Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured 0-97 through 0-0 P/N 066 May revised December 200

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 60 St. Joseph, MO USA Phone: (86) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis Steering yoke Turntable Swivel mount Tray, left hand - diesel Tray, left hand - gasoline Tray, left hand - dual or LP fuel Tray, right hand Cowling, left hand Cowling, right hand Booms, lower Booms, upper Platform rotator Power trak Platform Platform gate Placards and decals Swing drive Swing drive, Gear Products Swing drive, Perfection Gear Swing drive, Tulsa Winch Gear hub with brake before Gear hub with brake after Section 2. - Hydraulics Hydraulic hoses Drive control valve Valve, proportional drive Control valve, station Control valve package, station Control valve, 5 station Control valve package, 5 station AC generator valve Accumulator Brake valve Extension cylinder Cylinder, extension - GBI Cylinder, extension - Prince Jib cylinder, GBI or Prince Jib cylinder, Rosenboom Cylinder, jib - GBI Cylinder, jib - Prince Cylinder, jib - Rosenboom Main boom lift cylinder Cylinder, main boom lift - Green Cylinder, main boom lift - Prince Master level cylinder Cylinder, master level - Green Cylinder, master level - Prince Riser lift cylinder - Prince Riser lift cylinder - Rosenboom Cylinder, riser lift - Prince Cylinder, riser lift - Rosenboom Slave level cylinder before Slave level cylinder after Cylinder, slave level - GBI Cylinder, slave level - Prince Cylinder, slave level - Rosenboom Cylinder, steering - Green Cylinder, steering - Prince Emergency power pump Hydraulic bulkhead, diesel Hydraulic bulkhead, gasoline Hydraulic oil filter Hydraulic oil reservoir Hydraulic pump Hydraulic platform rotator Motor range valve Pressure reducing valve Section. - Electrical General wiring, Kubota diesel General wiring, Kubota gasoline Lower control box, before Lower control box, after Upper control box, diesel or gasoline Upper control box, dual fuel Boom limit switch Electric fuel pump Gauge panel, diesel Gauge panel, gasoline Platform foot switch Power to platform, 0 volt Section 4. - Factory installed options AC generator Generator, AC hydraulic Air line to platform Engine block heater Motion alarm Motion alarm, drive Platform lights Sandblast kit Upper control box cover Vandalism kit Lights, warning Battery isolator ATB 46n 0-97 through 0-0

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5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 60 St. Joseph, MO USA Phone: -(800) Parts Worldwide Fax: (86) Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 205 Ventura Blvd. Suite 0 Woodland Hills, CA USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for ATB 46n are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number Troubleshooting Guide Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor ATB 46n 0-97 through 0-0 i

6 Parts order form Fill out completely and fax to (86) attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii ATB 46n 0-97 through 0-0

7 Section. - Repair parts ATB 46n 0-97 through 0-0 -

8 Chassis Rotation bearing Cylinder, steering - (see hydraulics section for parts breakdown) /4 inch hydraulic hose 4 Chassis - (consult factory) Arm, swing stop Placard, battery switch Lockout lever Tie rod Steering yoke - (see page -9 for parts breakdown) Pin, tie rod King pin Tire, foam filled 9.5 x 6.5-8ply Tire, solid non-marking 250 x Machine washer Capscrew /4-0 x -/4 inch long hex head grade Machine bushing -/2 inch OD x inch ID x 4 gauge thick Capscrew /2- x inch long hex head grade Cover, rear Capscrew 5/6-8 x -/4 inch long hex head grade Capscrew 5/6-8 xinchlong hex head grade Gear hub with brake before (see page -54 for parts breakdown) Gear hub with brake after (see page -56 for parts breakdown) Cover, front Thrust washer Snap ring inch heavy duty Machine bushing Straight thread 90 elbow Battery tray Capscrew /2- x -/2 inch long hex head grade Battery, 2 volt DC CCA Battery hold down bolt Plug male 25 volt AC Bearing Capscrew 5/8- x -/2 inch long hex head grade 8 locking Capscrew 5/6-8 x /4 inch long hex head grade Lanyard Washer /4 hard flat ASTM-F Nut /4-0 self locking Battery hold down Lug nut /6 inch hydraulic hose Latch Switch, battery disconnect Connector Washer 5/8 hard flat ASTM-F Capscrew 5/8- x 2-/2 inch long locking hex head grade Brake valve - (see page 2-8 for parts breakdown) Washer 5/6 medium lock Machine screw #0-24 x /2 inch long round head Nut #0-24 self locking Motor range valve - (see page 2-52 for parts breakdown) Drive control valve - (see page 2-4 for parts breakdown) Parts list continued on next page -2 ATB 46n 0-97 through 0-0

