdown) Pin 0606 Timing link Riser support pad Pin Pin Pin Capscrew /8-6 x inch long hex head grade Pin Pin Pin Pin Pin Pin Pin 979 Capscrew /8-6 x inch long socket flat head Pin lock Pin lock Pin lock Retaining ring Retaining ring 0 00 Snap ring Capscrew, special Top channel, hose guide Bottom channel, hose guide Capscrew /8-6 x /8 inch long hex head grade Washer /8 medium lock Washer /8 medium flat Nut /8-6 self locking - ATB / through 0-0

49 Booms, lower Upper boom assembly 9 0 A A Upper boom assembly Master level cylinder 6 70 View A-A AWA06067 ATB / through 0-0 -

50 Booms, upper ATB 0689 Base boom 060 Cover, boom valve 0690 Control valve, station - (see page -6 for parts breakdown) 9709 Capscrew /6-8 x / inch long hex head grade Washer /6 medium flat Washer /6 medium lock Capscrew /6-8 x -/ inch long hex head grade Washer / hard flat ASTM-F Capscrew /- x inch long self locking Master level cylinder - (see hydraulics section for parts breakdown) Pin Pin lock 900 Snap ring 9879 Washer /8 medium lock 9706 Capscrew /8-6 x 7/8 inch long hex head grade Bolt Pin Pin lock Retaining ring Bracket, master level cylinder 0900 Clamp 9709 Capscrew /8-6 x / inch long hex head grade - ATB / through 0-0

51 Booms, upper ATB A A 6 7 View A-A AWM000 ATB / through 0-0 -

52 Booms, upper ATB Base boom 0608 Intermediate boom 068 Master level cylinder - (see hydraulics section for parts breakdown) 068 Extend cylinder - (see hydraulics section for parts breakdown) Slide pad 6 00 Slide pad Slide pad shim,.oo inch thick Slide pad shim,.06 inch thick Slide pad Washer /8 medium flat 606 Capscrew /8-6 x -/ inch long socket flat head 600 Nut /8-6 self locking 0667 Power trak - (see page -0 for parts breakdown) 068 Channel, hose guide 6000 Nut -/- self locking Nut /- self locking 7 60 Capscrew /- x -/ inch long self locking Capscrew /8-6 x -/ inch long hex head grade Slide pad Set screw /8-6 x inch long hex socket flat point Nut /8-6 hex jam 0608 Slide pad Slide pad retainer plate Plate, slide mount Slide pad Washer /8 medium lock Capscrew /8-6 x inch long hex head grade 8 06 Control valve, station - (see page -6 for parts breakdown) Cover, control valve Washer / hard flat ASTM-F Bracket, master level cylinder Pin lock 900 Snap ring 9709 Capscrew /8-6 x / inch long hex head grade Pin Capscrew /6-8 x / inch long hex head grade Washer /6 medium flat Washer /6 medium lock Capscrew /6-8 x -/ inch long hex head grade Capscrew /8-6 x /8 inch long hex head grade 06 Switch, extend - (see page -6 for parts breakdown) 9779 Machine screw #0- x -/ inch long round head 600 Nut #0- self locking 060 Channel, slide 060 Channel, bottom Pad, boom switch Nut /6-8 self locking Capscrew /6-8 x 7/8 inch long hex head grade Slide block, extend cylinder - 6 ATB / through 0-0

53 Booms, upper ATB 0 C C B 7 6 A B A View A-A View B-B View C-C 6 7 AWA60 ATB / through

54 Jib arm 0686 Jib arm 0679 Jib cylinder - (see hydraulics section for parts breakdown) 0699 Rotary mount bracket 0689 Slave level cylinder - (see hydraulics section for parts breakdown) Pin Pin Snap ring Capscrew /8-6 x / inch long hex head grade Capscrew -8 x inch long hex head grade Washer inch medium flat 989 Washer inch medium lock Capscrew /- x inch long hex head grade Washer / medium lock 060 Platform mounting bracket, upper 066 Platform rotator - (see page -9 for parts breakdown) Capscrew /8- x -/ inch long hex head grade Washer /8 hard flat ASTM-F Nut /8- self locking Platform mounting bracket, lower Pin Pin Pin lock 0606 Jib end 0668 Pin 008 Banjo pin Capscrew /8-6 x /8 inch long hex head Washer /8 medium lock Washer /8 medium flat Channel, jib hose carrier Jib arm with standoffs 0079 Bolt 0 Retaining ring - 8 ATB / through 0-0