Parts Manual. DC Power Bi-Energy Power. Refer to inside cover for additional serial number information. Part No Rev B8 September 2006

Transcription

1 Parts Manual Refer to inside cover for additional serial number information Part No. 585 Rev B8 September 006 DC Power Bi-Energy Power (from serial number 9996 to 6999)

2 September 006 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Serial Number Information Genie Industries offers the following Parts Manuals for these models: Title Part No. Genie Z-45/5 and Z-45/5J DC (before Serial No. 9996) 417 Contact Us: techsup@genieind.com Copyright 1999 by Genie Industries 585 Rev A April Rev B November 00 "Genie" and "Z" are registered trademarks of Genie Industries in the USA and many other countries. Printed on recycled paper Printed in U.S.A. Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

3 September 006 Table of Contents This manual is updated frequently. Each parts figure listed below has a figure number and a revision letter. If a figure is updated with new information, the revision letter or Rev is updated (example: from Rev A to Rev B). Figure Rev Description B Decals If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website. To learn about the benefits Genie ebusiness customers receive, visit the Genie Industries website at and select Parts & Service. Electronic Version Click on the figure description below to view the figure. 100 Decals C Decals (before serial number 051) 10.1 D Word Decals (after serial number 050) 10.1 B Symbol Decals (after serial number 050) 00 Drive Chassis Components 01.1 B Steer End 0.1 E Non-steer End 0.1 C Battery Packs 04.1 C Battery Charger 05.1 A Power Cables 00 Engine Components 01.1 B Engine Pivot Plate Components 0.1 B Kubota Z48-E Engine, View A Kubota Z48-E Engine, View 04.1 A Kubota Z48-E Engine, View 400 Turntable Components D Turntable Rotator 40.1 A Bi-Energy Fuel Tank 40.1 B Turntable Center Components B Turntable Components - Ground Controls Side A Ground Control Box - View 1 (before Serial No. 051) B Ground Control Box - View (before Serial No. 051) B Ground Control Box - View 1 (after Serial No. 050) A Ground Control Box - View (after Serial No. 050) D Engine (Non-Ground Controls) Side Turntable Cover B Ground Controls Side Turntable Cover 500 Boom Components A Secondary Linkage Pins and Bearings 50.1 B Secondary Linkage 50.1 A Upper Pivot C Primary and Extension Booms A Cable Track C Platform Leveling and Rotation, Z-45/ B Platform Leveling, Z-45/5J A Platform Rotation, Z-45/5J Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

4 September 006 Table of Contents 600 Platform Components A Platform Components 60.1 A Platform Controls - View 1 (before Serial No. 051) 60.1 B Platform Controls - View (before Serial No. 051) A Platform Controls (after Serial No. 050) A Joystick Controller, Drive/Steer Functions (before Serial No ) B Joystick Controller, Drive/Steer Functions (after Serial No ) A Rotational Controller 700 Pumps and Manifolds A Hydraulic Power Unit 70.1 B Function Manifold (before Serial No ) 70.1 C Function Manifold (from Serial No to 079) B Function Manifold (from Serial No. 079 to 565) C Function Manifold (after Serial No. 565) A Jib Manifolds 800 Hydraulic Hoses and Fittings A Drive and Steer Hoses 80.1 A Turntable Components 80.1 A Boom Components, Z-45/ A Boom Components, Z-45/5J A Hydraulic Hose and Fitting Cross-reference 900 Accessories A Flashing Beacon 90.1 A Platform Options 90.1 A Half-height mesh and Swing Gate Options B Airline to Platform A Cold Start Package A Platform Overload Option Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

5 September 006 Recommended Parts Stocking List Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie Z-45/5 and Z-45/5J DC and Bi-Energy Service Manual. Part No. Description 6087 Filter Element, 10 Micron 106 Engine Oil Filter 5877 Fuel Filter Element 5867 Air Cleaner Element 5816 V-Belt 6011 Belt - Alternator Recommended Parts Part No. Description 150 Genie Blue Paint, 1 Gallon 1484 Genie Blue Paint, 1 Ounce Aerosol 151 Genie Gray Paint, 1 Gallon 168 Genie Gray Paint, 1 Ounce Aerosol Manuals Genie Industries offers the following support documents for these machines: Title Part No. Genie Z-45/5 and Z-45/5J DC Operator s Manual (before Serial No. 051) Genie Z-45/5 and Z-45/5J DC Operator s Manual (after Serial No. 050) Genie Z-45/5 and Z-45/5J Bi-Energy Operator s Manual (before Serial No. 051) Genie Z-45/5 and Z-45/5J Bi-Energy Operator s Manual (after Serial No. 050) Genie Z-45/5 and Z-45/5J DC Service Manual Genie Z-45/5 and Z-45/5J Bi-Energy Service Manual Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

6 September 006 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product: Machine model number Machine serial number Genie part number Part description and quantity Purchase order number "Ship to" address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department. If you don't know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Genie Industries. Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number Genie North America Telephone (45) Toll Free (877) in U.S.A. and Canada Fax (45) Genie UK Parts Telephone (44) (0) Parts Fax (44) (0) Genie Australia Parts Telephone (617) Parts Fax (617) Genie France Parts Telephone () (0) Parts Fax () (0) Genie Germany Parts Telephone (49) (0) Parts Fax (49) (0) Genie Scandinavia Parts Telephone (46) (1) Parts Fax (46) (1) Genie Iberica Parts Telephone (4) (9) Genie Brazil Parts Telephone (55) (114) Parts Fax (55) (114) Genie Japan Parts Telephone (81) () Parts Fax (81) () Genie China Parts Telephone (86) (15) Parts Fax (86) (15) viii Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

7 September 006 Service Parts fax Order Form Fax to: (45) or Toll Free: International: Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To remove this page and make copies Purchase Order Number Ship Via Model(s) Serial No.(s) Optional Equipment Part Number Description Quantity Price remove this page and make copies All back-ordered parts will be shipped when available via the same ship method as the original order unless Noted below: Ship complete order only - No back orders Ship all available parts and contact customer on disposition of back-ordered parts Other (please specify) FOR GENIE INDUSTRIES USE ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Part No. Total 585 Genie Terms Z-45/5 Code and Z-45/5J DC and Bi-Energy