9 Chassis Capscrew /8-6 x -/4 inch long hex head grade Washer /8 medium flat Nut /8-6 self locking Capscrew /4-20 xinchlonghexhead grade Nut /4-20 self locking Male adapter Washer /2 medium flat Washer #0 medium flat Machine screw #0-24 x /4 inch long round head Washer /2 hard flat ASTM-F Capscrew /2- x -/4 inch long hex head grade Washer /2 medium lock Nut 5/6-8 self locking Washer /4 medium flat Clamp Trimlock - 4 feet Drive screw #4 x /2 inch long PK type U O-ring Hydraulic drive motor - (before ) Seal repair kit Hydraulic drive motor - (after ) Seal repair kit Bracket, valve Jumper wire Jumper wire Jumper wire Insulator boot Wire, 2 gauge/ conductor x 8 feet long Plug Straight thread 90 elbow Straight thread 90 elbow Swivel nut 90 elbow /4 inch hydraulic hose /8 inch hydraulic hose /2 inch hydraulic hose /4 inch hydraulic hose /2 inch hydraulic hose /2 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose Fuel tank, 5 gallon capacity Replacement fuel tank cap Replacement fuel gauge Tray, fuel tank Male adapter Fuel hose Hydraulic bulkhead, diesel - (see page 2-4 for parts breakdown) 067 Hydraulic bulkhead, gasoline - (see page 2-42 for parts breakdown) Parts list continued on next page ATB 46n 0-97 through 0-0 -

10 Chassis Following items used on dual fuel machines LP gas cylinder, liquid withdrawal.5 lb capacity Coupler, female LPG LP gas fuel hose LP gas fuel hose 06 Kit item Bulkhead tee - (not sold separately) 07 Kit item Relief valve - (not sold separately) 08 Kit item Elbow, 90 /8 inch tube - (not sold separately) Bracket, LP gas cylinder - (includes left and right hand brackets) Tray, fuel tank Capscrew /8-6 x -/2 inch long hex head grade Washer /8 medium flat Nut /8-6 self locking Capscrew /2- x -/4 inch long hex head grade Dual fuel fitting kit - (kit includes items 06, 07 and 08) -4 ATB 46n 0-97 through 0-0

11 B G K K 7 G D D 7 72 E A 0 42 A FRONT COMPARTMENT WITHOUT COVER E H H AUBURN HUB INSTALLATION AWA642- SECTION A-A Chassis sheet Snorkel model ATB 46n Page-5

12 TOP SECT H-H SECTION B-B 2 5 SECT E-E TOP 2 0 VIEW D-D 0 SECTION C-C 2 TOP 22 9 B B C C 2 SECTION G-G BOTTOM VIEW AWA642-2 Page-6 Chassis Sheet 2 Snorkel model ATB 46n DWG. A642-

13 VIEW LOOKING REARWARD/DOWN VIEW LOOKING FORWARD/LEFT/DOWN VIEW LOOKING FORWARD/RIGHT/DOWN AWA642- DWG. A642-4 Chassis sheet Snorkel model ATB 46n Page-7

14 L L 09 VIEW K-K Dual fuel machines only TO LP TANK AWA642-4 VIEW L-L Page-8 Chassis Sheet 4 Snorkel model ATB 46n DWG. A642-5

15 Steering yoke Steering yoke Hub cap Steering yoke Steering hub Bearing Cotter pin 5/2 inch diameter x -/4 inch long Bearing Inner bearing cup Bearing cup Outer bearing cone Bearing cone Spindle nut Spindle nut washer Seal Stud, lug bolt AW ATB 46n 0-97 through

16 Turntable 064 Swing drive - (see page -47 for parts breakdown) Riser support pad Riser support 4 Turntable - (consult factory) Plate, cheek counterweight Counterweight, right Counterweight, left Door, right hand Door, left hand Swivel mount - (see page -2 for parts breakdown) Carriage bolt /8-6 x -/4 inch long Nut /8-6 self locking Electric fuel pump - (see page -5 for parts breakdown) Fuel hose Washer hard flat -7/8 inch OD x /4 inch ID Capscrew /4-0 x 2 inch long hex head grade Capscrew /4-0 x 4-/2 inch long hex head grade Fuel hose Capscrew /8-6 x inch long socket flat head Capscrew /2- x 2 inch long hex head grade Washer /2 medium lock Washer /8 medium flat Capscrew /4-0 x -/2 inch long hex head grade /4 inch hydraulic hose Capscrew 5/8- x 4 inch long hex head grade 8 locking Washer 5/8 hard flat ASTM-F Capscrew /2- x -/4 inch long hex head grade Nut /2- hex Washer /2 medium flat Capscrew /8-6 x 5/8 inch long hex head grade Washer /8 medium lock Capscrew /2- x inch long hex head grade Capscrew /8-6 x -/4 inch long hex head grade Capscrew /4-0 x 5-/2 inch long hex head grade Nut /4-0 self locking Capscrew /4-20 x inch long hex head grade Washer /4 medium flat Nut /4-20 self locking Male 45 elbow Capscrew 5/8- x 2-/2 inch long locking hex head grade Washer 5/8 hard flat ASTM-F Clamp Rear boom rest Rubber bumper -0 ATB 46n 0-97 through 0-0

