FISCHER CORE SERIES BRASS

Transcription

1 TECHNICL SPECIFICTIONS FISCHER CORE SERIES Fischer Connectors S ll rights reserved Web version Changes without prior notice

2 Table of contents NY SIE, NY CONFIGURTION, NY PPLICTION FISCHER CORE SERIES Over 20,000 references covering a multitude of industrial applications : from standard to highly technical or complex ones. Broadcast Defense & Security Energy Industrial Instrumentation Medical Transportation CORE SERIES FISCHER CORE SERIES Key features B 1 General information B 2 Part numbering B 10 Multipole low voltage B 1-1 STINLESS STEEL Key features C 1 Body style selection C 3 Sizes selection C 4 Contact configurations C 5 Tooling D 29 Technical information D 30 Cross-line technical information 9 Contact configurations F 7 Technical information F 9 Cross-line technical information 9 Multipole high voltage B 2-1 Coax low voltage B 3-1 Coax high voltage B 4-1 Triax B 5-1 Mixed high voltage B 6-1 Mixed coax B 7-1 ccessories B 8-1 Tooling B 9-1 Contact configurations B 10-1 Technical information B 11-1 Cross-line technical information 9 Options C 11 Technical dimensions C 12 Part numbering C 16 Cable clamp sets C 18 ccessories C 22 Tooling C 23 Technical information C 27 Cross-line technical information 9 LULITE Key features D 1 Body style selection D 3 Technical dimensions D 6, D 8, D 10 Part numbering D 7, D 9, D 11 Contact configurations D 12 Cable clamp sets D 18 ccessories D 24 PLSTIC Key features E 1 Body style selection E 3 Technical dimensions E 4, E 12 Part numbering E 5, E 13 Contact configurations E 6, E 14 PCB hole pattern pin layout E 7, E 15 ccessories E 8, E 16 Cable clamp sets E 17 Tooling E 17 Technical information Cross-line technical information 9 DISPOSBLE Key features F 1 Body style selection F 3 Technical dimensions F 4 E10, E18 BRODCST Key features G 1 Body style selection G 4 Technical dimensions G 6 Cable clamp sets G 18 ccessories G 21 Tooling G 24 Recommended cables G 26 Technical information G 28 Cross-line technical information 9 CUSTOM SOLUTIONS Custom solutions G 30

3 FISCHER CORE SERIES

4 KEY FETURES RUGGED, COMPCT ND LIGHTWEIGHT FISCHER CORE SERIES CORE SERIES Highly configurable High performance interconnections vailable in sealed and vacuum tight versions FULLY FLEXIBLE ESY HNDLING SELING DURBILITY ny possible configuration or size Fully configurable to fulfill each of your needs Push-pull locking for easy & quick operation Mechanical & color coding for easy identification High sealing performances for vacuum & underwater applications Up to IP68/69 High temperature & chemical resistance Premium materials to resist most sterilization methods Multi-polar, power, coax, fluid & mixed configurations available Easy cable assembly Hermetic Marine grade applications B 1

5 CORE SERIES FISCHER CORE SERIES GENERL INFORMTION PLUGS Body style selection CBLE MOUNTED BODY STYLES S SC SOV S SV SS Locking system Push-pull Quick-release Non-locking Push-pull Push-pull Push-pull Sealing IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 Design Standard Standard Standard Lanyard Tamperproof Short/Overmolding BODY STYLES SSC WSO Locking system Quick-release Push-pull Sealing IP50 / IP68 IP50 / IP68 Design Short/Overmolding Right-angle PNEL FRONT MOUNTED BODY STYLES SF SFU SFE Locking system Non-locking Non-locking Sealing IP50 IP68 Hermetic Design Front-projecting Front-projecting PNEL RER MOUNTED BODY STYLES SFPU SFPE Locking system Non-locking Sealing IP68 Hermetic Design Front-projecting B 2 Technical Specifications

6 Body style selection RECEPTCLES GENERL INFORMTION FISCHER CORE SERIES RECEPTCLES & FEEDTHROUGH CORE SERIES CBLE MOUNTED BODY STYLES K KE KS KSE Sealing IP50 IP68 IP50 IP68 Design Standard Short/Overmolding SPECIL DESIGN BODY STYLES DG DGP WDE Sealing IP50 IP50 Hermetic Design Completely threaded Bulkhead feedthrough Solder/Crimp PCB PNEL FRONT MOUNTED BODY STYLES D DB DEU DEE DBEU DBEE DK DKE Sealing IP50 IP50 IP68 Hermetic IP68 Hermetic IP50 IP68 Design Rear-projecting Front-projecting Rear-projecting Front-projecting Cable mounted Cable mounted PNEL RER MOUNTED BODY STYLES DBP DBPC DBPU DBPE DBPLU DBPLE DKBE Sealing IP50 IP50 IP68 Hermetic IP68 Hermetic IP68 Design Rear-projecting Right-angle PCB Rear-projecting Front-projecting Cable mounted B 3

7 CORE SERIES FISCHER CORE SERIES GENERL INFORMTION PUSH-PULL UTOMTIC LOCKING PLUGS S - SS - WSO Locking systems Fischer Connectors original push-pull automatic locking is widely adopted by the industry for its ease of use, safety of mating and speed in connection and disconnection. Fully secured against accidental disconnection, it provides unparalleled signal integrity. Integrated into the connector housing, it is ideal for compact product design. For more details on Fischer Connectors locking systems, visit: Secure locking when cable pulled Pull the outer sleeve to unlock QUICK-RELESE PLUGS SC - SSC Fischer quick-release plugs are designed without locking mechanism for emergency release. Quick-release plugs snap into the receptacle with an audible click. strong pull on the cable will allow unmating of the plug. Specially suited to avoid injuries to the users and damages to the material in case of accidental stress. Snapping mechanism Plug released when cable pulled B 4 Technical Specifications

8 Locking systems LNYRD PLUG S GENERL INFORMTION FISCHER CORE SERIES CORE SERIES The lanyard plug combines push-pull automatic locking with an emergency release lanyard. strong pull on the lanyard will unlock the latching mechanism. Specially suited to allow quick unmating on the field. Secure locking when cable pulled Pull the lanyard to unlock FRICTION PLUGS SOV - SF - SFE/SFU - SFPE/SFPU Our non-locking plugs are designed without snapping mechanism. soft pull on the connector will release the plug. Specially suitable for connections with limited accessibility and/or requiring no locking. No snapping Plug released when connector pulled TMPERPROOF PLUG SV Our tamperproof plug features an integral safety locking ring to prevent unauthorized or unintentional disengagement. When tightened, the knurled ring will prevent unmating of the plug. Specially suitable for applications involving high voltage or current. Secure locking when knurled ring tightened Untighten the knurled ring and pull the outer sleeve to unlock B 5

9 CORE SERIES FISCHER CORE SERIES GENERL INFORMTION CONNECTOR SIE VERSUS CBLE DIMETER Series Min Cable ø Multipole low voltage Max Cable ø Size selection Nbr of Contacts 4.7 2) 2-9 (4.3) 6.7 2) 2-12 (6.2) ) (6.7) 1) Pictures represent standard S plug, but values can be extended to all cable mounted plugs, except for SS/SSC body styles. 2) For max cable ø, values in parenthesis are valid for sealed connectors (IP68) mm For more information see Multipole low voltage section, page B 1-39 B 6 Technical Specifications

10 Size selection GENERL INFORMTION FISCHER CORE SERIES LV = Low Voltage HV = High Voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax Min cable ø Max cable ø Nbr of contacts Min cable ø 1.5 Max cable ø 4.7 (4.3) Min cable ø 1.5 Max cable ø 4.7 (4.3) Min cable ø 1.5 Max cable ø 4.7 (4.3) Min cable ø Max cable ø Nbr of contacts Min cable ø Max cable ø Nbr of contacts CORE SERIES (6.2) (6.2) (6.2) HV LV 2 HV Coax 1-4 LV HV LV 1-4 HV Coax 1-9 LV HV LV 2 HV HV For more information see Multipole high voltage section, page B 2-10 For more information see Coax low voltage section, page B 3-22 For more information see Coax high voltage section, page B 4-7 For more information see Triax section, page B 5-17 For more information see Mixed high voltage section, page B 6-7 For more information see Mixed coax section, page B 7-15 B 7

11 CORE SERIES FISCHER CORE SERIES MECHNICL CODING For easy connect / Disconnect operations Our contact blocks are engineered with arc-shape metal guides, which ensure precise alignment of connectors during the mating process. Options This guiding mechanism provides: Increased safety and user friendliness by preventing misconnection. Easy mating cycles, can be blind-mated. Increased equipment life span by optimally protecting the contacts. Keying codes options ll Multipole body styles are mechanically coded. Code 1 is the standard, but other codes can be requested. Code 1 Code 2 Code 3 Receptacle Plug Other keying codes are available on request, please contact us. Images are for reference only. B 8 Technical Specifications

12 FISCHER CORE SERIES CORE SERIES B 9

13 CORE SERIES FISCHER CORE SERIES ORDERING INFORMTION How to build a part number Fischer Connectors Core Series Brass is built on a modular design and offers over 20,000 standard configurations. Refer to the table aside to find the information you need to build the part number to order your selected connector. For customized solutions, please contact us. CONNECTORS PRTS Part numbering Part system Body style Size Polarity PRT NUMBER EXMPLES Plug S 102 S cable mounted plug in Series 102 with 7 (multipole) low voltage male contacts and following options. Receptacle D 102 D panel mounted receptacle in Series 102 with 7 (multipole) low voltage female contacts and following options. Cable mounted plugs Series s standard rule S/SC SOV S SV SS/SSC WSO Cable mounted receptacles K/KE KS/KSE Panel mounted cable receptacles DK/DKE DKBE Panel mounted receptacles = male contacts on plug and female contacts on receptacle = female contacts on plug and male contacts on receptacle Exceptions Multipole high voltage Mixed high voltage D DEU/DEE DB DBEU/DBEE DBP DBPU/DBPE DBPLU/ DBPLE DG/DGP DBPC WDE Panel mounted plugs SF SFU/SFE SFPU/SFPE B 10 Technical Specifications

14 Part numbering Contact configuration Options* Cable clamp sets for cable mounted plugs & receptacles See page B1-37 for multipole low voltage / See page B3-24 for others Natural chrome housing, PEEK contact blocks with solder contacts, keying code 1 and clamp nut without bend relief Not applicable as panel mounted Natural chrome housing, PEEK contact blocks with solder contacts and keying code 1. FISCHER CORE SERIES RELTED ITEMS ccessories Tooling Example Example TX Protective sleeve Crimping tool CORE SERIES Cable bend reliefs Spanners / Wrenches Three-digit number specific for each pin layout Specific suffix corresponding to selected options Housing color Natural chrome Black chrome Below cable clamp sets should be ordered separately Multipole low voltage Triax Example : S Protective sleeves Soft caps Metal caps Spacers Washers Mounting nuts Crimping tools Tools for crimp contacts and high voltage contacts Contact block insulating material Clamp set ordering line E /2.0 See ccessories section, page B 8-1. See Tooling section, page B 9-1. PEEK PTFE PBT See page B 1-39 Contact type Below cable clamp sets are included with connector Solder Crimp PCB Coax low voltage Coax high voltage Multipole high voltage Mixed high voltage Mixed coax Mechanical coding of the contact block Clamp nut type & color Other options Shielded (S) or Environmental (E) cable clamp set diameter should be added to the connector part number separated by ø. Insulating clamp set ø (104, 105 and 106 Series) should be added to the connector part number separated by ø and followed by UI (Unshielded Insulated). Examples : for Shielded S clamp sets K ø6.2 or environmental E clamp sets KE ø6.2 Example : S ø6.6 - UI B 11

15 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE MULTIPOLE LOW VOLTGE KEY FETURES Wide range of body styles and sizes Unsealed, sealed or hermetic Signal or power Multipole up to 55 contacts Up to 30 Standard or inverted polarity Solder, crimp or PCB contacts Mechanical and color coding This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

16 Table of contents FISCHER CORE SERIES MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED RECEPTCLES CBLE MOUNTED MULTIPOLE LOW VOLTGE PNEL MOUNTED Body style selection (S/SC; SOV; S; SV; SS/SSC; WSO)...B 1-2 Technical dimensions...b 1-3 Body style selection (SF; SFU/E; SFPU/E)...B 1-16 Technical dimensions...b 1-17 PNEL MOUNTED Body style selection (K/KE; KS/KSE)... B 1-6 Technical dimensions... B 1-7 Body style selection (D; DEU/E; DB; DBEU/E; DBP; DBPU/E; DBPLU/E; DG; DGP; DBPC; WDE)... B 1-8 Technical dimensions... B 1-10 PNEL MOUNTED CBLE Body style selection (DKBE; DK; DKE)... B 1-19 Technical dimensions... B 1-20 FOR LL MULTIPOLE LOW VOLTGE Electrical & contact configurations... B 1-23 Options... B 1-35 Cable clamp sets... B 1-39 Cable assembly... K 1 ccessories... B 8-1 Tooling... B 9-1 Technical information... B 11-1 Cross-line technical information... 9 B 1-1

17 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Body style selection MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED Body style S SC SOV S SV SS SSC WSO Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Straight Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Links to detailed information Sealing categories, section, page 12 Locking systems, section, page 11 Electrical & configurations, page B 1-23 Options, page B 1-35 Body style selection, section B 2 Cable clamp sets, page B 1-39 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 1-3 For more information visit our website com/technical B 1-2 Technical Specifications

18 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED MULTIPOLE LOW VOLTGE S/SC BODY STYLES ~ SOV BODY STYLE ~ ~B ~B ød ød ød ød Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Please contact us for additional information 2 ll dimensions and images shown are in millimeters and are for reference only. B 1-3

19 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED S BODY STYLE ~B ~ ød ød1 ø1 SV BODY STYLE ~B ~ ød ød1 1 2 ød2 1 2 ød2 ~L ~L1 Series B D1 D2 L L1 dmax Unsealed Sealed 1 Torque 1 [Nm] 2 Series B D1 D2 dmax Unsealed Sealed 1 Torque 1 [Nm] Please contact us for additional information Please contact us for additional information Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 1-4 Technical Specifications