8 September 006 Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

9 September 006 Parts Figures Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

10 May Decals Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

11 100 Decals May 006 Figure Rev Description C Decals (before serial number 051) Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

12 May Decals Decals (before serial number 051) Rev C Part No. Description Qty 704 Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Danger - Electrocution Hazard Label - Dexron (before serial number 096) Label - Diesel Fuel Warning - Crushing Hazard Warning - Crushing Hazard Notice - Max Side Force, 150 lbs / 667N Notice - Hazardous Materials Notice - Foot Switch Label - No Smoking Label - Power to Platform, 0V Caution - Compartment Access Notice - Missing Manuals Warning - Platform Rotate Warning - No Step or Ride Label - Power to Platform, 115V Warning - Failure To Read Notice - Maximum Load Danger - Tip-over Hazard, Interlock Notice - Power to Charger Label - Tire Pressure Notice - Connection Diagram Danger - Tip-over Hazard Danger - Battery Safety Danger - Safety Rules Safety Tape Danger - Tilt-Alarm Label - Travel Alarm Warning - Brake Release... 1 Part No. Description Qty 811 Caution - Brake Release Label - Lanyard Anchorage Label - Power to Charger, 0V Notice - Function Enable Label - Power to Charger, 115V Label - Airline to Platform Notice - Max Manual Force, 90 lbs / 400N Notice - Kubota Diesel Engine Spec Notice - Operating Instructions, Bi-Energy Platform Control Panel (from serial number 1000 to 16867) Ground Control Panel, Bi-Energy Label - Controller Status Indicator Light Danger - Tip-over Notice - Charger Operating Instructions Notice - Operating Instructions, Platform, DC Notice - Operating Instructions, Ground, DC Cosmetic - Genie Boom Cosmetic - Bi-Energy Cosmetic - DC Power Cosmetic - Genie Z-45/5J Cosmetic - Genie Z-45/ Platform Control Panel (from serial number ) Ground Control Panel, DC Label - Open Platform Control Panel (after serial number 1179) Label - Chevron Rykon (after serial number 095)... 1 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

13 100 Decals May 006 Figure Rev Description 10.1 D Word Decals (after serial number 050) Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

14 May Decals Word Decals (after serial number 050) 10.1 Rev D Part No. Description Qty 704 Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Danger - Electrocution Hazard Warning - Crushing Hazard Warning - Crushing Hazard Notice - Max Side Force, 150 lbs / 667N Notice - Hazardous Materials Notice - Foot Switch Label - No Smoking Label - Power to Platform, 0V Caution - Compartment Access Notice - Missing Manuals Warning - Platform Rotate Warning - No Step or Ride Label - Power to Platform, 115V Warning - Failure To Read Notice - Maximum Load, 500 lbs / 7 kg Danger - Tip-over Hazard, Interlock Notice - Power to Charger Label - Tire Pressure Notice - Connection Diagram Danger - Tip-over Hazard Danger - Battery Safety Danger - Safety Rules Danger - Tilt-Alarm Label - Lanyard Anchorage Label - Power to Charger, 0V Label - Power to Charger, 115V Label - Air Line to Platform Notice - Max Manual Force, 90 lbs / 400N... 1 Part No. Description Qty 547 Notice - Kubota Diesel Engine Specs Notice - Operating Instructions, Bi-Energy Label - Controller Status Indicator Light Danger - Tip-over Hazard, Tires Notice - Charger Operating Instructions Notice - Operating Instructions, Platform, DC Notice - Operating Instructions, Ground, DC Cosmetic - Genie Boom Cosmetic - Bi-Energy Cosmetic - DC Power Cosmetic - Genie Z-45/5J Cosmetic - Genie Z-45/ Ground Control Panel Platform Control Panel Label - Chevron Rykon Label - Wheel Load, Z-45/5 DC Warning - Explosive, Ether... Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

15 100 Decals May 006 Figure Rev Description 10.1 B Symbol Decals (after serial number 050) or or or Serial Plate or or or Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

16 May Decals Symbol Decals (after serial number 050) 10.1 Rev B Part No. Decal Description Qty Label - Lower, Midrail Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Label - Diesel Label - Power to Platform, 0V Label - Power to Platform, 115V Label - Lanyard Anchorage Label - Power to Charger, 0V Label - Power to Charger, 115V Label - Air Line to Platform Cosmetic - Genie Boom Cosmetic - Bi-Energy Cosmetic - DC Power Cosmetic - Genie Z-45/5J Cosmetic - Genie Z-45/ Ground Control Panel Platform Control Panel Warning - Crushing Hazard Caution - Compartment Access Danger - Battery Safety Label - Operating Instructions Danger - Electrocution Hazard Danger - Maximum Load, 7 kg Warning - Platform Rotate Danger - Max Manual Force, 667 N Danger - Max Manual Force, 400 N Label - Tire Pressure Label - Wheel Load, Z-45/5DC Label - Drive Enable Patch... 1 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

17 September Drive Chassis Components Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

18 00 Drive Chassis Components September 006 Figure Rev Description 01.1 B Steer End Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