17 Turntable POWER WIRE TO SOLENOID TO ROT BRG TORQUE TO 80 FT LBS TORQUE TO 80 FT LBS FUEL LINE FROM TANK GROUND WIRE FROM CHASSIS TO ENGINE TRAY AWA608 ATB 46n 0-97 through 0-0 -

18 Swivel mount 0672 Swivel mount Swivel adapter Angle, swivel mount Clamp Check valve Swivel nut 90 elbow Straight thread run tee /8 inch hydraulic hose A ATB 46n 0-97 through 0-0

19 Tray, left hand - diesel Engine, Kubota D905 diesel Radiator Radiator cap - psi Radiator support Shroud Radiator hose Clamp Pump housing Riser, engine mount Bracket, outer Bracket, inner Tray, left hand Backwall, left hand Throttle rod Radiator tube Radiator hose Rod end Coupler nut Capscrew metric M0-.5 x 0mm long hex head grade Radiator hose Jumper wire Solenoid Overflow reservoir Replacement reservoir cap Exhaust bracket Engine mount Bracket Clamp Air breather Replacement filter element Capscrew /4-20 xinchlonghexhead grade Nut 5/6-8 self locking Capscrew /8-6 x -/4 inch long hex head grade Washer /8 medium lock Capscrew /8-6 xinchlonghexhead grade Carriage bolt /8-6 x inch long Washer, snubbing Capscrew /4-20 xinchlonghexhead grade Washer /4 medium flat Nut /4-20 self locking Nut /8-6 self locking Capscrew /8-6 x 2-/4 inch long hex head grade Capscrew /8-6 x -/4 inch long hex head grade Nut /4-28 hex Washer metric M0 lock Washer /8 medium flat Capscrew metric M0-.5 x 20mm long hex head Hydraulic pump - (see page 2-49 for parts breakdown) Air cleaner mounting band Air intake hose Air intake hose Air intake pipe Parts list continued on next page ATB 46n 0-97 through 0-0 -

20 Tray, left hand - diesel Radiator overflow hose 5/6 inch diameter x 6 inch long Header pipe Clamp Guard Air intake tube Hose, inch long Clamp Gravity gate, aluminum platform Exhaust elbow pipe Flexible tube Tail pipe Bracket, muffler mount Seal clamp Muffler Capscrew 5/6-8 xinchlong hex head grade Nut 5/6-8 self locking Shield Carriage bolt 5/6-8 x /4 inch long Washer /4 medium flat Washer metric M0 flat Capscrew 5/6-8 x 2-/4 inch long hex head grade Relay, 2 volt DC Machine screw #0-24 x /2 inch long round head Washer #0 medium flat Washer #0 medium lock Washer metric M8 flat Clamp Washer 5/6 medium flat Capscrew /4-20 x /2 inch long hex washer head self tapping 80 Water separator - (included with engine, not sold separately) Jumper wire Jumper wire Washer /4 star tooth lock Capscrew metric M8-.25 x 0mm long hex head grade Capscrew 5/6-8 x /4 inch long hex head grade Washer metric M8 lock Clamp Capscrew metric M8-.25 x 20mm inch long hex head grade 8-4 ATB 46n 0-97 through 0-0

21 DETAIL A AT INJECTOR PUMP VIEW B-B FS VIEW C-C TORQUE 57 FT LBS TORQUE 57 FT LBS SEE DETAIL D TORQUE 45 FT LBS C FROM STARTER TO START SOL RH TRAY C B B DETAIL D TORQUE 29 FT LBS AWA600 SEE DETAIL A 6 DWG. A600 Tray, left hand diesel Snorkel model ATB 46n Page-5