20 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED Cable orientations: view from the back Up: optional Suffix: -12H Left: optional Suffix: -9H Right: optional Suffix: -3H Down: standard Suffix: none MULTIPOLE LOW VOLTGE SS/SSC BODY STYLES ~B ~ WSO BODY STYLE ~B ~ ød1 ød 1) ød 2 H ød 1 2 ød2 1 ød Series B D D1 D2 dmax 1 Torque 1 [Nm] 2 Series B D H dmax Unsealed Sealed 1 Torque 1 [Nm] 2 Torque 2 [Nm] Please contact us for additional information 107 1) Max. cable diameter below shield Please contact us for additional information WSO is available for different cable orientations. When ordering, choose which suffix to use in cable orientations figure. Example: WSO with standard down cable orientation WSO H with left cable orientation ll dimensions and images shown are in millimeters and are for reference only. B 1-5

21 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Body style selection MULTIPOLE LOW VOLTGE RECEPTCLES CBLE MOUNTED Body style K KE KS KSE Links to detailed information Protection Contacts Housing Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Shortened body Straight Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 1-23 Options, page B 1-35 Body style selection, B 2 Body style selection, section B 2 Cable clamp sets, page B 1-40 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 1-7 For more information visit our website B 1-6 Technical Specifications

22 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE RECEPTCLES CBLE MOUNTED MULTIPOLE LOW VOLTGE K/KE BODY STYLES ~ KS/KSE BODY STYLES ~ ød ød ød1 ød 1) ød ød2 Series D dmax Unsealed Sealed 1 Torque 1 [Nm] 2 Series D D1 D2 dmax 1 Torque 1 [Nm] Please contact us for additional information 107 1) Max. cable diameter below shield. Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 1-7

23 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Body style selection MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED Body style D DEU DEE DB DBEU DBEE DBP Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series B 1-8 Technical Specifications

24 Body style selection FISCHER CORE SERIES MULTIPOLE LOW VOLTGE MULTIPOLE LOW VOLTGE DBPU DBPE DBPLU DBPLE DG DGP DBPC WDE Links to detailed information Sealing categories, section, page 12 Electrical & contact configurations, page B 1-23 Options, page B 1-35 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 1-10 For more information visit our website B 1-9

25 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED D BODY STYLE ~ DEU/DEE BODY STYLES 1 ~ M ød ød B min/max. C1 M B min/max. C1 2 Series B max. C1 D M Torque [Nm] Series B min / max. C1 D M 1 Torque 1 [Nm] x x x x x x1 TX x1 TX / x / x / x / x / x / x1 TX / x1 TX Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. B 1-10 Technical Specifications

26 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE LOW VOLTGE DB BODY STYLE ~ C DBEU/DBEE BODY STYLES ~ C M ød ød M 1 B min/max. C1 B min/max. C1 2 Series B max. C C1 D M Torque [Nm] Series B max. C C1 D M 1 Torque 1 [Nm] x x Please contact us for additional information x x Please contact us for additional information x x x x x x1 TX x1 TX Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B 1-11

27 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED DBP BODY STYLE ~ B min/max. C DBPU/DBPE BODY STYLES ~ with or without ground tag or ground pin C B min/max. ød ød1 ød ød1 M M 2.54 ~E 2.54 ~E Series B max. C D D1 E M 1) Torque [Nm] Series B max. C D D1 E M 1) Torque [Nm] x TC x1 - TF x1 - TG x1 - TK x1 - TP Please contact us for additional information x TC x1 15 TG x1 15 TG x1 - TK x1 - TP Please contact us for additional information 107 1) ssembly tool for decorative slotted nut, see Tooling section, page B 9-1, for details. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. B 1-12 Technical Specifications

28 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE LOW VOLTGE DBPLU/DBPLE BODY STYLES * with or without ground ~ C B min/max. DG/DGP BODY STYLES ~ B min/max. ød ød1 ød 2 M ~E 1 E M Series B max. C D D1 E M 1) 1 Torque 1 [Nm] x0.5 TC x1 TG x1 TK x1 TK x1 TP Please contact us for additional information * Pin for PCb contacts versions; all Series. Tag for solder contact versions; Series 103 to 107. Barrel for solder contact versions; Series 102. Series B max. D E M 1) Torque [Nm] x TC x1 14 TF x1 17 TG x1 17 TK x1 22 TP Please contact us for additional information 1) ssembly tool for decorative slotted nut, see Tooling section, page B 9-1, for details. ll dimensions and images shown are in millimeters and are for reference only. B 1-13

29 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED DBPC BODY STYLE B min/max. C DBPC MOUNTING CLMP 1 2 E M ød1 B ød ~E F C ~ Enables mounting directly to PCB with two screws Improves grounding of body to the PCB Series B max. C D D1 E 1) M 2) Torque [Nm] Series B C E F Part Number x TC x1 - TF x1 - TG ) Please refer to online technical drawings for precise value and layout dimensions. 2) ssembly tool for decorative slotted nut, see Tooling section, page B 9-1, for details ø 2.2x ø 2.9x ø 2.9x Material : 1 - Nickel plated brass copper 2 - PBT B 1-14 Technical Specifications

30 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE FEEDTHROUGH PNEL MOUNTED MULTIPOLE LOW VOLTGE WDE : 102, 103 & 104 SERIES BODY STYLE WDE : 105 SERIES BODY STYLE WDE : 106 & 107 SERIES 1) BODY STYLE B min/max. C1 C 2 ød ød ød M 1 2 M 1 B min/max. C1 E min M B min/max. C1 Series B min/max C C1 D E min M 1 2) The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs. The "" version of the feedthrough accepts a type "" plug on the flange side and a type "" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version "" the connections "" and "" are inverted. Dimension "B max" specifies the maximum panel thickness. For panels thinner than the unthreaded section "E min", we can provide spacers as shown in ccessories section, page B 8. Torque 1 [Nm] x x Please contact us for additional information x x ) 74 30/ x1 TX ) 92 20/ x1 TX ) Feedthroughs of series 106 and 107 are supplied with slotted nuts. For nuts dimensions see ccessories section B ) ssembly tool for side slotted nut, see Tooling section, section B 9-1, for details. ll dimensions and images shown are in millimeters and are for reference only. B 1-15

31 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Body style selection MULTIPOLE LOW VOLTGE PLUGS PNEL MOUNTED Body style SF SFU SFE SFPU SFPE Links to detailed information Protection Contacts Housing color ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, B 1-23 Options, page B 1-35 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 1-17 For more information visit our website B 1-16 Technical Specifications

32 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE PLUGS PNEL MOUNTED MULTIPOLE LOW VOLTGE SF BODY STYLE ~ C SFU/SFE BODY STYLES 1 ~ C ød ød M B min/max. C1 M 2 B min/max C1 Series B max. C C1 D M Torque [Nm] Series B max. C C1 D M 1 Torque 1 [Nm] x x x x x x1 TX x1 TX x x x x x Please contact us for additional information 107 ll dimensions and images shown are in millimeters and are for reference only. B 1-17

33 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE PLUGS PNEL MOUNTED SFPU/SFPE BODY STYLES with or without ground tag ~ C B min/max. ød ød1 2 M 2.54 ~E 1 Series B max. C D D1 E M 1 Torque 1 [Nm] x x x x x Please contact us for additional information 107 Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. B 1-18 Technical Specifications

34 Body style selection FISCHER CORE SERIES MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED CBLE MULTIPOLE LOW VOLTGE Body style DKBE DK DKE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Sealing categories, section 12 Crimp Electrical & contact configurations, page B 1-23 Solder Natural chrome Black chrome Flush Front-projecting Panel mounted Front-mounting Rear-mounting Options, page B 1-35 Body style selection, section B 2 Cable clamp sets Cable clamp sets, page B 1-40 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, section B 8-1 Technical dimensions, page B 1-20 For more information visit our website B 1-19

35 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE RECEPTCLES PNEL RER MOUNTED CBLE PNEL FRONT MOUNTED CBLE DKBE BODY STYLE M ~ B min/max. C DK BODY STYLE ~ 3 ød ød ød1 ød ød M 3 B min/max. C1 Series B max. C D d max D1 M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x x x x x x Series B max. C1 D d max M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x Please contact us for additional information x x x TX x TX Torque [Nm] are recommended values that may be influenced by the characteristics of the cable. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 1-20 Technical Specifications

36 Technical dimensions FISCHER CORE SERIES MULTIPOLE LOW VOLTGE RECEPTCLES PNEL FRONT MOUNTED CBLE MULTIPOLE LOW VOLTGE DKE - 102, 103 & 1031 SERIES DKE - 104, 105, 106 & 107 SERIES BODY STYLE ~ BODY STYLE ~ M C ød ød ød ød 1 2 M 3 B min/max. C B min/max. C1 Series B min/max. C C1 D d max M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] / x / x Please contact us for additional information Series B max. C C1 D d max M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x x TX x TX ll dimensions and images shown are in millimeters and are for reference only. B 1-21

37 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE LOW VOLTGE PNEL CUT-OUTS ø d The dimension of panel cut-outs varies according to the body style and size of the panel mounted connector. Refer to the tables aside and below for more details. Check details in technical drawings on our web site: PNEL MOUNTED PLUGS Series SF SFU/SFE SFPU /SFPE ø d PNEL MOUNTED RECEPTCLES Series D DEU DEE DB DBEU DBEE DBP ø d DBPU DBPE DBPLU DBPLE ) DG DGP DBPC WDE PNEL MOUNTED CBLE RECEPTCLES Series DK DKBE DKE ø d ) Coax High Voltage DEE : ø11.1 (see page B 4-6). B 1-22 Technical Specifications ll dimensions and images shown are in millimeters and are for reference only.

38 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE LOW VOLTGE ELECTRICL & CONTCT CONFIGURTIONS / POLRITY CONTCT CONFIGURTIONS MULTIPOLE LOW VOLTGE For all body styles (except WDE)...B 1-24 For WDE body style...b 1-24 CONTCT TYPES Solder contacts...b 1-25 PCB contacts....b 1-25 Crimp contacts, tooling...b Series...B & 1031 Series...B Series...B Series...B Series...B Series...B 1-34 B 1-23

39 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE LOW VOLTGE / POLRITY To protect users from contact with dangerous voltages, most of our connectors exist in two versions: Receptacle D Plug S STNDRD "" POLRITY The contacts of the receptacle are protected against accidental touch. Recommended when voltage is present on the receptacle. INVERTED "" POLRITY The contacts of the plug are protected against accidental touch. Recommended when voltage is present on the plug. Type "" Standard Polarity Type "" Inverted Polarity IMPORTNT : N "" TYPE CONNECTOR CN NEVER BE MTED WITH "" TYPE CONNECTOR. plug "S" has the same housing in type "" as in type "", but type "" comes with unprotected contacts while type "" is equipped with touch- protected contacts. In most cases these are female contacts which are recessed in the insulator. BULKHED FEEDTHROUGH WDE Type "" is the standard version of the WDE. The flange side accepts an "" type plug, and the threaded side accepts a "" type plug. Type "" plug (S) WDE, type "" Type "" plug (S) The "" version of the WDE accepts a type "" plug at the flange side and accepts a type "" plug at the threaded end. B 1-24 Technical Specifications

40 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE LOW VOLTGE CONTCT TYPES The Fischer Connectors contacts are highly reliable and are guaranteed up to 10,000 mating cycles. ll standard brass and bronze contacts for use in the Core Series Brass are screw machined, and all are gold plated over a nickel underplate. Most connectors are available with solder, crimp or PCB contacts, and each type is optimized for a particular application. MULTIPOLE LOW VOLTGE SOLDER CONTCTS Most versatile Pre-installed contacts Qualified assemblers required PCB CONTCTS PCB or Flex circuit mount Reduced pin diameter Wave soldering CRIMP CONTCTS Selectively annealed area Special tools required Limited range of wire sizes Can be produced with any type of contact block material and accept a wide range of wire sizes. Contacts are pre-installed in the insulator block, and the wires can be terminated with any appropriately sized soldering iron. May require operators who are qualified in specialized soldering techniques. Designed to be mounted directly onto a PCB or flex circuit; can be used in wave soldering operations for faster production assembly. Preferred for high rates of data transmission due to the low distance to the board that their integration allows. This helps reducing signal interferences. PCB pins are generally used on rear mounted panel connectors. Each contact has a selectively annealed area which is deformed during assembly by specialized tooling to assure proper termination of the wire to the contact. Commonly used for field termination or repair, as no soldering process is required. Not available for sealed or hermetic connectors. B 1-25

41 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE LOW VOLTGE TOOLING FOR CRIMP CONTCTS Series Polarity Contact diameter (mm) Part number Part number Part number Part number Part number Contact Positioner Contact Positioner Contact Positioner Contact Positioner Contact Positioner Male TX TX TX Female TX TX TX Male TX TX TX TX Female TX TX TX TX Male TX TX TX TX Female TX TX TX TX Male TX TX TX TX TX Female TX TX TX TX TX Male TX TX TX TX Female TX TX TX TX Crimp tool part number TX TX TX TX TX See section Tooling, section B 9-1, for for description of Crimping Tool and Positioner. B 1-26 Technical Specifications

42 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 102 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp 6) PCB Insulating material Contact ø [mm] Solder contacts 1)8) Wire size 2) Crimp contacts Contact to body Test voltage 5) [kv] in mated position C r.m.s Contact to contact Contact to body DC = Standard = Option Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] MULTIPOLE LOW VOLTGE ) PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG PEEK 0.5 max ø0.43mm WG26 [1] WG28 [19/40] max ø0.43mm min ø0.20mm WG PEEK 0.5 max ø0.43mm WG26 [1] WG28 [19/40] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 18 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs. 6) Plug with crimp contacts must be used with unshielded clamps only. See page B ) Only available for polarity plugs. 8) Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / WG 21 [1] / WG 22 [7/30]. B 1-27

43 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE LOW VOLTGE 103 & 1031 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts 1) Wire size 2) Crimp contacts Contact to body Test voltage 5) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK 0.5 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.43mm WG26 [1] WG28 [19/40] max ø1.18mm min ø0.58mm WG max ø0.83mm min ø0.48mm WG22-26 max ø0.62mm min ø0.38mm WG24-28 max ø0.62mm min ø0.38mm WG24-28 max ø0.62mm min ø0.38mm WG24-28 max ø0.43mm min ø0.20mm WG max ø0.79mm max ø0.62mm PEEK 0.7 WG21 [1] min ø0.38mm WG22 [7/30] WG max ø0.79mm max ø0.62mm PEEK 0.7 WG21 [1] min ø0.38mm WG22 [7/30] WG max ø0.43mm max ø0.43mm PEEK 0.5 WG26 [1] min ø0.20mm WG28 [19/40] WG ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B 1-28 Technical Specifications