19 September Drive Chassis Components Steer End 01.1 Rev B Item Part No. Description Cover Assembly with Decals Ref. Battery Charger (refer to 04.1) 887 Steer Cylinder 888 Seal Kit Clevis Pin, 1 x 1.5 inches 561 Cotter Pin S Tie Rod 6 57 Steer Yoke, Engine Side 5817 Bearing, 1 x 1.5 x 1 inch Hub Assembly, 8 bolt (before serial number 1618) Dust Cap Outer Cone Bearing Inner Cone Bearing Grease Seal Hub Assembly, 9 bolt (shown) (after serial number 1617) Dust Cap Grease Seal Inner Bearing 5696 Outer Bearing Wheel Stud, 5 / Lug Nut, 5 / Pivot Pin, 1.5 x 4.5 inches 188 External Snap Ring, 1.5 inch Screw, /8-16 x 1.5 inches Lock Washer, /8 inch Rod End, 0.75 x.69 inches Thrust Washer, 1.5 x.5 x 0.19 inches Bearing, 1.5 x 1.75 x 1.5 inches Axle Assembly (includes item 14) 445 Bearing, 1.5 x 1.5 x 1.5 inches Pivot Pin, 1.5 x 0 inches 055 Shim, 1.7 x.1 x 0.06 inches Screw, /8-16 x 1 inch Ammeter, 0A Item Part No. Description Before serial number Tire and Wheel Assembly - Industrial, Air-Filled 5414 Tire and Wheel Assembly - Industrial, Foam-Filled Tire, LT 5418 Wheel, 14.5 x 7 inches, 8 hole 548 Non-marking Tire and Wheel Assembly, Air-Filled 547 Non-marking Tire and Wheel Assembly, Foam-Filled 544 Non-marking Tire, LT From serial number 1618 to Tire and Wheel Assembly - Industrial, Air-Filled Tire and Wheel Assembly - Industrial, Foam-Filled Tire, LT 5419 Wheel, 14.5 x 7 inches, 9 hole 545 Non-marking Tire and Wheel Assembly, Air-Filled 546 Non-marking Tire and Wheel Assembly, Foam-filled 544 Non-marking Tire, LT After serial number Tire and Wheel Assembly - Industrial, Foam-Filled 546 Non-marking Tire and Wheel Assembly, Foam-filled Screw, 1 /4-0 x 1 inch Lock Washer, 1 /4 inch 5691 Spring Clip, 1 /4-0 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

20 00 Drive Chassis Components September 006 Figure Rev Description 0.1 E Non-steer End Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

21 September Drive Chassis Components Non-steer End 0.1 Rev E Item Part No. Description S Chassis Cover with decals 6090 Screw, 1 /4-0 x 0.75 inch 668 Flat Washer, 1 /4 inch Spring Clip, 1 / Fuse, 00A Fuse Holder Contactor, 4V 80A 6 Fixed Contact 6 Moving Contact Spring Contactor, 4V 180A Fixed Contact Moving Contact Spring SepEx Motor Controller 5609 Connector - Molex, 4 Pole 5600 Terminal - Molex, 16 Gauge Crimper Tool 5656 Extractor Tool 5468 SepEx Replacement Kit S Contactor Mount (before Serial No ) 7708 Contactor Mount (after Serial No. 1754) Screw, /8-16 x.5 inches Lock Washer, /8 inch Flat Washer, 5 /16 inch S Axle Rotation Stop Shim, Gauge (as needed) Shim, 1 Gauge (as needed) Pivot Pin, 1.5 x 0 inches Rod End, 0.75 x.69 inches Nylock Nut, / S Axle Assembly (before Serial No ) 770 Axle Assembly (shown) (after Serial No. 1754) Bearing, 1.5 x 1.75 x 1.5 inches Screw - HHC, 5/8-11 x 1.75 inches, GR 8 Item Part No. Description Brake - Ausco (before Serial No. 69) 80 Seal Kit 58 Lining Kit 5900 Bearing Kit Brake - Fairfield (from Serial No. 69 to 5) Seal Kit Lining Kit Bearing Kit Brake - Fairfield (after Serial No. 5) Seal Kit Lining Kit Bearing Kit 5415 Torque Hub, 49:1 (before Serial No. 154) 114 Seal Kit 1149 Stud, 5 / Bearing and Race Kit 1147 End Cover 7097 End Cover O-ring 1148 Thrust Washer 1146 Disconnect Rod Cap 1144 Disconnect Rod Actuator 1145 Disconnect Rod 568 Torque Hub, 47:1 (from Serial No. 155 to Serial No. 1709) and (from Serial No to Serial No. 501) 114 Seal Kit 1149 Stud, 5 / Bearing and Race Kit 1147 End Cover (Flat) 78 End Cover (Dome) Disconnect 7097 End Cover O-ring 1148 Thrust Washer 1146 Disconnect Rod Cap 1144 Disconnect Rod Actuator 1145 Disconnect Rod Continued on next page Flat Washer, Hardened, 5 /8 inch Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

22 00 Drive Chassis Components September 006 Figure Rev Description 0.1 E Non-steer End Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

23 September Drive Chassis Components Non-steer End 0.1 Rev E Item Part No. Description Torque Hub, 48:1 (from Serial No to Serial No. 1099) and (from Serial No. 50 to Serial No. 764) 1146 Cover 1147 End Cover (Flat) 1149 Stud, 5 / End Cover O-ring 587 Drain Plug 6480 Disconnect Rod 78 End Cover (Dome) 707 Seal Kit 7476 Disconnect Rod Actuator 7475 Thrust Washer 9491 Bearing Kit Torque Hub, 48:1 (after Serial No. 764) 1149 Stud, 5 / Bearing Kit Disconnect Rod 1061 Disengage Cap 1061 End Cover O-ring Seal Kit 5417 Tire and Wheel Assembly - Industrial, Air Filled Tire and Wheel Assembly - Industrial, Foam Filled Industrial Tire, LT 5419 Industrial Wheel, 14.5 x 7 inches 545 Tire and Wheel Assembly, Nonmarking, Air Filled 546 Tire and Wheel Assembly, Nonmarking, Foam Filled 544 Non-marking Tire, LT Drive Motor, 4V DC (before Serial No. 51) Brush Spring 6104 Brush 6105 Brush Rigging 5791 Brush Kit Drive Motor, 4V DC (after Serial No. 50) 9415 Brush Kit 9416 Brush Retaining Ring 9417 Bearing Item Part No. Description S Non-steer Axle Cover (before Serial No ) 7704 Non-steer Axle Cover (from Serial No to 18756) Non-steer Axle Cover (after Serial No ) Screw, 1 /4-0 x 1.5 inches Nylock Nut, 1 / Screw, 1 /4-0 x 0.65 inch Screw, 10- x 0.8 inch Lock Washer, # Contactor, 4V, 180A 6695 Fixed Contact 6696 Moving Contact Return Spring 100 Screw, 5 /16-18 x 1 inch 6886 Lock Washer, 5 /16 inch Lock Nut, 5 /16 inch Fuse, 500A Screw, 1 / -1 x.5 inches (before serial number 10) Screw, 1 / -1 x inches (after serial number 09) Diode - PCB, Drive Contactor... 1 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