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23 Tray, left hand - gasoline Engine, Kubota DF750-LP96 gasoline 8009 Replacement oil filter Radiator Radiator cap - psi Radiator support Shroud Radiator hose Clamp Pump housing Riser, engine mount Bracket, inner Bracket, outer Tray, left hand Choke rod Throttle rod Air inlet adapter Hose Rod end Coupler nut Swivel, in-line Bar Jumper wire Solenoid Solenoid Exhaust bracket Engine mount Bracket, air cleaner mounting Clamp Air breather Replacement filter element Capscrew /4-20 xinchlonghexhead grade Terminal.250 tab male slip-on fully insulated 6/4 wire Capscrew /8-6 x 5/8 inch long hex head grade Washer /8 medium lock Capscrew /8-6 xinchlonghexhead grade Carriage bolt /8-6 x inch long Washer, snubbing Machine screw #0-24 x /4 inch long truss head Nut #0-24 self locking Nut /4-20 self locking Nut /8-6 self locking Capscrew /8-6 x 2-/4 inch long hex head grade Capscrew /8-6 x -/4 inch long hex head grade Nut /4-28 hex Washer metric M0 lock Washer /8 medium flat Capscrew metric M0-.5 x 20mm long hex head Washer #0 medium flat Air cleaner mounting band Return spring Radiator hose, lower Header pipe Parts list continued on next page ATB 46n 0-97 through

24 Tray, left hand - gasoline Backwall, left hand Hydraulic pump - (see page 2-49 for parts breakdown) Guard Overflow reservoir Replacement reservoir cap Washer /4 medium flat Clamp Radiator overflow hose 5/6 inch diameter x 6 inch long Clamp Air intake tube Washer /4 star tooth lock Clamp Gravity gate, aluminum platform Exhaust elbow pipe Flexible tube Tail pipe Bracket, muffler mount Seal clamp Muffler Capscrew 5/6-8 x -/4 inch long hex head grade Nut 5/6-8 self locking 7 06 Shield Washer 5/6 medium lock Capscrew metric M8-.25 x 0mm long hex head Washer 5/6 medium flat Capscrew metric M8-.25 x 20mm long hex head Jumper wire Jumper wire Angle, choke lever Nut /4-28 self locking Machine screw #0-24 x /2 inch long truss head Hose, inch long Washer metric M8 flat -8 ATB 46n 0-97 through 0-0

25 G 6 27 G FROM STARTER TO START SOL RH TRAY SEE DETAIL C 2 SEE DETAIL E SEE DETAIL B WIRE HARNESS CHOKE-STOP (SHOWN IN OPEN POSITION) AWA DWG. A6- Tray, left hand gasoline, sheet Snorkel model ATB 46n Page-9

26 TORQUE 29 FT/LBS DETAIL C DETAIL B TORQUE 45 FT/LBS FUEL SHUTOFF (LOWER PART OF CARB) TORQUE 29 FT/LBS Page-20 Tray, left hand gasoline, sheet 2 Snorkel model ATB 46n DWG. A6-2 VIEW G-G DETAIL E AWA6-2

27 Tray,lefthand-dualorLPfuel Engine, Kubota DF750-LP96 gasoline Radiator Radiator cap - psi Radiator support Shroud Radiator hose Clamp Pump housing Riser, engine mount Bracket, inner Bracket, outer Tray, left hand Choke rod Throttle rod Air inlet adapter Hose Rod end Coupler nut Swivel, in-line Bar Jumper wire Solenoid Solenoid Exhaust bracket Engine mount Bracket, air cleaner mounting Clamp Air breather Capscrew /4-20 xinchlonghexhead grade Hose, inch long Capscrew /8-6 x 5/8 inch long hex head grade Washer /8 medium lock Capscrew /8-6 xinchlonghexhead grade Carriage bolt /8-6 x inch long Washer, snubbing Machine screw #0-24 x /4 inch long truss head Nut #0-24 self locking Nut /4-20 self locking Nut /8-6 self locking Capscrew /8-6 x 2-/4 inch long hex head grade Capscrew /8-6 x -/4 inch long hex head grade Nut /4-28 hex Washer metric M0 lock Washer /8 medium flat Capscrew metric M0-.5 x 20mm long hex head Washer #0 medium flat Air cleaner mounting band Return spring Radiator hose, lower Header pipe Parts list continued on next page ATB 46n 0-97 through

28 Tray, left hand - dual or LP fuel Backwall, left hand Hydraulic pump - (see page 2-49 for parts breakdown) Guard Overflow reservoir Replacement reservoir cap Washer /4 medium flat Angle, choke lever Radiator overflow hose 5/6 inch diameter x 6 inch long Clamp Air intake tube Dual fuel regulator kit Clamp Gravity gate, aluminum platform Exhaust elbow pipe Flexible tube Tail pipe Bracket, muffler mount Seal clamp Muffler Capscrew 5/6-8 x -/4 inch long hex head grade Nut 5/6-8 self locking 7 06 Shield Washer 5/6 medium lock Clamp Washer 5/6 medium flat Capscrew 5/6-8 x2inchlong hex head grade Nut /4-28 self locking Jumper wire Capscrew 5/6-8 xinchlong hex head grade Dual fuel fitting kit Clamp Vacuum hose, /6 inch diameter x 24 inch long Hose /8 inch diameter x 9 inch long 8 Kit item Filterlock Washer metric M8 flat 85 Kit item Elbow, 90 - (not sold separately) Capscrew metric M8-.25 x 20mm long hex head 87 Kit item 4 Capscrew metric M8-.25 x 0mm long hex head Clamp 89 Kit item Elbow 90 street - (not sold separately) 90 Kit item Hose, /2 inch LP - (not sold separately) Washer /4 star tooth lock Clamp Wire harness, LP fuel Jumper wire Terminal.250 tab male slip-on fully insulated 6/4 wire Terminal.250 tab female slip-on fully insulated 6/4 wire -22 ATB 46n 0-97 through 0-0