44 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 104 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts 1) Wire size 2) Crimp contacts Contact to body Test voltage 6) [kv] in mated position C r.m.s DC Contact to contact Contact to body = Standard = Option Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] MULTIPOLE LOW VOLTGE PEEK 1.6 max ø1.86mm WG13 [1] WG14 [7/22] PEEK PBT 1.6 max ø1.86mm WG13 [1] WG14 [7/22] max ø1.78mm min ø1.17mm WG PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm min ø0.58mm WG PBT max ø2.48mm WG11 [1] WG12 [7/20] max ø0.79mm WG21 [1] WG22 [7/30] PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] ) ) ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Test voltages between the contacts with the shortest distance. 6) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B 1-29

45 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE LOW VOLTGE 104 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts 1) Wire size 2) Crimp contacts Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG ) 27 PEEK 0.5 1) Stranding values are in brackets. max ø0.43mm min ø0.20mm WG ) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Solder and PCB contact types available only for DBPU and DBPLU receptacles. Crimp contact type available only for plugs. 6) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B 1-30 Technical Specifications

46 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 105 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contact 1) Wire size 2) Crimp contacts Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] MULTIPOLE LOW VOLTGE ) ) PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK max ø2.03mm WG13 [1] WG14 [7/22] max ø3.13mm WG9 [1] WG10 [105/30] max ø2.03mm WG13 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø2.48mm WG11 [1] WG12 [7/20] max ø1.18mm WG17 [1] WG18 [16/30] max ø2.03mm WG13 [1] WG14 [7/22] max ø1.18mm WG17 [1] WG18 [16/30] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Contact dia. 2.0 is positioned to make contact first and break last. 6) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B 1-31

47 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Electrical & contact specifications MULTIPOLE LOW VOLTGE 105 SERIES Reference ) Pin layout Number of contacts ) 13 Contact types Solder Crimp PCB Insulating material Contact ø [mm] 10 PEEK PEEK PEEK Solder contacts 1) max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] PEEK Wire size 2) Crimp contacts max ø1.18mm min ø0.58mm WG18-24 Contact to body Test voltage 8) [kv] in mated position C r.m.s DC Contact to contact Contact to body Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] max ø1.18mm min ø0.58mm WG18-24 max ø0.62mm min ø0.38mm WG24-28 max ø0.83mm min ø0.48mm WG max ø0.79mm PEEK 0.9 WG21 [1] WG22 [7/30] max ø1.86mm WG13 [1] ) WG14 [7/22] 16 PEEK max ø0.79mm WG21 [1] WG22 [7/30] 105 max ø0.79mm max ø0.83mm PEEK 0.9 WG21 [1] min ø0.48mm WG22 [7/30] WG max ø0.79mm PBT 0.7 WG21 [1] WG22 [7/30] max ø0.79mm max ø0.62mm PEEK 0.7 WG21 [1] min ø0.38mm WG22 [7/30] WG ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Contacts dia. 1.3 are positioned to make contact first and break last. 6) Contacts dia. 1.6 are positioned to make contact first and break last. 7) Inverted polarity: female contacts on plug/male contact on receptacle 8) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B 1-32 Technical Specifications

48 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 106 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Male solder contacts 1) Wire size 2) Female solder contacts 1) Contact to body Test voltage 7) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] MULTIPOLE LOW VOLTGE ) 3 PTFE PEEK 2.3 max ø2.13mm WG12 [1] WG14 [7/22] max ø2.28mm WG12 [1] WG14 [105/34] ) 6) PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.23mm WG17 [1] WG18 [16/30] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) The contact solder cups are specially insulated. 6) Contact Number 1 is positioned to make contact first and break last. 7) Measured with S plug and D receptacle. Please contact us for rating for WDE bulkhead feedthroughs. B 1-33

49 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE LOW VOLTGE 107 SERIES Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Male solder contacts 1) Wire size 2) Female solder contacts 1) Contact to body Test voltage 5) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] PTFE 2.3 max ø2.93mm WG9 [1] WG10 [37/26] max ø2.28mm WG12 [1] WG14 [105/34] PTFE PEEK 2.3 max ø2.93mm WG9 [1] WG10 [37/26] max ø2.28mm WG12 [1] WG14 [105/34] PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] PTFE PEEK 0.9 max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø0.88mm WG20 [1] WG22 [19/34] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Measured with S plug and D receptacle. Please contact us for rating for WDE bulkhead feedthroughs. B 1-34 Technical Specifications

50 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE OPTIONS MULTIPOLE LOW VOLTGE Housing colors...b 1-36 Cable reliefs and clamp nut types...b 1-36 OPTIONS PRT NUMBERING Bend relief part numbering....b 1-38 B 1-35

51 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Options MULTIPOLE LOW VOLTGE HOUSING COLORS & CBLE BEND RELIEFS CONNECTOR HOUSING COLORS CBLE BEND RELIEFS & CLMP NUT TYPES ll the body styles of our Core Series Brass Product Line are available in two colors: cable bend relief is a useful accessory for connectors mounted with cable clamp sets (S/SC; SOV; S; SV; WSO; K/KE; DK; DKE; DBKE). Natural chrome connector housing with red guide mark. Non reflective black chrome housing with white guide mark. Guide mark is standard for Multipole Low and High Voltage, Mixed Multipole and Mixed Coax connectors. It helps to: Reduce bending stress on the cable and inner wires, enhancing durability Color-code your connectors for easy identification. Color-coding is achieved by using accessories: Cable bend reliefs require special clamp nuts, thus are linked with your selection of options. Cable bend reliefs for cable connectors. Washers for panel receptacles. B 1-36 Technical Specifications

52 Options FISCHER CORE SERIES MULTIPOLE LOW VOLTGE HOUSING COLORS & CBLE BEND RELIEFS 1 Housing color Which housing color do you need? NTURL CHROME with red guide mark BLCK CHROME with white guide mark MULTIPOLE LOW VOLTGE 2 3 Contact block material Which contact block material do you need? Contact type Which contact type do you need? PTFE PBT PEEK PTFE PBT PEEK Solder Solder Crimp 1) Solder Crimp 1) Solder Solder Crimp 1) Solder Crimp 1) 4 Keying code Which keying code do you need? Code Code Code ) Crimp contacts are not an option for sealed or hermetic connectors. CONTCT TYPE FOR PNEL MOUNTED CONNECTORS DESIGN ND CCESSORIES pplicable for Last digit Description Front mounted : D - DEU/E - DB - DBEU/E - DG - SF - SFU/E Rear mounted : DBP - DBPU/E - DBPLU/E - DGP - SFPU/E Options are available on request, please contact us. 0 Standard : solder contacts 9 With PCB (Printed Circuit Board) contacts instead of solder contacts 0 Standard : PCB (Printed Circuit Board) contacts 9 With solder contacts instead of PCB (Printed Circuit Board) contacts pplicable for Extensions Description Receptacles N E G B D F Nickel plated body with bright finish EPDM interface O-ring Ground tag if solder contact or ground pin if PCB contact Black nut Decorative slotted nut Decorative nut (with 2 flats) B 1-37

53 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Options MULTIPOLE LOW VOLTGE HOUSING COLORS & CBLE BEND RELIEFS CBLE BEND RELIEF Do you need a cable bend relief, and if yes which color? pplicable for Last digit Description Cable mounted plugs & receptacles using cable clamp sets except SS/SSC - KS/KSE 0 Clamp nut without bend relief 1 Clamp nut with white bend relief 2 Clamp nut with black bend relief 3 Clamp nut with green bend relief 4 Clamp nut with blue bend relief 5 Clamp nut with yellow bend relief 6 Clamp nut with red bend relief 7 Clamp nut with grey bend relief EXMPLES PLUGS S Natural chrome housing color with PEEK contact block, solder contacts, keying code 1, clamp nut without bend relief and without cable clamp set (To be ordered separately) S Natural chrome housing color with PEEK contact block, solder contacts, keying code 2, clamp nut with black bend relief, without cable clamp set SS Black chrome housing color with PEEK contact block, crimp contacts, keying code 2 RECEPTCLES D Natural chrome housing color with PEEK contact block, solder contacts, keying code 1 D Black chrome housing color with PEEK contact block, crimp contacts, keying code 2 DBPU G Natural chrome housing color with PEEK contact block, PCB contacts, keying code 1 and ground pin DBPU NBE Nickel plated body with PEEK contact block, PCB contacts, keying code 1, with black nut and EPDM interface O-ring B 1-38 Technical Specifications

54 ccessories MULTIPOLE LOW VOLTGE FISCHER CORE SERIES CBLE CLMP SETS INTRODUCTION Range overview: S, U & E types...b 1-40 Part numbering...b 1-40 DIMENSIONS S/SC; SOV; S; SV; K/KE; DK; DKE & DKBE; BODY STYLES 102 Series...B Series...B Series....B Series...B Series...B Series...B Series...B 1-47 MULTIPOLE LOW VOLTGE DIMENSIONS WSO BODY STYLE 102, 103, 1031, 104 & 105 Series....B 1-48 B 1-39

55 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE ccessories MULTIPOLE LOW VOLTGE CBLE CLMP SETS To guarantee excellent cable retention and strain relief, Fischer Connectors provides robust and high quality cable clamp sets : Collet style clamp system retaining cable over large jacket surface area. Protection of small diameters and delicate conductors. Can be combined with cable bend reliefs for optimal performance. Cable clamp sets are suitable for all cable mounted connectors, except SS/SSC and KS/KSE. RNGE OVERVIEW : S, U & E CBLE CLMP SETS Fischer Connectors offers three types of cable clamps sets. The table below will help you select the one corresponding to your needs. Cable clamp set For 106 and 107 connector series, only S and E cable clamp sets are available. PRT NUMBERING Do you need the interface between the cable and the connector to be sealed? Do you need the connector to be terminated to the cable shield? Unsealed Sealed Unshielded Shielded S - Shielded U - Unshielded E - Environmental Below cable clamp sets should be ordered separately Below cable clamp sets are included with connector Multipole low voltage Triax Coax low voltage Coax high voltage S Shielded (S) or Environmental (E) cable clamp set diameter should be added to the connector part number separated by ø. Examples connector ordering line Examples for S - Shielded clamp sets S K ø6.2 Clamp set ordering line For E - Environmental clamp sets E /2.0 KE ø6.2 See following pages for cable clamp sets set selection. See following pages for S or E cable clamp sets set selection. B 1-40 Technical Specifications

56 Cable clamp sets FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 102 SERIES S SHIELDED MULTIPOLE LOW VOLTGE Shielded cable clamp with sleeve and clamp. Sleeve Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) E / E / E / E / E / E / E U UNSHIELDED Unshielded, one-piece cable clamp. Clamp Cable dia. range Collet Ø Cable clamp set 1) E / E / E / E / E /4.7 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Washer Seal Clamp Cable dia. range Collet Ø Cable clamp set 1) E /2.1 + B E /2.6 + B E /3.1 + B Ø E /3.6 + B E /4.1 + B E /4.3 + B 1) For ordering information see page B B 1-41

57 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE LOW VOLTGE 103 SERIES S SHIELDED Shielded cable clamp with with sleeve, washer and clamp. Sleeve Washer Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E /2.2 + B E /2.7 + B E /3.2 + B E /3.7 + B E /4.2 + B E /4.7 + B E /5.2 + B E /5.7 + B E /6.2 + B E /6.7 + B U UNSHIELDED Unshielded, one-piece cable clamp. Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E / E / E / E / E / E / E /6.7 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E /2.2 + B E /2.7 + B E /3.2 + B E /3.7 + B E /4.2 + B E /4.7 + B E /5.2 + B E /5.7 + B E /6.2 + B 1) For ordering information see page B B 1-42 Technical Specifications

58 Cable clamp sets FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 1031 SERIES S SHIELDED Shielded cable clamp with with sleeve, washer and clamp. Sleeve Washer Clamp Cable dia. range Collet Ø Cable clamp set 1) E / E / E /3.7 MULTIPOLE LOW VOLTGE E / E /4.7 Ø E / E / E / E / E /7.2 U UNSHIELDED Cable dia. range Collet Ø Cable clamp set 1) E /2.7 Unshielded, one-piece cable clamp. Clamp Ø E / E / E / E / E / E / E / E / E /7.2 E ENVIRONMENTL Cable dia. range Collet Ø Cable clamp set 1) Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø E / E / E / E / E / E / E / E / E /6.7 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B 1-43

59 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE LOW VOLTGE 104 SERIES S SHIELDED Shielded cable clamp with with sleeve, spacer and clamp. Sleeve Spacer Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator Plug Receptacle E /4.0 + B E /4.0 + C E /4.7 + B E /4.7 + C E /5.7 + B E /5.7 + C E /6.7 + B E /6.7 + C E /7.7 + B E /7.7 + C E /8.7 + B E /8.7 + C E /9.1 + B E /9.1 + C U UNSHIELDED Unshielded, one-piece cable clamp. Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E / E / E / E / E / E /8.7 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator Plug Receptacle E /4.0 + B E /4.0 + C E /4.7 + B E /4.7 + C E /5.7 + B E /5.7 + C E /6.7 + B E /6.7 + C E /7.7 + B E /7.7 + C E /8.7 + B E /8.7 + C 1) For ordering information see page B B 1-44 Technical Specifications

60 Cable clamp sets FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 105 SERIES S SHIELDED Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator MULTIPOLE LOW VOLTGE Shielded cable clamp with sleeve, spacer and clamp. Sleeve Spacer Clamp Ø E /4.2 + B E /5.2 + B E /6.2 + B E /7.2 + B E /8.2 + B E /9.2 + B E / B E / B U UNSHIELDED Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator Unshielded, one-piece cable clamp. Clamp Ø E / E / E / E / E / E / E / E /10.5 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E /4.2 + B E /5.2 + B E /6.2 + B E /7.2 + B E /8.2 + B E /9.2 + B E / B E / B 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B 1-45