24 00 Drive Chassis Components September 006 Figure Rev Description 0.1 C Battery Packs Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

25 September Drive Chassis Components Battery Packs 0.1 Rev C Item Part No. Description S Battery Box Lid with Decals (before Serial No. 1540) Battery Box Lid with Decals (after Serial No. 159) Battery - 50AH, Group L16 (dry) 591 Battery Box with Decals, Tank Side (before Serial No. 1540) 9400 Battery Box with Decals, Tank Side (after Serial No. 159) 669 Bearing, 0.75 x 1 x 0.75 inch 590 Battery Box with Decals, Control Side (before Serial No. 1540) 9400 Battery Box with Decals, Control Side (after Serial No. 159) 669 Bearing, 0.75 x 1 x 0.75 inch 4 61 Thrust Washer, /4 inch Wear Pad, 4 x x 0.5 inch Screw, 1 /4-0 x 1 inch Flat Washer, 1 /4 inch Rotary Latch, Engine Side (shown) Rotary Latch, Tank Side Screw, 5 /16-18 x 1.5 inches Nylock Nut, 5 /16 inch Thumb Screw, / Spring Clip, /8-16 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

26 00 Drive Chassis Components September 006 Figure Rev Description 04.1 C Battery Charger Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

27 September Drive Chassis Components Battery Charger 04.1 Rev C Item Part No. Description Battery Charger, 115V AC / 60 hz, 48V DC Battery Charger, V DC / 00-0V DC, 50 hz Battery Charger, V DC / 00-0V DC, 60 hz Battery Charger, V DC, 60 hz Battery Charger, 110V / 60 hz, 48 V DC, EE rated Charger Cover 5916 Screw, No. 10 x 0.50 inch Capacitor, 6.0 MFD, 660V AC 4 76 Heat Sink with Diodes Screw, 10- x 0.75 inch Flat Washer, No Nylock Nut, Electrical Plug - North American, 110V AC (shown) 115 Electrical Plug - British Pin, 110V AC 588 Electrical Plug - British Pin, 0V AC 6666 Electrical Plug - European Pin, 0V AC Screw, No. 8 x 0.75 inch Electronic Timer Assembly (for Genie part 54794) Electronic Timer Relay (for Genie part 76) Electronic Timer Assembly (for Genie parts 54795, and 54797) 195 Electronic Timer Relay (for Genie part no. 780) Screw, No. 7 x 0.65 inch Fuse Assembly S Charger Plate Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

28 00 Drive Chassis Components September 006 Figure Rev Description 05.1 A Power Cables Auxiliary Power Unit A D1 1 Hydraulic Power Unit NEG Alternator 48V POS D1 A F1 Sep Ex DC Motor Controller F 9 7 B- M- B+ Lift Contactor Drive Contactor Auxiliary Power Unit Contactor Chassis F A 1 A1 F1 Left Side Drive Motor Right Side Drive Motor F1 A1 A F Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

29 September Drive Chassis Components Power Cables 05.1 Rev A Item Part No. Description S Cable Assembly 6091-S Cable Assembly 609-S Cable Assembly (Bi-Energy) S Cable Assembly S Cable Assembly(Bi-Energy) S Cable Assembly S Battery Connector Cable Assembly (DC) 6096-S Battery Connector Cable Assembly (Bi-Energy) 6097-S Wire Assembly - Power Panel to Engine Harness (Bi-Energy) 1101 Battery Connector S Cable Assembly S Cable Assembly S Cable Assembly S Ground Strap S Cable Assembly S Cable Assembly Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

30 May Engine Components Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

31 00 Engine Components May 006 Figure Rev Description 01.1 B Engine Pivot Plate Components Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

32 May Engine Components Engine Pivot Plate Components 01.1 Rev B Item Part No. Description Qty Alternator Adjustment Plate Ignition/Start Module 6888 Screw, 1 /4-0 x 1 inch Flat Washer, 1 /4 inch Nylock Nut, 1 / Voltage Regulator Relay - SPDT, 4V DC, 0/40A, Sealed Screw, 10- x 0.65 inch Flat Washer, No Nylock Nut, Spring Clip, 1 / Screw, 1 /4-0 x 0.75 inch Lock Washer, 1 /4 inch Relay Panel Cover Circuit Breaker, 15A (includes mounting fasteners) Screw, 1 /4-0 x 0.5 inch S Relay Panel Din Rail, 5.6 inches S Engine Side Bulkhead Nylock Nut, / Flat Washer, 5 /16 inch 8516 Screw, /8-16 x 1.5 inches Screw - SHC, /8-11 x 1.75 inches, GR Lock Washer, 5 /8 inch Flat Washer, Hardened, 5 /8 inch Screw, /8-16 x 1.75 inches Engine Tray Support Load Pad S Engine Tray Rest Bracket Nylock Nut, 1 / Flat Washer, 1 / inch Screw, 1 / -1 x 1.75 inches Item Part No. Description 5078 Pivot Pin, 0.75 x 15.5 inches 5047-S Engine Tray Pivot Ear Screw, /8-16 x 1 inch Lock Washer, /8 inch Level Sensor, 4.5, 1.5 Second Delay 08 Waterproof Fuse Holder 7488 Fuse, 1A Low Profile Nylock Nut, 1 / S Engine Tray (before serial number 547) Engine Tray (after serial number 546) Battery, 1V DC, 450 CCA Battery Hold Down Screw, 1 /4-0 x 1.5 inches Small Shock Mount S Engine Mount Plate Screw, /8-16 x.75 inches Fender Washer, /8 inch S Alternator Adjustment Bracket Screw, 1 / -1 x 1.5 inches Lock Washer, 1 / inch Screw, 1 / -1 x 6 inches Alternator, 100A, 48V DC 568 Pulley,.15 inches 5690 Lock Nut, 5 / Washer - Hardened, 5 / Woodruff Key, 5 / inch Alternator Mount Bracket Screw, /8-16 x.5 inches Low Profile Nylock Nut, /8-16 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