29 A A SEE DETAIL C SEE DETAIL B 2 SEE DETAIL E VIEW FROM INSIDE OF TURNTABLE (BACK SIDE OF ENGINE) G G CHOKE-STOP (SHOWN IN OPEN POSITION) AWA DWG. A65- Tray, left hand dual or LP fuel, sheet Snorkel model ATB 46n Page-2

30 DETAIL C DETAIL B 9 VIEW A-A TORQUE 29 FT/LBS RED WIRE BLACK WIRE TORQUE 45 FT/LBS VIEW G-G 6 DETAIL E LP FILTERLOCK SELF GROUND AWA65-2 Page-24 Tray, left hand dual or LP fuel, sheet 2 Snorkel model ATB 46n DWG. A65-2

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32 Tray, right hand Tray, right hand Backwall, right hand 0648 Mount, lower controls Hydraulic oil reservoir - (see page 2-48 for parts breakdown) Emergency power pump - (see page 2-44 for parts breakdown) Control valve, station - (see page 2-8 for parts breakdown) Carriage bolt /4-20 x /4 inch long Tilt alarm sensor Hydraulic oil filter - (see page 2-47 for parts breakdown) Washer /4 medium flat Washer /4 star tooth lock Nut 5/6-8 self locking Capscrew /8-6 x -/4 inch long hex head grade Capscrew 5/6-8 xinchlong hex head grade Capscrew /4-20 x inch long hex head grade Nut /4-20 self locking Clamp Jumper wire Solenoid, 2 volt DC Jumper wire Capscrew 5/6-8 x -/4 inch long hex head grade Washer /8 medium lock Capscrew /4-20 x /4 inch long hex head grade Clamp Gauge panel, diesel - (see page -6 for parts breakdown) Gauge panel, gasoline - (see page -7 for parts breakdown) Lower control box before (see page -6 for parts breakdown) Lower control box after (see page -9 for parts breakdown) Horn, 2 volt DC Capscrew /4-20 x /2 inch long hex washer head self tapping Capscrew 5/6-8 x -/4 inch long hex head grade Capscrew /8-6 x inch long hex head grade Nut /8-6 self locking Accumulator - (see page 2-7 for parts breakdown) Bulkhead locknut Bulkhead connector Washer 5/6 medium flat Carriage bolt 5/6-8 xinchlong Washer /8 medium flat Wire harness, valves - (before ) Wire harness, valves - (after ) Wire harness, gauge panel Wire, emergency power -26 ATB 46n 0-97 through 0-0

33 Tray, right hand 7 HOSE FROM ROTATION BEARING 4 8 X Y AWA6004 ATB 46n 0-97 through

34 Cowling, left hand Tray, left hand Top sheet, left hand Front post, left hand Bracket, band Door, left hand Backwall, left hand Band, left hand 8 06 Shield Grill Carriage bolt 5/6-8 x /4 inch long Capscrew 5/6-8 x /4 inch long hex head grade Nut 5/6-8 self locking Capscrew 5/6-8 x /4 inch long self tapping type B Bracket Switch, sealed lever Washer 5/6 medium flat Washer /4 medium flat Nut /4-20 self locking Carriage bolt /4-20 x /2 inch long Capscrew /4-20 x /2 inch long hex washer head self tapping Capscrew 5/6-8 xinchlong hex head grade Capscrew /8-6 x -/4 inch long hex head grade Nut /8-6 self locking Carriage bolt 5/6-8 xinchlong -28 ATB 46n 0-97 through 0-0

35 Cowling, left hand AWA6006 ATB 46n 0-97 through

36 Cowling, right hand Tray, right hand Top sheet, right hand Capscrew 5/6-8 x /4 inch long hex head grade Bracket Front post, right hand Backwall, right hand Band Door, right hand Carriage bolt 5/6-8 x /4 inch long Capscrew 5/6-8 xinchlong hex head grade Nut 5/6-8 self locking Carriage bolt 5/6-8 xinchlong Latch, sealed lever Washer 5/6 medium flat -0 ATB 46n 0-97 through 0-0