61 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE LOW VOLTGE 106 SERIES S SHIELDED Sleeve Spacer Clamp Shielded cable clamp with sleeve, spacer and clamp. Ø Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /5.2 E / E /6.2 E / E /7.2 E / E /8.2 E / E /9.2 E /9.2 Shielded cable clamps with washers and sleeves. Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /10.2 E / E /11.2 E / E /12.2 E / E /13.2 E / E /14.2 E /14.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /15.2 E / E /16.2 E / E /17.2 E / E /18.2 E / E /19.2 E /19.2 E ENVIRONMENTL Sleeve Ring Washer Seal Clamp Environmentally sealed clamp for use with shielded or unshielded cables. Ø Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /5.2 E / E /6.2 E / E /7.2 E / E /8.2 E / E /9.2 E /9.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /10.2 E / E /11.2 E / E /12.2 E / E /13.2 E / E /14.2 E /14.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /15.2 E / E /16.2 E / E /17.2 E / E /18.2 E /18.2 1) For ordering information see page B B 1-46 Technical Specifications

62 Cable clamp sets FISCHER CORE SERIES MULTIPOLE LOW VOLTGE 107 SERIES S SHIELDED Sleeve Spacer Clamp MULTIPOLE LOW VOLTGE Shielded cable clamp with sleeve, spacer and clamp. Ø Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /11.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /16.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E / E /22.7 E ENVIRONMENTL Sleeve Ring Washer Seal Clamp Environmentally sealed clamp for use with shielded or unshielded cables. Ø Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /11.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /16.2 Cable dia. range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E / E /22.7 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B 1-47

63 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE LOW VOLTGE WSO 102, 103, 1031, 104 & 105 SERIES S/U SHIELDED/UNSHIELDED Ø UNSELED Ring Clamp E ENVIRONMENTL Ø SELED Ring Seal Ring Clamp Series Cable dia. range Clamp Ø Unsealed Cable clamp set 1) Sealed E /2.1 E / E /2.6 E / E /3.1 E / E /3.6 E / E /4.1 E / E /4.3 E / E / E /2.2 E / E /2.7 E / E /3.2 E / E /3.7 E / E /4.2 E / E /4.7 E / E /5.2 E / E /5.7 E / E /6.2 E / E /6.7 - Series Cable dia. range Clamp Ø Cable clamp set 1) Unsealed Sealed Series Cable dia. range Clamp Ø Cable clamp set 1) Unsealed Sealed Series Cable dia. range Clamp Ø Cable clamp set 1) Unsealed Sealed E /2.7 E / E /4.0 E / E /4.2 E / E /3.2 E / E /4.7 E / E /5.2 E / E /3.7 E / E /4.2 E / E /4.7 E / E /5.2 E / E /5.7 E / E /6.7 E / E /7.7 E / E /8.7 E / E /6.2 E / E /7.2 E / E /8.2 E / E /9.2 E / E /5.7 E / E /10.0 E / E /6.2 E / E /10.7 E / E /6.7 E / E /7.2-1) For ordering information see page B B 1-48 Technical Specifications ll dimensions and images shown are in millimeters and are for reference only.

64 FISCHER CORE SERIES MULTIPOLE LOW VOLTGE MULTIPOLE LOW VOLTGE B 1-49

65 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE MULTIPOLE HIGH VOLTGE KEY FETURES Wide range of body styles and sizes Unsealed or hermetic Power Up to 14 kv Standard or inverted polarity Individually insulated contacts Locking ring for integral safety This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

66 Table of contents FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE PLUGS CBLE MOUNTED Body style selection (S; S; SV)... B 2-2 Technical dimensions... B 2-3 RECEPTCLES PNEL MOUNTED Body style selection (D; DEE; DBEE)... B 2-5 Technical dimensions... B 2-6 MULTIPOLE HIGH VOLTGE FOR LL MULTIPOLE HIGH VOLTGE Electrical & contact configurations... B 2-8 Options... B 1-36 Insulating cable clamp sets... B 2-10 Cable assembly... K 1 ccessories... B 8-1 Tooling... B 9-1 Technical information... B 11-1 Cross-line technical information... 9 B 2-1

67 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE Body style selection MULTIPOLE HIGH VOLTGE PLUGS CBLE MOUNTED Body style S S SV Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 1) 1) 1) Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Sealing categories, section, page 12 Locking systems, section, page 11 Electrical & contact configurations, page B 6-6 Options, page B 1-35 Body style selection, section B 2 Cable clamp sets Insulating cable clamps, B 2-10 Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series 1) Clamp sets for sealed or shielded connectors are available on request. ccessories, section B 8-1 Dimensions, page B 2-3 For more Information visit our website B 2-2 Technical Specifications

68 Technical dimensions FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE PLUGS CBLE MOUNTED MULTIPOLE HIGH VOLTGE S S BODY STYLE ~B ~ BODY STYLE ø1 ~B ~ ød ød ød ød ød2 ~L ~L1 Series B D d max 1 Torque 1 [Nm] Series B D1 D2 L L1 d max 1 Torque 1 [Nm] Please contact us for additional information ll dimensions and images shown are in millimeters and are for reference only. B 2-3

69 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE Technical dimensions MULTIPOLE HIGH VOLTGE PLUGS CBLE MOUNTED SV BODY STYLE ~B ~ ød ød1 1 2 ød2 Series B D1 D2 d max 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 2-4 Technical Specifications

70 Body style selection FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE HIGH VOLTGE Body style D DEE DBEE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 1) Hermetic 1) Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 2-8 Options, page B 1-35 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 2-3 For more Information visit our website 1) Please contact us. B 2-5

71 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE Technical dimensions MULTIPOLE HIGH VOLTGE RECEPTCLES PNEL MOUNTED D DEE BODY STYLE ~ BODY STYLE 1 ~ 2 ød ød M B min/max. C M B min/max. C Series B max. C D M Torque [Nm] x x x1 TX x1 TX Series B min/max. C D M 1 Torque [Nm] / x Please contact us for additional information / x1 TX / x1 TX Receptacles of 106 and 107 Series are supplied with slotted nuts. For nut dimensions see ccessories section, page B 8-1. For wrenches see section Tooling section, page B 9-1. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. Other connector styles and contact configurations are available on request. B 2-6 Technical Specifications

72 Technical dimensions FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE HIGH VOLTGE DBEE BODY STYLE 1 ~ C M ød B min/max. C1 2 Series B max. C C1 D M 1 Torque [Nm] x Please contact us for additional information x1 TX x1 TX ll dimensions and images shown are in millimeters and are for reference only. B 2-7

73 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE Electrical & contact configurations MULTIPOLE HIGH VOLTGE / POLRITY For Multipole High Voltage connectors, it is essential to pay attention to the differences between type "" and "". Type "" standard polarity The contacts of the receptacle are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the receptacle. Type "" inverted polarity The contacts of the plug are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the plug. Protected contacts are usually female contacts recessed in the insulator. For Multipole High Voltage connectors, however, it is safer to recess the male contacts. In these cases, the plug type "" is equipped with female contacts and the receptacle with protected male contacts. EXMPLE receptacle type "" D plug type "" S B 2-8 Technical Specifications

74 Electrical & contact configurations FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE 104, 105, 106 & 107 SERIES Contact termination C rms Test voltage [kv] in mated position 4) DC = Standard = Option MULTIPOLE HIGH VOLTGE Reference Pin layout Number of contacts Solder Crimp Insulating material Contact ø [mm] Wire barrel ø [mm] Contact to body Contact to contact Contact to body Contact to contact Current 1) [] 104 5) PEEK 5) ) 3 PTFE ) 5 PTFE ) 9) PTFE ) 3) 10) 7 PTFE ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 2) For clamp sets selection see page B ) See Tooling section, page B 9-6, for insertion tool of contacts. 4) Measured with S plug and D receptacle. 5) Only PTFE insulator and "" polarity for DEE and DBEE body styles. 6) Only available in D body style with "" polarity. 7) Only available in D body style. Contact us for other body style additional information. 8) For DEE "" polarity, the contact block is composed of two parts : one is PEEK and the second one is PTFE. 9) DBEE only available with PEEK insulator and "" polarity. 10) Only available "" polarity. B 2-9

75 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE Insulating cable clamps MULTIPOLE HIGH VOLTGE Material POM (Polyoxymethylene) Delrin Multipole High Voltage connectors, as well as Mixed High Voltage and Mixed Coax connectors, are equipped with POM (Delrin ) collet type cable clamps. These insulated one-piece clamps are fitted for optimal High-Voltage ratings. Insulating cable clamp set is included with connector Multipole high voltage Mixed high voltage Mixed coax Insulating clamp set ø should be added to the connector part number separated by ø (select the collet ø according to the cable clamping range) and followed by - UI (Unshielded Insulated). Example S ø UI 104 series 4 pole high voltage S plug with insulating cable clamp set allowing cable diameter included between 4.7 & 6.6 mm CONNECTOR TYPES WITH INSULTING CBLE CLMPS Series Multipole high voltage Mixed high voltage Mixed coax Insulating cable clamps set, not available. See page B Series Cable dia. range Collet Ø Series Cable dia. range Collet Ø Insulating cable clamps set. Not available. B 2-10 Technical Specifications

76 FISCHER CORE SERIES MULTIPOLE HIGH VOLTGE MULTIPOLE HIGH VOLTGE B 2-11

77 FISCHER CORE SERIES COX LOW VOLTGE COX LOW VOLTGE KEY FETURES Wide range of body styles and sizes Unsealed, sealed or hermetic RF signal or power 50 and 75 Ohms impedance Up to 2GHz Standard or inverted polarity This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

78 Table of contents PLUGS CBLE MOUNTED Body style selection (S/SC; SOV; S; SV; WSO) B 3-2 Technical dimensions B 3-3 FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES CBLE MOUNTED Body style selection (K/KE) B 3-6 Technical dimensions B 3-7 COX LOW VOLTGE PNEL MOUNTED Body style selection (SF; SFU/E; SFPU/E)..... B 3-15 Technical dimensions B 3-16 PNEL MOUNTED Body style selection (D; DEU/E; DB; DBEU/E; DBP; DBPU/E; DBPLU/E; DG; WDE) B 3-8 Technical dimensions B 3-10 PNEL MOUNTED CBLE Body style selection (DKBE; DK; DKE) B 3-18 Technical dimensions B 3-19 FOR LL COX LOW VOLTGE Electrical & contact configurations B 3-21 Cable groups B 3-22 Options B 3-24 Cable clamp sets B 1-39 Cable assembly K 1 ccessories B 8-1 Tooling B 9-1 Technical information B 11-1 Cross-line technical information B 3-1

79 COX LOW VOLTGE FISCHER CORE SERIES COX LOW VOLTGE PLUGS CBLE MOUNTED Body style selection Body style S SC SOV S SV WSO Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealing categories, section, page 12 Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Locking systems, section, page 11 Electrical & contact configurations, page B 3-21 Options, page B 3-24 Body style selection, B 2 Cable clamp sets, B 1-40 Cable ssembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 3-3 For more information visit : technical B 3-2 Technical Specifications

80 Technical dimensions FISCHER CORE SERIES COX LOW VOLTGE PLUGS CBLE MOUNTED S/SC SOV COX LOW VOLTGE BODY STYLES ~B ~ BODY STYLE ~B ~ ød ød ød ød Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 3-3

81 FISCHER CORE SERIES COX LOW VOLTGE Technical dimensions COX LOW VOLTGE PLUGS CBLE MOUNTED S SV BODY STYLE ø1 ~B ~ BODY STYLE ~B ~ ød ød1 ød ød1 1 2 ød2 1 2 ød2 ~L ~L1 Series B D1 D2 L L1 Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D1 D2 Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 3-4 Technical Specifications

82 Technical dimensions PLUGS CBLE MOUNTED WSO BODY STYLE ~B ~ FISCHER CORE SERIES COX LOW VOLTGE COX LOW VOLTGE 2 H ød 1 ød Series B D H Unsealed dmax Sealed 1 Torque 1 [Nm] 2 Torque 2 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B 3-5

83 COX LOW VOLTGE FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES CBLE MOUNTED Body style selection Body style K KE Links to detailed information Protection Contacts Housing Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Shortened body Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 3-21 Options, page B 3-24 Body style selection, section B2 Cable clamp sets, B 1-40 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 3-7 For more information visit : B 3-6 Technical Specifications

84 Technical dimensions RECEPTCLES CBLE MOUNTED K/KE BODY STYLES ~ FISCHER CORE SERIES COX LOW VOLTGE ød ød COX LOW VOLTGE 1 2 Series B Unsealed dmax Sealed Recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. 1 Torque 1 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B 3-7

85 COX LOW VOLTGE FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES PNEL MOUNTED Body style selection Body style D DEU DEE DB DBEU DBEE DBP Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series B 3-8 Technical Specifications

86 Body style selection FISCHER CORE SERIES COX LOW VOLTGE COX LOW VOLTGE DBPU DBPE DBPLU DBPLE DG WDE Links to detailed information Sealing categories, section, page 12 Electrical & contact configurations, page B 3-21 Options, page B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 3-10 For more information visit: B 3-9

87 FISCHER CORE SERIES COX LOW VOLTGE Technical dimensions COX LOW VOLTGE RECEPTCLES PNEL MOUNTED D DEU/DEE BODY STYLE M ~ BODY STYLES 1 ~ ød ød B min/max. C1 M B min/max. C1 2 Series B max. C1 D M Torque 1 [Nm] x x x x Series B min/max. C1 D M 1 Torque 1 [Nm] / x / x / x / x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests must be conducted to evaluate the exact values. B 3-10 Technical Specifications

88 Technical dimensions FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES PNEL MOUNTED DB BODY STYLE ~ C DBEU/DBEE BODY STYLES ~ C COX LOW VOLTGE M ød ød M 1 B min/max. C1 B min/max. C1 2 Series B max. C C1 D M Torque [Nm] x x x x Series B max. C C1 D M 1 Torque 1 [Nm] x x x x ll dimensions and images shown are in millimeters and are for reference only. B 3-11

89 FISCHER CORE SERIES COX LOW VOLTGE Technical dimensions COX LOW VOLTGE RECEPTCLES PNEL MOUNTED DBP BODY STYLE ~ B min/max. C DBPU/DBPE BODY STYLES ~ C B min/max. ød ød1 ød ød1 M M Series B max. C D D1 M 1) Torque [Nm] x TC x1 - TF x1 - TK x1 - TP Series B max. C D D1 M 1) Torque [Nm] x TC x1 15 TG x1 - TK x1 - TP ) ssembly tool for decorative slotted nut, see Tooling session B 9-1 for details. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests must be conducted to evaluate the exact values. B 3-12 Technical Specifications