33 00 Engine Components May 006 Figure Rev Description 0.1 B Kubota Z48-E Engine, View Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

34 May Engine Components Kubota Z48-E Engine, View Rev B Item Part No. Description Valve Cover Gasket 90 O-Ring, Oil Filler Plug 5808 Oil Filler Plug Valve Cover Breather Pipe Water Temperature Sending Unit Starter Motor 457 Solenoid Screw, 5 /16-18 x 1.5 inches Lock Washer, 5 /16 inch Low Profile Nylock Nut, 5 / Screw, M8 x1.5 x 0 mm Exhaust Extension (before Serial No ) 5460 Exhaust (after Serial No. 1456) (replaces items 1-16 and 8) Muffler (before Serial No ) Muffler Cover (before Serial No ) Muffler Clamp (before Serial No ) Screw, 5 /16-18 x.5 inches (before Serial No ) Flat Washer, 5 /16 inch Muffler Gasket Exhaust Manifold Gasket Exhaust Manifold Alternator, 14V DC, 14A 488 Nylock Nut, /8-16 (before Serial No. 1456) 678 Nylock Nut, 5 /16-18 (after Serial No. 1456) 6019 Screw, /8-16 x 1.5 inches Flat Washer, /8 inch S Exhaust Support Bracket (before Serial No ) Exhaust Bracket (after Serial No. 1456) Item Part No. Description Low Profile Nylock Nut, / U-Bolt, /8-16 x 1.5 x.5 inches Tailpipe (before Serial No ) Alternator Stay Oil Pressure Sending Unit Oil Filter 5948 Engine Oil Drain Plug 5517 Drain Plug Gasket 067 Water Pump Hose Hose Clamp, 0 mm V-Belt Fan Pulley Fan 54 Fan Guard Water Pump Hose Clamp Water Pump Gasket Water Pump Return Hose Water Return Pipe Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

35 00 Engine Components May 006 Figure Rev Description 0.1 A Kubota Z48-E Engine, View Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

36 May Engine Components Kubota Z48-E Engine, View 0.1 Rev A Item Part No. Description Air Cleaner Assembly (includes items and 5) 5867 Air Cleaner Element 67 Hose Clamp, 1 5 /16-1 /4 inches Air Cleaner Intake Hose Air Cleaner to Engine Hose Glow Plug 7 58 Injector Injector # Pipe 9 58 Injector #1 Pipe Overflow Pipe Clamp Overflow Pipe Assembly (includes item number 10) Injection Pump Injection Pump Gasket Speed Control Assembly Screw, 10- x 0.5 inch Nylock Nut, Bracket - Lever, Engine Stop Bracket - Lever, Speed Control Speed Control Assembly Gasket Fuel Hose, 5 /16 8 inches Hose Clamp, /8 inch 585 Fuel Pump Assembly 4408 Hose, Fuel, 5 /16 1 inches Engine Idle/Stop Rod Hex Nut, 1 / Speed Solenoid 5514 Solenoid Boot S Solenoid Mount Bracket Fuel Filter Assembly 5875 O-Ring - Fuel Filter, Upper 5876 O-Ring - Fuel Filter, Lower 5877 Element 5886 Fuel Filter Element Housing 5880 Fuel Filter Housing Retaining Ring Item Part No. Description Solenoid Rod Solenoid Return Spring (concealed from view) Nylock Nut, 1 / Screw, 1 /4-0 x 0.75 inch 6175 Screw, /8-16 x 1 inch Lock Washer, 5 /16 inch Drain Petcock Dipstick Ring Gear Pulley Flange Adapter Screw, M8 x 1.5 x 0 mm Pulley Bushing Pulley Alternator Belt Screw, 1 /4-0 x 1.5 inches Lock Washer, 1 /4 inch Key, 1 /4 x 1.5 inches Screw, 5 /16-18 x 1 inch Flat Washer, 5 /16 inch Low Profile Nylock Nut, 5 / Coolant Overflow Tank S Air Cleaner Mount Bracket Air Cleaner Lower Hose Clamp 5 61 Air Cleaner Upper Hose Clamp Particle Evacuator Valve Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

37 00 Engine Components May 006 Figure Rev Description 04.1 A Kubota Z48-E Engine, View Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

38 May Engine Components Kubota Z48-E Engine, View 04.1 Rev A Item Part No. Description Hose Clamp, 0 mm 5841 Upper Radiator Hose 087 Hose Clamp, 6 mm Radiator Radiator Cap, 14 psi (0.97 bar) S Air Intake Hose Plate Lower Radiator Hose Screw, 1 /4-0 x 0.75 inch Washer - Lock, 1 /4 inch Nut - Nylock, 1 / Radiator Support Bracket Spring Washer Upper Radiator Cushion Radiator Support, Outboard Lower Radiator Cushion Radiator Mount Bolt Radiator Mount Clip Screw, M10 x 1.5 x 0 mm Washer - Lock, M S Engine Mount Bracket Screw, /8-16 x 1.5 inches 6097 Washer - Flat, /8 inch 488 Nut - Nylock, / S Engine Mount Plate Screw, M8 x 1.5 x 0 mm Washer - Lock, M Washer - Flat, M Fly Wheel Cover Radiator Support, Inboard Thermostat Gasket 1 47 Thermostat 767 Thermostat Housing Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

39 September Turntable Components Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

40 400 Turntable Components September 006 Figure Rev Description D Turntable Rotator Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