37 Cowling, right hand AWA6009 ATB 46n 0-97 through 0-0 -

38 Booms, lower Riser bracket Floating turret Bottom arm Top arm Bottom follower bar Top follower bar Riser lift cylinder - (see hydraulics section for parts breakdown) Main boom lift cylinder - (see hydraulics section for parts breakdown) Bracket, master level cylinder Cylinder, master level - (see hydraulics section for parts breakdown) Timing link Riser support pad Pin Pin Pin Boom limit switch - (see page -4 for parts breakdown) Pin Pin Pin Pin Pin Pin Pin Pin Pin lock Pin lock Pin lock Retaining ring Retaining ring Snap ring Capscrew, special Top channel, hose guide Bottom channel, hose guide Capscrew /8-6 x 5/8 inch long hex head grade Washer /8 medium lock Washer /8 medium flat Bearing Bearing Capscrew /8-6 x inch long socket flat head Nut /8-6 self locking Capscrew /8-6 x inch long hex head grade Machine screw #0-24 x -/4 inch long round head Nut #0-24 self locking -2 ATB 46n 0-97 through 0-0

39 AWA60 DWG. A60 Booms, lower Snorkel model ATB 46n Page-

40 AWA604 Booms, upper Page-4 Snorkel model ATB 46n

41 Booms, upper Slide pad - (before ) Slide pad - (after ) Slide pad shim,.00 inch thick Slide pad shim,.06 inch thick Slide pad Pin - (before ) Pin - (after ) Pin Pin lock Platform mounting bracket, lower Platform rotator - (see page -7 for parts breakdown) Jib end bracket - (before ) Jib end bracket - (after ) Jib arm Inner boom Base boom Slide block, extend cylinder Slide pad Slide pad Plate, slide mount Bottom channel Slide channel Pin Pin Pin lock Slide pad retainer plate Rotary mount bracket - (before ) Rotary mount bracket - (after ) Platform mounting bracket, upper Extension cylinder - (see page 2-9 for parts breakdown) Jib cylinder, GBI or Prince - (see page 2-22 for parts breakdown) Jib cylinder, Rosenboom - (see page 2-2 for parts breakdown) Slave level cylinder - (see hydraulic section for parts breakdown) Cover, control valve Pin, yoke pivot 0607 Channel, jib hose carrier Jib arm with standoffs 06 Power trak - (see page -8 for parts breakdown) Capscrew, special Retaining ring Nut -/4-2 self locking Capscrew -8 x 2 inch long hex head grade Set screw /8-6 x inch long hex socket flat point Snap ring Clamp Clamp Hose guide channel Boom switch flag - (before ) Boom switch flag - (after ) Pin Capscrew 5/6-8 x /2 inch long hex head grade Washer 5/6 medium flat Washer 5/6 medium lock Capscrew 5/6-8 x -/4 inch long hex head grade Capscrew /8-6 x 5/8 inch long hex head grade Washer /8 medium lock Parts list continued on next page ATB 46n 0-97 through

42 Booms, upper Washer /8 medium flat Nut 5/6-8 self locking Capscrew /8-6 x 2-/4 inch long hex head grade Capscrew 5/6-8 x 5/8 inch long hex head grade Capscrew /8-6 x inch long hex head grade Pin lock Washer inch medium flat Nut -8 hex Capscrew /2- x inch long hex head grade Nut /2- self locking Capscrew 5/8- x 2-/2 inch long hex head grade Washer 5/8 hard flat ASTM-F Nut 5/8- self locking Capscrew /8-6 x -/4 inch long socket flat head Nut /8-6 self locking Capscrew /2- x -/4 inch long self locking Capscrew /8-6 x -/2 inch long hex head grade Washer /2 hard flat ASTM-F Retaining ring Capscrew /8-6 x /4 inch long hex head grade Capscrew /8-6 x 7/8 inch long hex head grade Nut /8-6 hex jam Washer /2 medium lock Capscrew /2- x 2 inch long self locking Banjo pin Capscrew /2- x inch long hex head grade 8-6 ATB 46n 0-97 through 0-0

43 Platform rotator Platform rotator Hydraulic platform rotator - (see page 2-50 for parts breakdown) Straight thread adapter Swivel nut 90 elbow Straight thread 90 elbow Dual counterbalance valve - (factory preset, do not reset) Replacement cartridge Capscrew /4-20 x -/2 inch long socket head 6 Torque to 0 /2 ft. lbs Torque to 0-5 ft. lbs. AW06526 ATB 46n 0-97 through