90 Technical dimensions FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES PNEL MOUNTED DBPLU/DBPLE BODY STYLES with or without ground ~ C B min/max. DG BODY STYLE ~ B min/max. COX LOW VOLTGE ød ød1 ød 2 M 2.54 ~E 1 E M Series B max. C D D1 M 1 Torque 1 [Nm] x x x x Series B max. D E M 1) Torque [Nm] x TC x1 14 TF x1 17 TK x1 22 TP ) ssembly tool for decorative slotted nut, see Tooling section B 9, page B 9-1, for details. ll dimensions and images shown are in millimeters and are for reference only. B 3-13

91 FISCHER CORE SERIES COX LOW VOLTGE Technical dimensions COX LOW VOLTGE RECEPTCLES PNEL MOUNTED WDE FOR 102, 103 & 104 SERIES BODY STYLE B min/max. C1 C WDE FOR 105 SERIES BODY STYLE 2 ød ød M 1 2 M 1 B min/max. C1 Series B max C C1 D M 1 Torque 1 [Nm] x x x Series B max C C1 D M 1 Torque 1 [Nm] x The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs. The "" version of the feedthrough accepts a type "" plug on the flange side and a type "" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version "", the connections "" and "" are inverted, see "/ Polarity" on page 16. Dimension "B max" specifies the maximum panel thickness. B 3-14 Technical Specifications

92 Body style selection PLUGS PNEL MOUNTED FISCHER CORE SERIES COX LOW VOLTGE COX LOW VOLTGE Body style SF SFU SFE SFPU SFPE Links to detailed information Protection Contacts Housing color ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 3-21 Options, page B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 3-16 For more information visit: technical B 3-15

93 FISCHER CORE SERIES COX LOW VOLTGE Technical dimensions COX LOW VOLTGE PLUGS PNEL MOUNTED SF BODY STYLE ~ C SFU/SFE BODY STYLES 1 ~ C ød ød M B min/max. C1 M 2 B min/max C1 Series B max. C C1 D M Torque [Nm] x x x x Series B max. C C1 D M 1 Torque 1 [Nm] x x x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests must be conducted to evaluate the exact values. B 3-16 Technical Specifications

94 Technical dimensions PLUGS PNEL MOUNTED SFPU/SFPE BODY STYLES with or without ground ~ C B min/max. FISCHER CORE SERIES COX LOW VOLTGE ød COX LOW VOLTGE ød1 2 M 1 Series B max. C D D1 M 1 Torque 1 [Nm] x x x x ll dimensions and images shown are in millimeters and are for reference only. B 3-17

95 COX LOW VOLTGE FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES PNEL MOUNTED CBLE Body style selection Body style DKBE DK DKE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Flush Front-projecting Panel-mounted Front-mounting Rear-mounting Cable mounted Sealing categories, section, page 12 Electrical & contact configurations, page B 3-21 Options, page B 3-24 Body style selection, section B 2 Cable clamp sets Cable clamp sets, B 1-40 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, section B 8-1 Technical dimensions, page B 3-19 For more information visit: B 3-18 Technical Specifications

96 Technical dimensions FISCHER CORE SERIES COX LOW VOLTGE RECEPTCLES PNEL MOUNTED CBLE DKBE BODY STYLE ~ B min/max. C DK BODY STYLE ~ COX LOW VOLTGE M 3 ød ød1 ød ød 1 2 ød 1 2 M 3 B min/max. C1 Series B max. C D dmax D1 M Series B max. C1 D dmax M x x x x x x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 3-19

97 FISCHER CORE SERIES COX LOW VOLTGE Technical dimensions COX LOW VOLTGE RECEPTCLES PNEL MOUNTED CBLE DKE FOR 102 & 103 SERIES BODY STYLES ~ DKE FOR 104 & 105 SERIES BODY STYLES ~ M C ød ød ød ød 1 2 M B min/max. C1 B min/max. C1 Series B min/max. C C1 D dmax M Series B max. C C1 D dmax M / x / x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] B 3-20 Technical Specifications

98 Electrical & contact configurations FISCHER CORE SERIES COX LOW VOLTGE 102, 103, 104 & 105 SERIES Reference Pin layout Contact types Solder 5) Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 3) [kv] in mated position C r.m.s. DC Contact to contact Contact to body = Standard = Option Contact to contact Current 2) [] COX LOW VOLTGE PTFE 1/3/ PTFE 1/2/ PTFE 4) 1/2/ PTFE 3/4/ PTFE 1/2/ PTFE 4/5/ PTFE 6/ PTFE 4) 4/5/6/ PTFE 4) 5/6/7/ PTFE 6/ ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 3) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs. 4) PEEK is mainly used for hermetic connectors. 5) Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / WG 21 [1] / WG 22 [7/30]. B 3-21

99 COX LOW VOLTGE FISCHER CORE SERIES COX LOW VOLTGE FOR COX, TRIX & MIXED COX CONNECTORS Gr. No Designation US MIL-C-17 0 RG-178B/U RG-196/U Impedance ohms 50±2 50±2 RG-174/U 7 x x 0.1 Cable groups Center conductor Dielectric Cable screen Cable jacket IEC publication Construction ø [mm] ø [mm] Material ø [mm] Material ø [mm] Material or manufacturer ccug ccug PTFE PTFE Cug Cug FEP PTFE RG-174/U RG-174/U RG-178B/U RG-188/U RG-196/U RG-316/U RG-179B/U LiYCY 1 x 0.14 mm 2 LifYCY 1 x 0.04 mm 2 50±2 50±2 50±2 50±2 50±2 50±2 75±3 1) 2) 7 x x x x x x x x x 0.05 ccu ccu ccug ccug ccug ccug ccug CuSn CuSn PE PE PTFE PTFE PTFE PTFE PTFE PVC PVC CuSn CuSn Cug Cug Cug Cug Cug CuSn CuSn PVC PVC FEP FEP PTFE FEP FEP PVC PVC RG-180B/U BELDEN ±5 75±3 7 x x 0.14 ccug ccu PTFE PE Cug CuSn FEP PVC Belden(US) 3 RG-122/U LiYCY 1 x 0.25 mm 2 LiYCY 1 x 0.38 mm 2 50±2 1) 2) 27 x x x 0.16 CuSn CuSn CuSn PE PVC PVC CuSn CuSn CuSn PVC PVC PVC 4 RG-58C/U RG-141/U RG-142B/U RG-303/U RG-400/U 50±2 19 x ±2 1 x ±2 1 x ±2 1 x Place 50±2for notes 19 x 10.2 CuSn ccug ccug ccug Cug PE PTFE PTFE PTFE PTFE CuSn Cug 2x Cug Cug 2x Cug PVC PTFE FEP FEP FEP LiYCY 1 x 0.50 mm 2 LiYCY 1 x 0.75 mm 2 LifYCY 1 x 0.50 mm 2 LifYCY 1 x 0.75 mm 2 1) 1) 2) 2) 16 x x x x 0.05 CuSn CuSn CuSn CuSn PVC PVC PVC PVC CuSn CuSn CuSn CuSn PVC PVC PVC PVC 6 RG-59B/U RG-223/U RG-302/U 75±3 50±2 75±3 1 x x x 0.64 ccu Cug ccug PE PE PTFE Cu 2x Cug Cug PVC PVC FEP ) Insulated, stranded wires with screen and jacket, standardized by the German VDE 0812, for low frequency applications when no defined impedance is required. 2) Insulated, highly flexible stranded wires with screen and jacket, for low frequency applications when no defined impedance is required. Legend Cu Plain copper wire FEP Fluorethylenepropylene CSM Hypalon (DuPont) Cug Silver plated copper wire FPE Foam polyethylene CuSn Tin plated copper wire PE Polyethylene StCu Copper-clad steel wire PTFE Polytetrafluorethylene StCug Copper-clad steel wire, silver plated PVC Polyvinyl chloride B 3-22 Technical Specifications

100 Cable groups Gr. No Designation US MIL-C-17 RG-174/U 7 RG-212/U RG-222/U SUHNER G RG-6/U 8 RG-115/U RG-165/U RG-213/U RG-11/U 9 RG-214/U RG-217/U RG-280/U RG-12/U RG-34B/U 10 RG-177/U RG-218/U RG-164/U 11 RG-403/U Triaxal RG-178 Type Triax SUHNER G Triaxial Impedance ohms 50±2 50±2 50±2 75±3 50±2 50±2 50±2 75±3 50±2 50±2 50±2 75±3 75±3 50±2 50±2 75±3 50±2 50±2 50±2 1 x x x x x x x x x x x 2.9 RG-11/U 7 x x x x x x x 0.15 FISCHER CORE SERIES COX LOW VOLTGE Center conductor Dielectric Cable screen Cable jacket IEC publication Construction ø [mm] ø [mm] Material ø [mm] Material ø [mm] Material or manufacturer Cug CrNi Cu ccu Cug Cug Cu CuSn Cug Cu Cu PE PE PE PE PTFE PTFE PE PTFE PE PE PTFE armoured with zinc plated steel braid Cu PE Cu Cu Cu ccug ccug Cu PE PE PE 0.84 PTFE 2. screen and jacket : 1.6 PTFE 2. screen and jacket : 1.5 PE 2. screen and jacket : x Cug 2x Cug Cu Cug 2 x Cug Cug Cu Cu 2 x Cug 2 x Cu 2 x Cug Fen Cu 2x Cug Cu Cu Cug Cug Cug Cug Cu Cu PVC PVC PVC PVC PTFE PTFE PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC FEP FEP FEP FEP PVC PVC Suhner (CH) Habia (UK) Filotex (F) Suhner (CH) COX LOW VOLTGE 12 BELDEN 9222 RG-58 Type Triax 50±2 7 x 0.32 CuSn PE screen and jacket : 5.2 CuSn CuSn PE PVC Belden (US) B 3-23

101 COX LOW VOLTGE FISCHER CORE SERIES COX LOW VOLTGE COX LOW & HIGH VOLTGE, TRIX & MIXED COX 1 Housing color Which housing color do you need? NTURL CHROME without guide mark BLCK CHROME without guide mark 2 Contact block material PTFE PTFE Options 3 Contact type Solder Solder 4 Keying code None CONTCT TYPES FOR PNEL MOUNTED CONNECTORS pplicable for Last digit Description Front mounted : D - DEU/E - DB - DBEU/E - DG - SF - SFU/E Rear mounted : DBP - DBPU/E - DBPLU/E - DGP - SFPU/E 0 Solder contacts 9 Solder contacts DESIGN ND CCESSORIES pplicable for Extensions Description N Nickel plated body with bright finish E EPDM interface O-ring G Ground tag Receptacles B Black nut D Decorative slotted nut F Decorative nut (with 2 flats) Other options are available on request, please contact us. B 3-24 Technical Specifications

102 Options EXMPLES Plugs SV Ø6.7 Natural chrome housing color with PTFE contact block, solder contacts and cable clamp set (diameter 6.7 mm) FISCHER CORE SERIES COX LOW VOLTGE COX LOW VOLTGE S Ø3.4 - UI Natural chrome housing color with PTFE contact block, solder contacts and insulating clamp set (diameter 3.4 mm) Receptacles DBPLE EGD Black chrome housing color with PTFE contact block, solder contacts, EPDM interface O-ring, ground tag and decorative slotted nut DKBE Ø6.2E Natural chrome housing color with PTFE contact block, solder contacts, cable clamp set (diameter 6.2 mm) and EPDM interface O-ring ll dimensions and images shown are in millimeters and are for reference only. B 3-25

103 FISCHER CORE SERIES COX HIGH VOLTGE COX HIGH VOLTGE KEY FETURES Unsealed, sealed or hermetic RF signal or power 50 and 75 Ohms impedance Standard or inverted polarity No guide mark is standard Up to 50kV This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

104 Table of contents FISCHER CORE SERIES COX HIGH VOLTGE PLUGS CBLE MOUNTED Body style selection (S; SE; SV; SVE)... B 4-2 Technical dimensions... B 4-3 RECEPTCLES PNEL MOUNTED Body style selection (D; DEE)... B 4-4 Technical dimensions... B 4-5 COX HIGH VOLTGE FOR LL COX HIGH VOLTGE Electrical & contact configurations... B 4-7 Cable groups... B 3-22 Options... B 3-24 Cable clamp sets... B 1-39 Cable assembly... K 1 ccessories... B 8-1 Tooling... B 9-1 Technical information... B 11-1 Cross-line technical information... 9 B 4-1

105 FISCHER CORE SERIES COX HIGH VOLTGE Body style selection COX HIGH VOLTGE PLUGS CBLE MOUNTED Body style S SE SV SVE Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 None Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Locking systems, section, page 11 Electrical & contact configurations, page B 4-7 Options, page B 3-24 Body style selection, section B 2 Cable clamp sets, page B 1-39 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 4-3 For more information visit: B 4-2 Technical Specifications

106 Technical dimensions FISCHER CORE SERIES COX HIGH VOLTGE PLUGS CBLE MOUNTED S/SE & SV/SVE S/SE Type B D D Unsealed Dmax Sealed 1 Torque 1 [Nm] COX HIGH VOLTGE BODY STYLES ~B ~ Crimping tool and dies 1) TX & TX ød ød ~B SV/SVE ~ ) ) ød ød ød ) ) Cable screen and jacket (e.g. RG-58) are retained by hex-crimp to the plug shell. 2) For improved safety, the center contact is further recessed than in the S ) Two wrenches with an opening of 32 mm are required for SV/SVE 107 series. 4) For insertion of center contact which has to be assembled after wiring, we recommend tool TP00.000, as shown on the Tooling section, page B 9-6. Suitable Coax cables are indicated in the column "Cable Group" in Electrical & Contact specifications. The cable specifications are listed on page B If required, we will supply adapter sleeves which must be placed over the cable dielectric during assembly in order to guarantee proper performance. For cable clamps sets see page B For non-sealed Coax connectors, the collet diameter has to be selected from the tables of type "S-Shielded", and for sealed Coax connectors from the tables of type "Environmental". Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 4-3

107 FISCHER CORE SERIES COX HIGH VOLTGE Body style selection COX HIGH VOLTGE RECEPTCLES PNEL MOUNTED Body style D DEE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 4-7 Options, page B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 4-3 For more information visit: B 4-4 Technical Specifications

108 Technical dimensions FISCHER CORE SERIES COX HIGH VOLTGE RECEPTCLES PNEL MOUNTED D BODY STYLE ~ Types B max. C D M Torque [Nm] COX HIGH VOLTGE x ød x x M B min/max. C x x ) x ) 049 1) x ) x x1 TX x1 TX x1 TX ) lso available with an optional micro switch. 2) For insertion of center contact which has to be assembled after wiring we recommend tool TP00.000, as shown on the Tooling section, page B 9-6. ll dimensions and images shown are in millimeters and are for reference only. B 4-5

109 FISCHER CORE SERIES COX HIGH VOLTGE Technical dimensions COX HIGH VOLTGE RECEPTCLES PNEL MOUNTED DEE BODY STYLE ~ Types B min/max. C D M 1 Torque 1 [Nm] 2 M / x B min/max. ød C ) / x x x ) / x ) / x / x1 TX / x1 TX ) Non standard dimension of panel cut-out: ø11.1 2) lso available with an optional micro switch. Receptacles of 106 and 107 series are supplied with slotted nuts. For wrenches see Tooling section page B 9-1. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests have to be made to evaluate the exact values. B 4-6 Technical Specifications

110 Electrical & contact configurations FISCHER CORE SERIES COX HIGH VOLTGE 102, 103, 104, 105 & 107 SERIES Reference Pin layout Contact types Solder Crimp Insulating material 7) Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body = Standard = Option DC Contact to contact PTFE 1/ Current 2) [] COX HIGH VOLTGE ) PTFE PTFE 4/ PTFE 4/5/6/ PTFE 5/7/ ) PTFE PEEK 4/6/ ) PTFE 4/6/7/ ) 5) PTFE 4/6/7/ PTFE 7/8/ PTFE 7/8/ PTFE 7/8/9/ ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 3) Plug: center contact-crimp / Outer contact-crimp ferrule. Receptacle: center contact-solder / Outer contact-washer with solder tag. 4) Plug contains additionally recessed contacts. 5) See Tooling section, page B 9-6, for insertion tool of contact. 6) Measured with S plug and D receptacle. B 4-7 7) PEEK is mainly used for hermetic connectors.