41 September Turntable Components Turntable Rotator Rev D Item Part No. Description Qty Screw - SHC, /8-11 x 4 inches, GR 8 (before serial number ) Screw - SHC, /8-11 x 4 inches, GR 8 (before serial number ) Flat Washer, Hardened, 5 /8 inch (before serial number ) Flat Washer, Hardened, 5 /8 inch (after serial number 1) Screw - SHC, /8-11 x.5 inches, GR 8 (before serial number ) Screw - SHC, /8-11 x.5 inches, GR 8 (after serial number 1) S Limit Switch Bracket Chassis Harness (consult factory) Limit Switch with Roller Arm (before serial number 765) Contact 764 Roller Arm Limit Switch with Roller Arm (after serial number 764) Rotary Roller Head Roller Arm Screw, 8- x 1.5 inches Lock Washer, No Nylock Nut, Retaining Pin Assembly S Turntable Rotation Lock Nylock Nut, 1 / Flat Washer, 1 / inch Screw, 1 / -1 x inches Low Profile Nylock Nut, 1 / Flat Washer, 1 /4 inch Screw, 1 /4-0 x inches Turntable Rotation Bearing (before serial number ) Turntable Rotation Bearing (after serial number 1)... 1 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy Item Part No. Description Qty Screw, 5 /8-11 x 4.5 inches, GR 8 (before serial number ) Screw, 5 /8-11 x 4.5 inches, GR 8 (after serial number 1) Cotter Pin, x.5 inches (before Serial No. 1867) Castle Nut (before Serial No. 1867) 5041 Pinion Gear (before Serial No. 1867) 5766 Woodruff Key S Turntable Rotation Brake (before Serial No. 1867) 5769 Seal Kit 5770 Lining Kit 5771 Bearing Kit 577 Spring Kit O-ring (before Serial No. 1867) Screw, 5 /16-18 x Lock Washer, 5 /16 inch Dual Counterbalance Manifold (before Serial No. 1867) (includes item 9) 4018 Seal Kit 9 48 Counterbalance Valve, 000 psi / 06 bar (before Serial No. 1867) Screw - HHC, / -1 x 1.5 inches, GR Lock Washer, 1 / inch 5041 Turntable Rotation Motor (before Serial No. 1867) 578 Seal Kit 7708 Motor/Brake/Manifold Assembly (after Serial No. 1866) (replaces items 0- and 5) Counterbalance Manifold Counterbalance Valve, 000 psi / 06 bar 7746 Seal Kit Screw, 1 / -1 x inches (before Serial No. 1867) Screw, 1 / -1 x 4.5 inches (after Serial No. 1866)

42 400 Turntable Components September 006 Figure Rev Description 40.1 A Bi-Energy Fuel Tank Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

43 September Turntable Components Bi-Energy Fuel Tank 40.1 Rev A Item Part No. Description Anti-surge Vented Cap 611-S Fuel Tank Assembly with Decal, 9 Gallons / 4.1 Liters 6010 Fuel Tank Strap, 4 inches Fitting, 90 Elbow, 4 MPT x /16 inch Barb Hose Clamp, 1. mm Fuel Hose, /16 inch Low Profile Nylock Nut, / Flat Washer, 5 /16 inch Fuel Hose, 5 /16 inch Hose Clamp, 14.5 mm Fitting, 90 Elbow, 4 MPT x 5 /16 inch Barb Nylock Nut, / S Fuel Tank Plate Screw, /8-16 x 1.75 inches Fuel Gauge (includes mounting fasteners) Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

44 400 Turntable Components September 006 Figure Rev Description 40.1 B Turntable Center Components Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

45 September Turntable Components Turntable Center Components 40.1 Rev B Item Part No. Description Screw, 5 /16-18 x 1 inch 6886 Lock Washer, 5 /16 inch 668 Flat Washer, 1 /4 inch Screw, /8-16 x 0.75 inch Lock Washer, /8 inch Flat Washer, 5 /16 inch S Swing Chassis Center Cover Auxiliary Pump, 4V DC 7185 Pump Assembly 7187 Seal Kit 7186 Check Valve 7191 Pump/Motor Gasket 719 Pump/Motor Coupler 7184 Motor, 4V DC Nylon Washer Nylock Nut, 5 / Screw, 5 /16-18 x 1.5 inches Horn, 4V DC (before Serial No ) Horn, 4V DC (after Serial No ) Screw, /8-16 x 1.5 inches Nylock Nut, / Ref. Hydraulic Power Unit (refer to 701.1) Boom Rest Pad with studs Squeeze Connector, 1 / inch Electrical Locknut, 1 / inch Intermittent Tone Alarm, 6-0V DC Intermittent Tone Alarm, 5-5V DC (Descent Alarm option) Nylock Nut, /8-16 (Z-45/5) Flat Washer, 5 /16 inch (Z-45/5) 6019 Screw, /8-16 x 1.5 inches (Z-45/5) 788 Screw, 1 / -1 x 1.75 inches, (Z-45/5) 6019 Screw, /8-16 x 1.5 inches (Z-45/5J) Item Part No. Description Flat Washer, 1 / inch (Z-45/5) 597 Flat Washer, 5 /16 inch (Z-45/5J) Nylock Nut, 1 / -1 (Z-45/5) 488 Nylock Nut, /8-16 (Z-45/5J) S Primary Boom Rest (Z-45/5) 7 67 Rivet, 0.15 x 0.5 inch Snap-In Receptacle (obsolete after Serial No. 051) Primary Boom Rest Pad, 8 x 1.5 x 0.6 inch (Z-45/5) S Front Cover Plate Grease Fitting, 1 /8 NPT Female Bulkhead Adapter, 4 JIC S Turntable Bearing Lubrication Hose (before Serial No. 169) Turntable Bearing Lubrication Hose (after Serial No. 1691) Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

46 400 Turntable Components September 006 Figure Rev Description B Turntable Components - Ground Controls Side Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