44 Power trak 06 Power trak Power track link Top channel Mounting bracket, male Mounting bracket, female Capscrew 5/6-8 x /4 inch long hex head grade Washer 5/6 medium flat Nut 5/6-8 self locking Capscrew 5/6-8 x -/4 inch long hex head grade Clamp bar Spacer 06 2 /4 inch hydraulic hose /4 inch hydraulic hose Slide block shim /4 inch hydraulic hose Wire harness, boom - 2 gauge/8 conductor Wire harness, boom - 8 gauge/9 conductor Wire harness, boom - 8 gauge/9 conductor Wire, 2 gauge/ conductor x 62 feet long Side block Capscrew /8-6 x inch long socket flat head Nut /8-6 self locking Tip end bracket Capscrew 5/6-8 xinchlong hex head grade Capscrew 5/6-8 x2inchlong hex head grade Hose clamp -8 ATB 46n 0-97 through 0-0

45 JIB EXTEND 56" ROTATION, CW 89" JIB RETRACT 56" ROTATION, CCW 86.25" LEVEL, EXTEND, 98" LEVEL, RETRACT, 98" 8 CONDUCTOR/2 GA WIRE 2" 9 CONDUCTOR/8 GA 2" 9 CONDUCTOR\8 GA WIRE 2" CONDUCTOR/2 GA WIRE 56" Power trak 8 Snorkel model ATB 46n Page-9 JIB, RETRACT ROTATION, CW JIB, EXTEND ROTATION, CCW LEVEL, EXTEND LEVEL, RETRACT 8 CONDUCTOR/2 GA WIRE 9 CONDUCTOR/8 GA WIRE 9 CONDUCTOR/8 GA WIRE CONDUCTOR/2 GA WIRE AW06

46 Platform Platform - (consult factory) 2 Platform gate - (see page -42 for proper platform gate) Upper control box handrail Nut /8-6 self locking Capscrew /8-6 x 2-/2 inch long hex head grade Washer /8 medium flat Clamp Washer /4 medium flat Capscrew /4-20 x /2 inch long hex head self tapping Platform foot switch - (see page -8 for parts breakdown) Clamp Capscrew /4-20 x /4 inch long hex head grade Nut /4-20 hex Washer /4 medium lock Connector locknut Connector Siren, tilt alarm Document tube Cap, document tube Jumper wire Capscrew /2- x -/2 inch long hex head grade Washer /2 medium flat Nut /2- hex -40 ATB 46n 0-97 through 0-0

47 Platform A A AWM0027 ATB 46n 0-97 through

48 Platform gate Gravity gate for 5, and 6 foot aluminum platforms Gravity gate service kit - (kit includes items through 5) 0677 Gravity gate, aluminum platform Roller, aluminum gravity gate Roller spacer, aluminum gravity gate Capscrew /8-6 x 2-/4 inch long hex head grade Nut /8-6 self locking Swinging gate for 5, and 6 foot aluminum platforms Swinging gate, aluminum platform Knob, gate hinge pin Bearing Roll pin /8 inch diameter xinchlong Torsion spring Pin, gate hinge Latch stop Washer /4 medium lock Nut sert / Capscrew /4-20 x 5/8 inch long hex head grade Washer /4 medium flat Door latch -42 ATB 46n 0-97 through 0-0

49 Platform gate Gravity gate, aluminum platform Gate pin Rear view 0 7 Door latch rear view Swinging gate, aluminum platform AWM0028 ATB 46n 0-97 through

50 Placards and decals Decal, Snorkel brand logo Placard, platform identification Pop rivet #AD2-ABS Decal, hydraulic oil Placard, lug nut torque Decal, danger electrical hazard Decal, notice manual reorder Placard, danger foam filled tires Decal, made in USA Placard, pre-start instructions Placard, platform capacity - (consult factory) Decal, attach fall restraint Decal, directional arrows forward/reverse Decal, danger descending boom Bumper Placard, danger do not alter switch Decal, directional arrows Decal, lug nut torque Decal, Snorkel brand logo Placard, caution serial number Placard, danger electrical hazard Placard, ANSI standard Decal, emergency lowering procedures Trim lock 60 inch long Decal, danger electrical hazard Decal, danger you must not operate Decal, danger electrical hazard Decal, patents applied for Decal, 25 volt 5 amp power to platform Placard, 25 volts 5 amps 0627 Decal, emergency lowering procedures Decal, gasoline fuel Decal, diesel fuel Decal, danger cylinder failure - ( per cylinder) Decal, rotate while greasing Decal, OmniQuip logo Decal, ATB 46n logo Decal, do not use ether Decal, danger rotating engine parts Placard, engine rpm Placard, caution liquid withdrawal Decal, dual fuel instructions Dual fuel system Decal, Caution do not run engine Decal, Caution do not run engine Decal, lift/tie down location Decal, lift/tie down symbol -44 ATB 46n 0-97 through 0-0