111 FISCHER CORE SERIES TRIX KEY FETURES TRIX Wide range of body styles and sizes Unsealed, sealed or hermetic RF signal or power 50 Ohms impedance No guide mark is standard This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

112 Table of contents FISCHER CORE SERIES TRIX PLUGS CBLE MOUNTED RECEPTCLES CBLE MOUNTED PNEL MOUNTED Body style selection (S/SC; SOV; S; SV; WSO)...B 5-2 Technical dimensions...b 5-3 Body style selection (SF; SFU; SFE)...B 5-12 Technical dimensions...b 5-13 PNEL MOUNTED Body style selection (K; KE)...B 5-6 Technical dimensions...b 5-7 Body style selection (D; DEU; DEE; DB; DBEU; DBEE; DG)...B 5-8 Technical dimensions...b 5-9 TRIX PNEL MOUNTED CBLE Body style selection (DKBE; DK; DKE)...B 5-14 Technical dimensions...b 5-15 FOR LL TRIX Electrical & contact configurations... B 5-17 Cable groups... B 3-22 Options... B 3-24 Cable clamp sets... B 1-39 Cable assembly... K 1 ccessories... B 8-1 Tooling... B 9-1 Technical information... B 11-1 Cross-line technical information... 9 B 5-1

113 FISCHER CORE SERIES TRIX Body style selection PLUGS CBLE MOUNTED TRIX Body style S SC SOV S SV WSO Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealing categories, section, page 12 Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Locking systems, page 10 Electrical & contact configurations, page B 5-17 Options, page B 3-24 Body style selection, section B 2 Cable clamp sets, page B 1-40 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 5-3 For more information visit: B 5-2 Technical Specifications

114 Technical dimensions FISCHER CORE SERIES TRIX PLUGS CBLE MOUNTED S/SC BODY STYLES ~ SOV BODY STYLE ~ TRIX ~B ~B ød ød ød ød Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B 5-3

115 FISCHER CORE SERIES TRIX Technical dimensions PLUGS CBLE MOUNTED TRIX S BODY STYLE ø1 ~B ~ SV BODY STYLE ~B ~ ød ød1 ød ød1 ~L 1 2 ød2 1 2 ød2 ~L1 Series B D1 D2 L L1 Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D1 D2 Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 5-4 Technical Specifications

116 Technical dimensions FISCHER CORE SERIES TRIX PLUGS CBLE MOUNTED WSO BODY STYLE ~B ~ TRIX 2 H ød 1 ød Series B D H Unsealed dmax Sealed 1 Torque 1 [Nm] 2 Torque 2 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B 5-5

117 FISCHER CORE SERIES TRIX Body style selection RECEPTCLES CBLE MOUNTED TRIX Body style K KE Links to detailed information Protection Contacts Housing Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Shortened body Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 5-17 Options, page B 3-24 Cable clamp sets, page B 1-40 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 5-7 For more information visit: B 5-6 Technical Specifications

118 Technical dimensions FISCHER CORE SERIES TRIX RECEPTCLES CBLE MOUNTED K/KE BODY STYLES ~ ød TRIX ød 1 2 Series D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 5-7

119 FISCHER CORE SERIES TRIX Body style selection RECEPTCLES PNEL MOUNTED TRIX Body style D DEU DEE DB DBEU DBEE DG Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 5-17 Options, page B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 5-9 For more information visit: B 5-8 Technical Specifications

120 Technical dimensions FISCHER CORE SERIES TRIX RECEPTCLES PNEL MOUNTED D BODY STYLE M ~ DEU/DEE BODY STYLES ~ 1 TRIX ød ød B min/max. C1 M B min/max. C1 2 Series B max C1 D M Torque [Nm] x x Series B min/max C1 D M 1 Torque 1 [Nm] / x ) x ) Not applicable for ll dimensions and images shown are in millimeters and are for reference only. B 5-9

121 FISCHER CORE SERIES TRIX Technical dimensions RECEPTCLES PNEL MOUNTED TRIX DB BODY STYLE ~ C DBEU/DBEE BODY STYLES ~ C M ød ød M 1 B min/max. C1 B min/max. C1 2 Series B max. C C1 D M Torque [Nm] x x Series B max. C C1 D M 1 Torque 1 [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. B 5-10 Technical Specifications

122 Technical dimensions FISCHER CORE SERIES TRIX RECEPTCLES PNEL MOUNTED DG BODY STYLE ~ B min/max. ød TRIX E M Series B max. D E M Torque [Nm] x TC x1 14 TF ll dimensions and images shown are in millimeters and are for reference only. B 5-11

123 FISCHER CORE SERIES TRIX Body style selection PLUGS PNEL MOUNTED TRIX Body style SF SFU SFE Links to detailed information Protection Contacts Housing color ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 5-17 Options, page B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 5-13 For more information visit: B 5-12 Technical Specifications

124 Technical dimensions FISCHER CORE SERIES TRIX PLUGS PNEL MOUNTED SF BODY STYLE ~ C SFU/SFE BODY STYLES 1 ~ C ød TRIX ød M B min/max. C1 M 2 B min/max C1 Series B max. C C1 D M Torque [Nm] x x Series B max. C C1 D M 1 Torque 1 [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the pnael surface. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B 5-13

125 FISCHER CORE SERIES TRIX Body style selection RECEPTCLES PNEL MOUNTED CBLE TRIX Body style DKBE DK DKE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Flush Front-projecting Panel mounted Front-mounting Rear-mounting Cable mounted Sealing categories, section, page 12 Electrical & contact configurations, page B 5-17 Options, page B 3-24 Body style selection, section B 2 Cable clamp sets Cable clamp sets, page B 1-39 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, section B 8-1 Technical dimensions, page B 5-15 For more information visit: B 5-14 Technical Specifications

126 Technical dimensions FISCHER CORE SERIES TRIX RECEPTCLES PNEL MOUNTED CBLE DKBE BODY STYLE ~ B min/max. C DK BODY STYLE ~ TRIX M 3 ød ød ød1 ød ød M 3 B min/max. C1 Series B max. C D dmax D1 M Series B max. C1 D dmax M x x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B 5-15

127 FISCHER CORE SERIES TRIX Technical dimensions RECEPTCLES PNEL MOUNTED CBLE TRIX DKE BODY STYLE ~ ød ød 1 2 M 3 B min/max. C1 Series B min/max. C C1 D dmax M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] / x / x Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket and the quality of the panel surface. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 5-16 Technical Specifications

128 Electrical & contact configurations FISCHER CORE SERIES TRIX 102 & 103 SERIES = Standard = Option Reference Pin layout Contact type Solder Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 3) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Current 2) [] TRIX PTFE PEEK ) PTFE PTFE PEEK ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 3) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs. 4) Inverted polarity: female contact on plug/male contact on receptacle. ll dimensions and images shown are in millimeters and are for reference only. B 5-17

129 FISCHER CORE SERIES MIXED HIGH VOLTGE MIXED HIGH VOLTGE KEY FETURES Various body styles and sizes available Individually insulated high voltage contacts Voltage up to 23 kv No guide mark is standard Locking ring for integral safety IP50 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

130 Table of contents FISCHER CORE SERIES MIXED HIGH VOLTGE PLUGS CBLE MOUNTED Body style selection (S; SV)... B 6-2 Technical dimensions... B 6-3 RECEPTCLES PNEL MOUNTED Body style selection (D).... B 6-4 Technical dimensions... B 6-5 MIXED HIGH VOLTGE FOR LL MIXED HIGH VOLTGE Electrical & Contact Specifications...B 6-7 Options...B 3-24 Insulating cable clamp sets...b 2-10 Cable assembly...k 1 ccessories...b 8-1 Tooling...B 9-1 Technical information...b 11-1 Cross-line technical information... 9 B 6-1

131 FISCHER CORE SERIES MIXED HIGH VOLTGE Body style selection MIXED HIGH VOLTGE PLUGS CBLE MOUNTED Body style S SV Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Locking systems, section, page 11 Electrical & contact configurations, page B 6-7 Options, page B 1-35 Body style selection, section B 2 Cable clamp sets, page B 2-10 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 6-3 For more information visit : B 6-2 Technical Specifications

132 Technical dimensions FISCHER CORE SERIES MIXED HIGH VOLTGE PLUGS CBLE MOUNTED S BODY STYLE ~B ~ SV BODY STYLE ~B ~ MIXED HIGH VOLTGE ød ød ød ød ød2 Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Series B D1 D2 dmax Torque 1 1 Unsealed Sealed [Nm] For insertion of female high voltage contacts which have to be assembled after wiring, we recommend tool TP00.000, shown on the Tooling section, page B 9-6. These connectors are supplied with insulating cable clamps sets. The available inner diameters are listed on page B Some of these versions, however, can be delivered with special metal clamps, allowing the clamping of a cable screen. Please contacrt us for more information. Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 6-3

133 FISCHER CORE SERIES MIXED HIGH VOLTGE Body style selection MIXED HIGH VOLTGE RECEPTCLES PNEL MOUNTED Body style D Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 6-7 Options, page B 1-35 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 6-5 For more information visit: B 6-4 Technical Specifications

134 Technical dimensions FISCHER CORE SERIES MIXED HIGH VOLTGE RECEPTCLES PNEL MOUNTED D BODY STYLE ~ D BODY STYLE ~ ~B MIXED HIGH VOLTGE ød ød M B min/max. C B min/max. C Types B max. C D M Torque [Nm] x x Types B max. C D M Torque [Nm] ) x ) x ) x ) x1 TX ) 105 Series The high voltage center contact is retained in a special insulator. To achieve proper high voltage performance, the window for soldering of the wire has to be covered by the supplied insulating tube, which must be placed over the cable before soldering. 2) The D is supplied with a slotted nut. The required hook spanner TX is shown on page B 9-2. For insertion of male high voltage contacts which have to be assembled after wiring, we recommend tool TP00.001, shown on page B 9-6. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B 6-5

135 FISCHER CORE SERIES MIXED HIGH VOLTGE Electrical & contact configurations MIXED HIGH VOLTGE / POLRITY For Mixed High Voltage connectors, it is essential to pay attention to the differences between type "" and "". Type "" Standard Polarity The contacts of the receptacle are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the receptacle. Type "" Inverted Polarity The contacts of the plug are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the plug. Protected contacts are usually female contacts recessed in the insulator. For Mixed High V oltage connectors, however, it is safer to recess the male contacts. In these cases, the plug type "" is equipped with female contacts and the receptacle with protected male contacts. This applies to all connectors on page B 6-7 except and B 6-6 Technical Specifications

136 Electrical & contact configurations FISCHER CORE SERIES MIXED HIGH VOLTGE FOR 104, 105 & 106 SERIES Reference Pin layout Number of contacts Contact type Solder Crimp Insulating material Contact ø 2) [mm] Wire barrel ø [mm] Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body = Standard = Option DC Contact to contact Current 1) [] MIXED HIGH VOLTGE ) 3 2 HT 1 PTFE ) 3 1 HT 2 PTFE ) 5 1 HT 4 PEEK ) 8 1 HT 7 PTFE ) 5 4 HT 1 PTFE ) 8 2 HT 6 PTFE ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 2) Contact dia 2.0 is positioned to make contact first and break last. 3) See Tooling section, page B 9-6, for insertion tool of contact dia ) HT contacts are female and LV contact is male on plug. 5) ll contacts are male on plug with type standard polarity. B 6-7

137 FISCHER CORE SERIES MIXED COX KEY FETURES MIXED COX Wide range of body styles and sizes 50 Ohms impedance Sealed up to IP68 Frequency up to 2 GHz This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

138 Table of contents FISCHER CORE SERIES MIXED COX PLUGS CBLE MOUNTED RECEPTCLES CBLE MOUNTED PNEL MOUNTED Body style selection (S/SC; SOV; S; SV)... B 7-2 Technical dimensions... B 7-3 Body style selection (SF).... B 7-10 Technical dimensions... B 7-11 PNEL MOUNTED Body style selection (K; KE)... B 7-5 Technical dimensions... B 7-6 Body style selection (D; DB; DG)... B 7-7 Technical dimensions... B 7-8 MIXED COX PNEL MOUNTED CBLE Body style selection (DKBE; DK; DKE)... B 7-12 Technical dimensions... B 7-13 FOR LL MIXED COX Electrical & contact configurations...b 7-15 Cable groups...b 3-22 Options...B 3-24 Insulating cable clamp sets...b 2-10 Cable assembly... K 1 ccessories... B 8-1 Tooling... B 9-1 Technical information... B 11-1 Cross-line technical information... 9 B 7-1