47 September Turntable Components Turntable Components - Ground Controls Side Rev B Item Part No. Description S Return Filter Bracket 488 Nylock Nut, / Flat Washer, 5 /16 inch Screw, /8-16 x 1 inch Screw, /8-16 x.5 inches Flat Washer, /8 inch Low Profile Nylock Nut, / Ground Control Box Mount (before Serial No. 1181) Screw, 1 /4-0 x 0.75 inch Flat Washer, 1 /4 inch Nylock Nut, 1 / Lock Washer, 1 /4 inch 1 Ref. Ground Controls (refer to 405.1, 406.1, or 408.1) Rest Pad, 4.88 x 1.5 x 0.5 inch Plastic Fitting Plastic Nipple Gasket Plastic Nipple, 18 inches S Swing Chassis Plate 19 Ref. Function Manifold (refer to 70.1, 70.1 or 704.1) Screw, 1 / -1 x 1.5 inches 1 60 Lock Washer, 1 / inch 6095 Flat Washer, 1 / inch 601 Lock Washer, /8 inch Screw, /8-16 x 0.75 inch Breather/Filler Cap Hydraulic Tank Strap (before Serial No. 169) Hydraulic Tank Strap (after Serial No. 168) Hydraulic Reservoir, 8 Gallons / 0 Liters Strainer Assembly Item Part No. Description S Bulkhead (before Serial No ) 5444 Bulkhead (after Serial No ) Screw, 1 /4-0 x 1 inch S Cover Support Angle (before Serial No ) Cover Support Angle (after Serial No ) Return Filter Assembly, 10 Micron (before Serial No. 065) Micron Element 786 Return Filter Assembly, 10 Micron (after Serial No. 064) Micron Element 6886 Lock Washer, 5 /16 inch Ground Control Box Mount (after Serial No. 1180) Flat Washer, 1 /4 inch (after Serial No. 1180) Screw, 1 /4-0 x 0.75 inch (after Serial No. 1180) Screw, /8-16 x 1 inch (after Serial No. 1180) Flat Washer, 5 /16 inch (after Serial No. 1180) Low Profile Nylock Nut, /8-16 (after Serial No. 1180) Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

48 400 Turntable Components September 006 Figure Rev Description A Ground Control Box - View 1 (before Serial No. 051) Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

49 September Turntable Components Ground Control Box - View 1 (before Serial No. 051) Rev A Item Part No. Description Qty Black Plastic Plug, 1 / inch 7057 Squeeze Connector, 1 / inch NPT 695 Electric Locknut, /4 inch Electrical Cord, 16 Gauge (1.07 mm ), 4 Conductor Electrical Cord, 16 Gauge (1.07 mm ), 4 Conductor Electrical Cord, 18 Gauge (0.81 mm ), 19 Conductor Electrical Cord, 18 Gauge (0.81 mm ), 19 Conductor Electrical Cord, 16 Gauge (1.07 mm ), 4 Conductor Electrical Cord, 18 Gauge (0.81 mm ), 19 Conductor Manifold Harness Squeeze Connector, 1 inch Electric Locknut, /4 inch Ground Control Box Assembly with Decals (includes item 14) (before Serial No. 1975) 775 Ground Control Box Assembly with Decals (includes item 14) (after Serial No. 1974) Ground Control Box Gasket (before Serial No. 1975) 8867 Ground Control Box Gasket (after Serial No. 1974) Screw, 1 /4-0 x 0.75 inch Flat Washer, 1 /4 inch Nylock Nut, 1 /4 inch Din Rail, inches Screw, 1 /4-0 x 0.5 inch End Plate Terminal Block End Stop Red Indicator Light, 1V DC (includes mounting fastener) Item Part No. Description Star Washer, /8 inch Squeeze Connector, 1 inch Electric Locknut, 1 inch Chassis Harness Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

50 400 Turntable Components September 006 Figure Rev Description B Ground Control Box - View (before Serial No. 051) Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

51 September Turntable Components Ground Control Box - View (before Serial No. 051) Rev B Item Part No. Description Rubber Boot 1471 Red Toggle Switch Cover 1480 Toggle Switch - DPST, Position, Momentary (includes mounting fasteners) Keyswitch, Position with Base (before Serial No. 1975) 61 Keyswitch, Position (includes 1 pair of keys) 198 Key 7947 Key (package of 10 keys) 61 Base (includes N.O. Contacts) N.O. Contact Keyswitch, Position (includes 1 pair of keys) (after Serial No. 1975) 809 Key Base (includes N.C. Contacts) 8887 Gasket N.O. Contact 6 1 Red Mushroom Head with Base (before Serial No. 1975) 614 Red Mushroom Head 615 Base (includes N.C. Contacts) 97 N.C. Contact Red Mushroom Head (after Serial No. 1974) Base (includes 1 N.C. Contact) Toggle Switch - DPST, Position, Maintained (includes mounting fasteners) (Bi-Energy) 4584 Black Plug, 1 / inch (DC) Screw, 10- x 0.65 inch Flat Washer, No Nylock Nut, Relay - SPDT, 4V DC, 0/40A, Sealed Socket - SPDT Relay 5819 Retainer, Relay Socket 4054 Relay Socket Terminal, 10-1 Gauge 4055 Relay Socket Terminal, Gauge 4056 Relay Socket Terminal, 18-0 Gauge Item Part No. Description S Relay Mounting Bracket Hour Meter, LCD, 9-60V DC (includes mounting bracket) (before Serial No. 1975) Hour Meter, 10-80V DC (after Serial No. 1974) Screw, 10- x 0.5 inch Clamp - Rubber Cushioned, /4 inch Toggle Switch - SPDT, Position, Momentary (includes mounting fasteners) (Bi-Energy) 4584 Plug - Black, 0.5 inch (DC) Bracket - Panel Wire Mount Toggle Switch - SPDT, Position, Momentary (includes mounting fasteners) Circuit Breaker, 10A (includes mounting fasteners) Toggle Switch - DPDT, Position, Momentary (includes mounting fasteners) 1697 Toggle Switch - DPDT, Position, Momentary (includes mounting fasteners) 4584 Black Plastic Plug, 1 / inch (for models without jib) 8914 Screw, 1 /4-0 x 0.65 inch Lock Washer, 1 /4 inch Nutsert, 1 / Black Plastic Plug, /8 inch Black Plastic Plug, 1 / inch Screw, 1 /4-0 x 0.75 inch Flat Washer, 1 /4 inch Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