51 29 7 KUBOTA DIESEL ENGINE TOP VIEW ATB46N DUAL FUEL OPTION AWA605- Placards and decals sheet Snorkel model ATB 46n Page-45

52 C 42 C VIEW A-A VIEW B-B 4 VIEW C-C LOWER CONTROLS DOOR OPEN A 2 B 0 SIDE VIEW ONE PER CYLINDER B 9 45 A AWA605-2 Page-46 Placards and decals sheet 2 Snorkel model ATB 46n

53 Swing drive 064 Swing drive, complete Swing drive (see page -48 for Gear Products swing drive (see page -50 for Perfection Gear swing drive) (see page -52 for Tulsa Winch swing drive) Swing drive motor Seal repair kit 7052 O-ring Washer /2 medium lock Capscrew /2- x -/4 inch long self locking Swivel nut 90 elbow Straight thread adapter AB Oil level fill plug Oil level fill plug AWV064 ATB 46n 0-97 through

54 Swing drive, Gear Products Swing drive, Gear Products Seal repair kit - (kit includes items 8, 9, 2, 2, 0, and 2) Main housing Cover Worm gear Retainer bearing Worm gear Shim,.005 inch thick Spacer Spacer Output shaft Castel nut Bearing cone Bearing cup Bearing cone Bearing cup Bearing cone Bearing cup Ball bearing Oil seal Oil seal Bushing O-ring Snap ring O-ring Grease zerk Hex plug Cover - (not a service part, used for shipping only) Vent plug Capscrew /2- x inch long hex head grade Cotter key /8 inch diameter x -/2 inch long Gasket Shim, /64 inch thick Shim, /2 inch thick Capscrew /8-6 x inch long hex head grade Capscrew /2- x -/4 inch long hex head grade Washer 5/8 hard flat ASTM-F Washer /2 hard flat ASTM-F46-48 ATB 46n 0-97 through 0-0

55 Swing drive, Gear Products Used for shipping only AWV0028 ATB 46n 0-97 through

56 Swing drive, Perfection Gear Swing drive, Perfection Gear Seal repair kit - (kit includes items 0,, and 8 through 25) 0600 Housing Gear cap 0600 Snap ring Worm gear Worm Motor adapter Bearing cup Bearing cone Pinion Oil seal Bearing cone Bearing cup 060 Oil seal Spacer Capscrew 7/6-4 x -/8 inch long hex head grade Bearing cup Bearing cone Shim,.00 inch thick Shim inch thick Shim,.005 inch thick Shim,.00 inch thick Shim,.0075 inch thick Shim,.005 inch thick Shim,.00 inch thick Oil seal Pressure vent plug Capscrew /9-6 x inch long socket head Grease fitting, /8 NPT Reducer bushing -50 ATB 46n 0-97 through 0-0

57 Swing drive, Perfection Gear AWV005 ATB 46n 0-97 through

58 Swing drive, Tulsa Winch Swing drive, Tulsa Winch Seal repair kit - (kit includes items 7, 0, 9 and 26) Bearing cup Oil fill plug /8 NPT hex socket Output shaft Housing Protector - (not a service part, used for shipping only) Cover Oil seal Worm Gear O-ring Capscrew 5/6-8 x /4 inch long hex head grade Bushing Thrust washer Key Bearing cone Grease fitting Bearing cone Breather Gasket End cap Lockwasher Capscrew /2- x inch long hex head grade Bearing cup 24 2 Capscrew - (not a service part, used for shipping only) Locknut Oil seal Pipe bushing -52 ATB 46n 0-97 through 0-0

59 Swing drive, Tulsa Winch Used for shipping only Used for shipping only AWV00285 ATB 46n 0-97 through

60 Gear hub with brake before Gear hub with brake Seal repair kit Spindle Oil seal Bearing cone Bearing cup Wheel bolt Bearing cone Retaining ring to fit inch gap Retaining ring to fit inch gap Retaining ring to fit inch gap Retaining ring to fit inch gap Retaining ring to fit inch gap Retaining ring to fit inch gap Retaining ring to fit inch gap ref Sealing compound, 2 places Hex head bolt Cover Retaining ring Primary sun gear Thrust washer O-ring Disengage cover Plunger Hex head bolt Pipe plug Primary carrier Ring gear Secondary carrier Retaining ring Disengage spring Hub Thrust washer Flat washer Hex head bolt Input shaft Thread lock compound Screw Shipping plug Bearing Adapter spline Snap ring Brake assembly Bushing -54 ATB 46n 0-97 through 0-0