139 FISCHER CORE SERIES MIXED COX Body style selection PLUGS CBLE MOUNTED MIXED COX Body style S SC SOV S SV Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Sealing categories, section, page 12 Locking systems, section, page 11 Crimp (coax) Electrical & contact configurations, page B 7-15 Solder (others) Natural chrome Black chrome Shortened body Right angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Options, page B 3-24 Body style selection, section B 2 Cable clamp sets, page B 2-10 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 7-3 For more information visit: B 7-2 Technical Specifications

140 Technical dimensions FISCHER CORE SERIES MIXED COX PLUGS CBLE MOUNTED S/SC BODY STYLES ~B ~ SOV BODY STYLE ~B ~ ød ød MIXED COX ød ød Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B 7-3

141 FISCHER CORE SERIES MIXED COX Technical dimensions PLUGS CBLE MOUNTED MIXED COX S BODY STYLE ø1 ~B ~ SV BODY STYLE ~B ~ ød ød1 ød ød1 ~L 1 2 ød2 1 2 ød2 ~L1 Series B D1 D2 L L1 Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D1 D2 Unsealed dmax Sealed 1 Torque 1 [Nm] B 7-4 Technical Specifications

142 Body style selection FISCHER CORE SERIES MIXED COX RECEPTCLES CBLE MOUNTED Body style K KE Links to detailed information Protection Contacts Housing Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp (coax) Solder (others) Natural chrome Black chrome Shortened body Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 7-15 Options, B 3-24 Cable clamp sets, page B 2-10 Cable assembly, section K 1 ccessories, section B 8-1 Technical dimensions, page B 7-6 For more information visit: MIXED COX ll dimensions and images shown are in millimeters and are for reference only. B 7-5

143 FISCHER CORE SERIES MIXED COX Technical dimensions RECEPTCLES CBLE MOUNTED MIXED COX K/KE BODY STYLES ~ ød ød 1 2 Series D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 7-6 Technical Specifications

144 Body style selection FISCHER CORE SERIES MIXED COX RECEPTCLES PNEL MOUNTED Body style D DB DG Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp (coax) Solder (others) PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 7-15 Options, page B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 7-8 For more information visit: MIXED COX B 7-7

145 FISCHER CORE SERIES MIXED COX Technical dimensions RECEPTCLES PNEL MOUNTED MIXED COX D BODY STYLE M ~ DB BODY STYLE ~ C ød ød M B min/max. C1 B min/max. C1 Series B max. C1 D M Torque [Nm] x x Series B max. C C1 D M Torque [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. B 7-8 Technical Specifications

146 Technical dimensions FISCHER CORE SERIES MIXED COX RECEPTCLES PNEL MOUNTED DG BODY STYLE ~ B min/max. ød MIXED COX E M Series B max. D E M 1) Torque [Nm] x1 17 TK x1 22 TP ) ssembly tool for decorative slotted nut, see Tooling section, page B 9-1 for details. ll dimensions and images shown are in millimeters and are for reference only. B 7-9

147 FISCHER CORE SERIES MIXED COX Body style selection PLUGS PNEL MOUNTED MIXED COX Body style SF Links to detailed information Protection Contacts Housing color ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp (coax) Solder (others) PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, section, page 12 Electrical & contact configurations, page B 7-15 Options, section B 3-24 Body style selection, section B 2 ccessories, section B 8-1 Technical dimensions, page B 7-11 For more information visit: B 7-10 Technical Specifications

148 Technical dimensions FISCHER CORE SERIES MIXED COX PLUGS PNEL MOUNTED SF BODY STYLE ~ C MIXED COX ød M B min/max. C1 Series B max. C C1 D M Torque [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B 7-11

149 FISCHER CORE SERIES MIXED COX Body style selection RECEPTCLES PNEL MOUNTED CBLE MIXED COX Body style DKBE DK DKE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp (coax) Solder (others) Natural chrome Black chrome Flush Front-projecting Panel mounted Front-mounting Rear-mounting Cable mounted Sealing categories, section, page 12 Electrical & contact configurations, page B 7-15 Options, page B 3-24 Body style selection, section B 2 Cable clamp sets Cable clamp sets, page B 2-10 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, section B 8-1 Technical dimensions, page B 7-13 For more information visit: B 7-12 Technical Specifications

150 Technical dimensions FISCHER CORE SERIES MIXED COX RECEPTCLES PNEL MOUNTED CBLE DKBE BODY STYLE M ~ B min/max. C DK BODY STYLE ~ 3 ød ød1 ød ød MIXED COX 1 2 ød 1 2 M 3 B min/max. C1 Series B max. C D dmax D1 M Series B max. C1 D dmax M x x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B 7-13

151 FISCHER CORE SERIES MIXED COX Technical dimensions RECEPTCLES PNEL MOUNTED CBLE MIXED COX DKE BODY STYLE ~ M C ød ød B min/max. C1 Series B max. C C1 D dmax M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket and by the quality of the panel surface. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B 7-14 Technical Specifications

152 Electrical & contact configurations FISCHER CORE SERIES MIXED COX 104 & 105 SERIES = Standard = Option Reference Pin layout Number of contacts Coax 1 Contact type Solder Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohm] Contact to body 2) C r.m.s Test voltage 5) [kv] in mated position Contact to contact Contact to body 2) DC Contact to contact PEEK 4) Current 3) [] MIXED COX Coax 4 Coax 1 Coax 4 Coax PTFE PTFE PTFE PTFE ) See list of recommended cables on page B ) Test voltages between contact and body, as well as between contact and coaxial outer contact. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 17 for details. 4) PEEK for main insulator and PTFE for Coax. 5) Measured with S plug and D receptacle. ll dimensions and images shown are in millimeters and are for reference only. B 7-15

153 FISCHER CORE SERIES ccessories CBLE MOUNTED PLUGS & RECEPTCLES CBLE BEND RELIEFS KNURLED CLMP NUTS CCESSORIES FOR INCRESED PROTECTION OF YOUR CONNECTIONS FOR RESISTNT HET SHRINKING Suitable for : Cable mounted plugs (S/SC, SOV, S, SV, WSO) Cable mounted receptacles (K/KE) Panel mounted cable receptacles (DKBE, DK, DKE) Prevent cable torsion and increase protection of connection. Color coding for easy identification when combined with color washer on a panel mounted connector. Suitable for : Cable mounted plugs (S/SC, SOV, S, SV, WSO) Cable mounted receptacles (K/KE) Panel mounted cable receptacles (DKBE, DK, DKE) Give a good grip to a shrinkable tube acting as cable bend relief. B 8-1 Technical Specifications

154 ccessories FISCHER CORE SERIES CBLE MOUNTED PLUGS & RECEPTCLES PROTECTIVE SLEEVES FOR IMPROVED PROTECTION CCESSORIES Suitable for : Cable mounted plugs (S/SC, SOV) Cable mounted receptacles (K/KE) Protect against any foreign matter : Dust, dirt or mud Liquid splash Minimize mechanical damage from impact on hard surfaces. When mated, the front end of the protective sleeve encloses the projecting portion of the receptacle. When unmated, connectors can be protected with sealing caps. B 8-2

155 FISCHER CORE SERIES ccessories PLUGS & RECEPTCLES SELING CPS SOFT CPS CCESSORIES FOR PROTECTION OF UNMTED CONNECTORS IN THE FIELD Suitable for: Cable mounted plugs (S/SC, SOV, S, SV, SS/SSC, WSO) Lightweight Noiseless operation Operating temperature 55 C to + 85 C IP68 Easily installed vailable in single-piece or lanyard model Intermateable to provide additional dust protection Cable mounted receptacles (K/KE, KS/KSE) METL CPS Suitable for: Panel mounted receptacles (D, DEU/E, DB, DBEU/E, DBP, DBPU/E, DBPLU/E, DG/DGP, DBPC, WDE) Panel mounted plugs (SF, SFU/E, SFPU/E) Panel mounted cable receptacles (DKBE, DK, DKE) Rugged Fitted with an o-ring seal Operating temperature 30 C to C Protect & seal the mating face of the connector IP68 Two colors available B 8-3 Technical Specifications

156 ccessories FISCHER CORE SERIES PNEL MOUNTED PLUGS & RECEPTCLES SPCERS COLOR CODING WSHERS TO LLOW MOUNTING ON LL PNELS FOR ESY CONNECTOR IDENTIFICTION CCESSORIES Suitable for : Feedthrough (WDE) Panel mounted receptacles (DEE, DEU, DKE) Enables mounting on panels or bulkheads thinner than the unthreaded section. Suitable for : Panel mounted receptacles (D, DB, DBP, DBPC, DG, DGP, DK) Panel mounted plug (SF) Can be mounted between the connector flange and the panel. Color coding for easy identification when combined with cable bend relief for cable mounted connectors. Not suitable for sealed version. B 8-4

157 FISCHER CORE SERIES ccessories PNEL MOUNTED PLUGS & RECEPTCLES INSULTING & COLOR WSHERS GROUNDING WSHERS LOCKING WSHERS CCESSORIES FOR ESY CONNECTOR IDENTIFICTION ND EFFICIENT INSULTION TO LLOW SECURE MOUNTING ON LL PNELS Suitable for panel mounted receptacle (D): Can be mounted on both sides of the panel cut-out Color coding for easy identification when combined with cable bend relief for cable mounted connectors Isolate the connector body electrically from the panel Not suitable for sealed versions B 8-5 Technical Specifications

158 FISCHER CORE SERIES CCESSORIES B 8-6

159 FISCHER CORE SERIES ccessories KNURLED CLMP NUTS & CBLE BEND RELIEFS CCESSORIES KNURLED CLMP NUTS ød B ød CBLE BEND RELIEFS ~ L1 L2 L3 L4 ø Series B D d Part number Material: nickel and chromium plated brass (ISO Cun39Pb3) Series 1) Cable ø range Length L1 = L1 = L1 = L2 = L3 = L1 = L2 = L3 = 16 Material: Clamp nut : nickel and chromium plated brass (ISO Cun39Pb3) Bend relief : TPE (Thermoplastic elastomer) Series 1) Cable ø range Length L1 = L2 = L3 = L1 = L2 = L3 = L4 = 18 1) For the 102 Series, cable bend reliefs are designed specifically for a given cable ø range. For all other Series, cable bend reliefs have to be cut to length L1, L2, L3 or L4 to fit your cable ø range. These cable bend reliefs cannot be assembled with the clamp nuts supplied with the standard connectors. Therefore, the cable bend reliefs are supplied as sub-assemblies B 8-7 Technical Specifications

160 ccessories FISCHER CORE SERIES CBLE BEND RELIEFS NTURL CHROME CONNECTORS BLCK CHROME CONNECTORS PRT NUMBERS Series 1) 102 Cable ø range Bend relief color White Black Green Blue E E E E E E PRT NUMBERS Series 1) 102 Cable ø range Bend relief color White Black Green Blue E E E E E E CCESSORIES E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E ) For the 102 Series, cable bend reliefs are designed specifically for a given cable ø range. For other Series, cable bend reliefs have to be cut to length L1, L2, L3 or L4 to fit your cable ø range. Series 1) Cable ø range Bend relief color Yellow Red Grey Series 1) Cable ø range Bend relief color Yellow Red Grey E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E B 8-8

161 FISCHER CORE SERIES ccessories PROTECTIVE SLEEVES SERIES S, SC & SOV K & KE CCESSORIES Ø Ø ø 12.5 ø 13 L L Series Cable Ø Range L1 Part number Series Cable Ø Range L1 Part Number Material: TPE (Thermoplastic elastomer). Material: TPE ( Thermoplastic elastomer). B 8-9 Technical Specifications

162 ccessories FISCHER CORE SERIES PROTECTIVE SLEEVES - 103, 1031, 104, 105, 106 & 107 SERIES Ø S, SC and SOV L4 L3 L2 L1 CCESSORIES Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 53 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 63 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = 54 Material: TPE ( Thermoplastic elastomer) L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = L4 = K and KE Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 45 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 48 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = 64 Material: TPE ( Thermoplastic elastomer). These protective sleeves for straight cable plugs and cable receptacles have grooved cable bend reliefs which can be shortened according to cable diameters. The lengths of the sleeves and the corresponding cable diameters are listed above L1 = L2 = L3 = L4 = L5 = ll dimensions and images shown are in millimeters and are for reference only. B 8-10

163 FISCHER CORE SERIES ccessories SOFT CPS - LNYRD WITH NYLON THIN CORD FOR RECEPTCLES L CCESSORIES ccessories Description Part number Ø D1 Series D1 L Part number Ø 1 Crimp ferrule Crimp lug Heat shrink tube Crimp ferrule, crimp lug and heat shrink tube have to be ordered separately FOR PLUGS 3.2 Ø D1 Ø 1 L ccessories Description Part number Series D1 L Part number Crimp ferrule Crimp lug Heat shrink tube Crimp ferrule, crimp lug and heat shrink tube have to be ordered separately. Material: cap: Santoprene TM TPV / Cord: Nylon. B 8-11 Technical Specifications

164 ccessories FISCHER CORE SERIES SOFT CPS - SINGLE-PIECE FOR RECEPTCLES 3.2 Series D1 L Part number Ø D1 L CCESSORIES FOR PLUGS Ø D1 3.2 L Series D1 L Part number Material: cap: Santoprene TM TPV ll dimensions and images shown are in millimeters and are for reference only. B 8-12

165 FISCHER CORE SERIES ccessories SOFT CPS - LNYRD WITH STINLESS STEEL CBLE FOR RECEPTCLES 3.2 CCESSORIES Series D1 L Part number Ø D1 L Ø 1 Ø Crimp ferrule ( ), crimp lug ( ) and heat shrink tube ( ) are included. FOR PLUGS Ø D1 Ø L Series D1 L Part number Crimp ferrule ( ) and heat shrink tube ( ) are included. Material: cap: Santoprene TM TPV / Cable: Stainless steel with FEP-Teflon covering. B 8-13 Technical Specifications

166 ccessories FISCHER CORE SERIES SOFT CPS - SSEMBLED LNYRD WITH STINLESS STEEL CBLE FOR RECEPTCLES 3.2 Ø D1 Ø 1 L 0.5 Ø d Ø D CCESSORIES Series D1 L d D Part number Caps are intermateable to provide additional dust protection. Crimp ferrule, heat shrink tube and fixing lug are included and mounted. Material Cap: Santoprene TM TPV Cable: Stainless steel with FEP-Teflon covering Fixing lug: Black chrome plated brass (ISO Cun37) ll dimensions and images shown are in millimeters and are for reference only. B 8-14