52 400 Turntable Components September 006 Figure Rev Description B Ground Control Box - View 1 (after Serial No. 050) Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

53 September Turntable Components Ground Control Box - View 1 (after Serial No. 050) Rev B Item Part No. Description Key Swith, position, with keys Base with N.C. contacts 8887 Gasket 809 Key with boot 198 Key 7949 Keys (quantity 10 of 198) 6681 Red Push Button 7805 Push Button Base (includes each N.C. contacts) Contact - N.C Hour Meter, 10-80V DC (includes mounting bracket) Black Plastic Plug, 1 / inch Toggle Switch, SPDT position, momentary (includes mounting fasteners) (Bi-Energy models) 555 Toggle Switch Boot 4584 Black Plastic Plug, 1 / inch (DC models) Toggle Switch, SPDT position, momentary (includes mounting fasteners) 555 Toggle Switch Boot Black Plastic Plug, /8 inch Toggle Switch, DPDT position, momentary (includes mounting fasteners) 555 Toggle Switch Boot Circuit Breaker, 15A (includes mounting fasteners) Boot 564 O-Ring Toggle Switch, DPDT position, momentary (includes mounting fasteners) (Z-45/5J) 555 Toggle Switch Boot 4584 Black Plastic Plug, 1 / inch (Z-45/5) Screw, 1 /4-0 x 0.75 inch Flat Washer, 1 /4 inch Cover Plate (DC models) (shown) Engine Harness (Bi-Energy models) 7749 Plug Connector, 4 way 775 Receptacle Connector, 4 way Item Part No. Description Receptacle, 48 way Boom Cable Wire Harness # (Z-45/5) Boom Cable Wire Harness # (Z-45/5J) 7746 Black Plug 6044 Grey Plug 6045 Secondary Lock Seal Boom Cable Wire Harness #1 (Z-45/5) Boom Cable Wire Harness #1 (Z-45/5J) 7748 Brown Plug 7747 Green Plug 6045 Secondary Lock Seal Function Manifold Harness Plug Connector, 40 way Connector Receptacle, 40 way Platform Controls to 1V DC Wire Harness (Z-45/5) Platform Controls to 1V DC Wire Harness (Z-45/5J) Plug, 4 way 6058 Secondary Lock 7754 Receptacle, 4 way 6056 Secondary Lock 1480 Toggle Switch, DPDT, position momentary 555 Toggle Switch Boot Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

54 400 Turntable Components September 006 Figure Rev Description A Ground Control Box - View (after Serial No. 050) Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

55 September Turntable Components Ground Control Box - View (after Serial No. 050) Rev A Item Part No. Description Terminal Rail Assembly DIN Rail Terminal Block 7491 Terminal Block End Plate 7491 End Stop Jumper Comb 5454 Relay Mount (includes nutserts) 404 Nutsert, 1 / Relay - SPDT, 4V DC, 0/40A 405 Relay Socket Receptacle Connector, 48 way 5455 Secondary Lock Alarm, Chime Tone, 5-5V DC 76 Alarm Nut Red LED, 4V DC Receptacle, 40 way Receptacle Connector, 4 way 6056 Secondary Lock Ground Control Box Assembly with Decal 8867 Gasket Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

56 400 Turntable Components September 006 Figure Rev Description D Engine (Non-Ground Controls) Side Turntable Cover Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

57 September Turntable Components Engine (Non-Ground Controls) Side Turntable Cover Rev D Item Part No. Description Qty Gas Strut with Retaining Springs (before serial number 4865) Retaining Spring Gas Strut (after serial number 4864) Retaining Spring Ball Stud, /8-16 x 1.5 inches 668 Flat Washer, 1 /4 inch Nylock Nut, / Nylock Nut, Flat Washer, No Screw, 10- x 0.75 inch S Cover Support Turntable Cover Hinge Nylock Nut, 1 / Fender Washer, 1 /4 inch Screw, 1 /4-0 x 1.5 inches Screw, 1 /4-0 x 1 inch Flat Washer, 5 /16 inch Screw, /8-16 x 1.5 inches P Turntable Cover Bumper Bracket Turntable Cover Bumper Flexible Latch Screw - HHC, /8-16 x 1.75 inches, GR Item Part No. Description Qty S Cover Assembly with Decals (Bi-Energy) (shown) (before Serial No. 050) Cover Assembly with Word Decals (Bi-Energy) (after Serial No. 049) Cover Assembly with Symbol Decals (Bi-Energy) (after Serial No. 049) 6108-S Cover Assembly with Decals (DC) (before Serial No. 050) Cover Assembly with Word Decals (DC) (after Serial No. 049) Cover Assembly with Symbol Decals (DC) (after Serial No. 049) Level Sensor S Gas Strut Mount (before serial number 4865) Gas Strut Mount (after serial number 4864) Latch Support 6016-S Air Intake Cover Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy

58 400 Turntable Components September 006 Figure Rev Description B Ground Controls Side Turntable Cover Genie Z-45/5 and Z-45/5J DC and Bi-Energy Part No. 585

59 September Turntable Components Ground Controls Side Turntable Cover Rev B Item Part No. Description Screw, 1 /4-0 x 0.75 inch 1906 Fender Washer, 1 /4 inch 668 Flat Washer, 1 /4 inch Nylock Nut, 1 / S Cover Assembly with Decals (before Serial No. 050) Cover Assembly with Word Decals (after Serial No. 049) (Bi-Energy) Cover Assembly with Word Decals (after Serial No. 049) (DC) Cover Assembly with Symbol Decals (after Serial No. 049) (Bi-Energy and DC) Screw, 10- x 0.75 inch Flexible Latch Latch Support Nylock Nut, S Hinge Support (before Serial No ) 7754 Prop Rod with Cap Flat Washer, No. 10 Part No. 585 Genie Z-45/5 and Z-45/5J DC and Bi-Energy