167 FISCHER CORE SERIES ccessories METL CPS FOR RECEPTCLES ød Ø 1 Ø 3.2 CCESSORIES Series Part number Caps Stainless steel cable Crimp ferrule Crimp lug O-ring material Natural chrome 1) Black chrome 2) D Length Covering material Part number Part number NBR Material: cap: natural or black chrome plated brass (ISO Cun39Pb3) Crimp ferrule: aluminium Crimp lug: tin plated copper. FEP - Teflon FOR PLUGS 3) ød Ø 1 Series Part number Caps Stainless steel cable Crimp ferrule O-ring material Natural chrome 1) Black chrome 2) D Length Covering material Part number FPM Viton Material: cap: natural or black chrome plated brass (ISO Cun39Pb3) Crimp ferrule: aluminium. These metal caps are fitted with an O-ring seal. They protect and seal the mating face of the plugs and receptacles. To attach the ferrule or the crimp lug to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws. See page J 3 for recommended crimping tool for ferrule. 1) ssembled with natural plastic covered stainless steel cable. 2) ssembled with black plastic covered stainless steel cable. 3) Not recommended for SFU/SFE/SFPE/SFPU. Use a soft cap instead. FEP - Teflon B 8-15 Technical Specifications

168 ccessories FISCHER CORE SERIES SPCERS FOR WDE FOR DEE, DEU & DKE 1) CCESSORIES L E Series E L Part number Material: aluminium. Series E L Part number 102 Material: aluminium Series E L Part number Series E L Part number Series E L Part number Series E L Part number Series E L Part number ) Spacers are useful and available for DKE only in 102 and 103 Series. ll dimensions and images shown are in millimeters and are for reference only. B 8-16

169 FISCHER CORE SERIES ccessories WSHERS COLOR CODING WSHERS CCESSORIES FOR D, DB, DBP, DBPC, DG, DGP, DK & SF ød ød 0.8 Series D d Color White Black Green Blue Yellow Red Grey ) ) ) The connector style DB 104 requires an inner diameter d = 16 mm 2) The connector style SF 105 requires an inner diameter d = 16 mm Material: PP (Polypropylene). INSULTING COLOR CODING WSHERS FOR D RECEPTCLES 5:1 Series D d T B E min/max Color White Black Green Blue Yellow Red Grey / / / ø ø ø Material: 102 Series: BS (crylonitrile butadiene styrene). 103, 104 Series: POM (Polyoxymethylene) Delrin B 8-17 Technical Specifications

170 ccessories FISCHER CORE SERIES WSHERS GROUNDING WSHERS LOCKING WSHERS FOR PNEL CONNECTORS FOR PNEL CONNECTORS 1.45 ød ød CCESSORIES ød ød 0.6 d D Part number Material: copper and tin plated brass (ISO Cun37). d D Part number Material: copper and tin plated brass (ISO Cun37). d D Part number ll dimensions and images shown are in millimeters and are for reference only. B 8-18

171 FISCHER CORE SERIES Tooling SPNNERS & NUT DRIVER DOUBLE-END OPEN SPNNERS EXTR THIN OPEN-END SPNNERS EXTR THIN TOOLING Part number Opening across flats Length Fork thickness TX TX TX TX TX TX TX TX Material: chrome alloy steel, chrome plated, fork angles 15 and 75. Part number Opening across flats Length Fork thickness TX TX TX TX TX TX TX TX TX TX Material: chrome vanadium steel, chrome plated, fork angle 15. B 9-1 Technical Specifications

172 Tooling FISCHER CORE SERIES SPNNERS & NUT DRIVER HOOK SPNNERS FOR SIDE SLOTTED NUTS NUT DRIVER WITH T-HNDLE ND HEX DRIVE FOR DECORTIVE SLOTTED NUTS ø D TOOLING Part number Thread size Nut outer dia. TX M30x1 / M32x TX M35x1 / M36x Material: hardened tool steel, gunmetal finish. Part number Thread size Nut outer dia. D Hex drive TC M9 x TC M10 x TF M12 x TG M14 x TK M15 x TK M16 x TP M18 x TP M20 x Material: hardened tool steel, nickel plated. ll dimensions and images shown are in millimeters and are for reference only. B 9-2

173 FISCHER CORE SERIES Tooling CRIMPING TOOLS CRIMP TOOL ULTR PRECISION FOR CLOSED C CRIMP TERMINTION FISCHER POSITIONER SUITBLE FOR CRIMP TOOL TX TOOLING Part number Contact dia. C crimp tool SUITBLE FOR CRIMP TOOL TX TX BLMR or DNIELS MH TX STRO TOOL The best choice of precision crimp tools for highly reliable eight indenter crimping per US-MIL, IEC and DIN specifications. Positioners have to be ordered according to contact. Standards IEC / DIN , Part 3 / MIL-C-22520, Class I, Type 1 For the choice of Fischer Connectors positioner, please refer to page B B 9-3 Technical Specifications

174 Tooling FISCHER CORE SERIES CRIMPING TOOLS CRIMP TOOL FOR COXIL CBLE CRIMPING DIES FOR PRECISION CRIMP TOOL SUITBLE FOR CRIMP TOOL TX TOOLING Part number Description Part number Description TX The crimp tool for coaxial cable features a system of interchangeable dies (see below) that accommodate coaxial connectors and contacts used by Fischer Connectors. TX Special crimping dies for coaxial cables of cable group 1 (RG-174 etc.). The hexagon corresponds to IEC B. TX Special crimping dies for coaxial cables of cable group 4 (RG-58 etc.). The hexagon corresponds to IEC D. 2.7 TX Special crimping dies for crimp ferrule of sealing caps See page B 3-22 for the table of cable groups. ll dimensions and images shown are in millimeters and are for reference only. B 9-4

175 FISCHER CORE SERIES Tooling FOR CRIMP ND HIGH VOLTGE CONTCTS CONTCT INSERTION TOOL CONTCT EXTRCTION TOOL TOOLING Part number Contact dia. Description TX TX TX TX Material: Handle: black POM (Delrin ). Fork: tool steel, chrome plated. Tool for inserting male and female removable crimp contacts into the contact block. Especially recommended for small gauge and fragile wires. Part number Contact dia. Description TX TX TX TX TX Material: Housing and plunger: black POM (Delrin ). Sleeve: stainless steel. Slide: tool steel. Tool for extracting male and female removable crimp contacts from the contact block. The sleeve of this tool is pushed over the contact, to release the contact retaining mechanism. The tool plunger is then pushed to eject the contact. B 9-5 Technical Specifications

176 Tooling FISCHER CORE SERIES FOR CRIMP ND HIGH VOLTGE CONTCTS SSEMBLY TOOL FOR MLE CONTCTS WITH OUTSIDE THRED FOR FEMLE CONTCTS WITH INSIDE THRED TOOLING Part number Description Part number Description TP Tool for special contacts which are inserted only after termination to a wire 1). To be used for : - Multipole HV Cable receptacle Coax HV Plugs & Mixed HV Cable receptacles , , Receptacles TP Tool for special contacts which are inserted only after termination to a wire 1). To be used for : - Multipole HV Plug Coax HV Plugs (right-angle only) & Receptacles , Mixed HV Plugs , , & Material Stainless steel: length 75 mm Inside thread M3 Material Stainless steel: length 75 mm Outside thread M1.7 1) Warning: these contacts are not removable after insertion into the contact block. ll dimensions and images shown are in millimeters and are for reference only. B 9-6

177 FISCHER CORE SERIES Contact configurations CONTCT CONFIGURTION TBLE References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) B B B B B B B B B B B B B B B B B B B B B B B B B 1-28 References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) B B B B B B B B B B B B B B B B B B B B B B B B 1-30 B 10-1 Technical Specifications

178 Contact configurations FISCHER CORE SERIES References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) B B B B B B B B B B B B B B B B B B B B B B B B B1-32 References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) B B B B B B B B B B B B B B B B B B B B B B B B 1-34 CONTCT CONFIGURTION TBLE B 10-2

179 FISCHER CORE SERIES Technical information MTERIL & SURFCE TRETMENTS TECHNICL INFORMTION Metal parts The standard Fischer Connectors shells are nickel plated brass with natural (silver) chrome finish. Black chrome finish is available as an option; see Options pages B 1-35 and B Internal piece parts are nickel plated brass. When warranted by an extreme environment, in most cases stainless steel can be substituted for all metal parts. Metal parts Shell (Housing), clamp nut, decorative slotted nut Plug body, cable clamp, inner sleeve, spacers and rings, nuts and washers Material Finish Designation ISO Standard Designation Standard Brass Cun39Pb3 CW614N / UNS C Chrome over Nickel SE-MS2460 Brass Cun39Pb3 CW614N / UNS C Nickel SE-MS-QQ-N-290 / SE-MS2404 Contacts Male (solder) Brass Cun39Pb3 CW614N / UNS C µm Gold over Female, Male (crimp) Bronze CuSn4n4Pb4 CW456K / STM B 139 / UNS C Nickel MIL-DTL-45204D / Type 1 + STM B488 Other material and surface treatments are available on request. Insulator and sealing Contact blocks and other insulators for our standard connectors are manufactured from high performance engineering plastic materials. The standard materials of each connector series are listed under Electrical & Contact configurations in pages B 1-1 through B 7-1. Ceramics and other dielectrics are available on special order. Insulator and sealing International symbol Flammability Insulator PEEK - PTFE - PBT UL 94 V-O Interface O-rings (receptacles) FPM (Viton ) / EPDM - Sealant material - IP68 (receptacles) - Hermetic Cable sealing (plugs) - IP68 Silicon compound Epoxy compound TPE-S Our products are RoHs compliant and conform with the EC Directives 2002/95/EC. UL 94 V-O UL 94 HB UL 94 HB Elastomer seals Sealed connectors are fitted with O-rings and cable sealing gaskets. The standard materials are: FPM (Viton ) for O-rings TPE (Thermoplastic Elastomers) for cable seals, protective sleeves and strain reliefs. Compound and trade name Chemical name Excellent resistance to FPM (Viton ) EPDM, EPM or EPR TPE-S, TPE-O (Thermoplastic Elastomer) Fluoro Elastomer Ethylene Propylene Diene Elastomer Styrene-Ethylene- Butadiene-Styrene cids, weather, ozone, fuels, mineral and silicone oils, high vacuum, gamma rays lcohol, weather, hot water, vapor, brake fluids, detergents, gamma rays Very resistant, except to aromated and chlorinated hydrocarbons B 11-1 Technical Specifications Please note that as an elastomer reaches its lower temperature limit, it becomes rigid and loses the flexibility required for connector mating and unmating. If sealed connectors have to be manipulated at low temperatures, the O-rings in the mating area has to be of a material with a considerably lower temperature limit. The elastomers listed below represent presently available materials, which Fischer Connectors can substitute when required by an application. Not all materials are available in all shapes and sizes so please check with us for details.

180 Technical information FISCHER CORE SERIES ENVIRONMENTL & MECHNICL DT Characteristic Product type Value Standard Sealing performance Operating temperature range Corrosion resistance 3) Unsealed connectors (mated) Plugs (mated) with general purpose sealed clamps 1) Receptacles "U" body style Receptacles "E" body style IP50 IP68 IP69 IP68 IEC Hermetic: Tested: <10-8 mbar l/sec. IEC test Qk method 3, alternative b IP69 IEC See details on page 15 See details on page 15 IEC i+j / IEC Nb Salt mist, 1,000 hours, 5% salt solution, 35 C IEC test Ka MIL-STD-202 method 101 EI Endurance 10,000 mating cycles IEC a / EI Vibration 10 to 2000 Hz, 1.5 mm or 15g, 12 sweep cycles per axis, 20 minutes per Hz sweep cycle, no discontinuity > 1us MIL-STD-202 method 204 condition B Radiation resistance 2) Unsealed connectors PEEK: 10 7 Gy(=1000M Rads) Sealed receptacles "E" FPM (Viton ) O-rings 10 5 Gy (=10M Rads) TECHNICL INFORMTION 1) The sealing performance can be affected by the long term quality of the cable. 2) For information only. Not tested by Fischer Connectors. 3) Plug and receptacle in mated position or with cap when unmated. For Brass connectors only. luminum version not recommended for Marine use. Preserved mechanical and electrical functionality. Visual aspect might be altered. Most of our connectors are completely sterilizable in autoclave, Cidex, EtO, gamma radiation, Steris or Sterrad. Please contact us for more details. For more information visit: ELECTRICL DT Characteristic Contact size Typical values Standard Contact resistance 10,000 mating cycles ø 0.5 mm ø 0.7 mm ø 0.9 mm ø 1.3 mm ø 1.6 mm ø 2.3 mm ø 3.0 mm 5.0 mω 5.0 mω 4.0 mω 2.5 mω 2.5 mω 2.5 mω 1.5 mω IEC , Test 2a IEC , Test 2b Insulation resistance > Ω IEC a Method C B 11-2

181 FISCHER CORE SERIES Technical information OPERTING TEMPERTURES TECHNICL INFORMTION The temperature ranges quoted by the manufacturers of the plastic materials are usually the absolute maximum values. When exposed to the mechanical and electrical stresses present in a connector, these values are often unrealistic If a composite connector system including accessories is used, then the item with the lowest temperature performance will dictate the operating temperature limit of the system. The table below shows our recommended operating temperature ranges Ref. Component Material Operating temperatures 1 Sealant U Type -55 C to +200 C E Type -65 C to +150 C PEEK -65 C to +250 C 2 Insulator PTFE (Teflon ) -65 C to +160 C PBT -65 C to +135 C 3 Standard O-rings FPM (Viton ) -20 C to +200 C 1) Interface O-rings (option) EPDM -50 C to +160 C 2) 4 Cable clamp seal TPE -70 C to +130 C 5 Cable clamp Standard Brass High Voltage Connectors POM -40 C to +100 C 6 Cable strain relief TPE -60 C to +100 C 405 only -60 C to +180 C 7 Protective Boots TPE -60 C to +100 C Plug: Brass with FPM O-ring -20 C to +200 C 1) Metallic Receptacle Brass with NBR O-ring -30 C to +110 C 1) 8 Sealing Caps Plastic POM with FPM O-ring -20 C to +100 C 1) Soft Caps TPE -55 C to + 85 C 9 Panel Spacer luminium 10 Color Coding Washer PP -20 C to + 60 C 1) Minimum mating temperature : 0 C. TEMPERTURE C 2) Minimum mating temperature : -20 C. 0 C B 11-3 Technical Specifications