7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

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1 7.9mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF Series Positive Lock Completely enclosed locking system Protection from shorts circuits between adjacent contacts Features. Rated up to Single position connector can carry current of with WG conductor. Please refer to Table # for current ratings for multi-position connectors using other conductor sizes.. Positive Locking Function Reliable interior lock protects mated connectors from accidental disconnection. (Fig.). Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, product types having different mating configurations are available. (Fig.). Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs.. Prevention of incorrect board placement uilt-in posts assure correct connector placement and orientation on the board. 6. Supports resin sealing llows potting up to mm. 7. Prevention of Short Circuits etween djacent Contacts Each Contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts Improved pull-out force design. 9. Full Line of Crimp Socket Contacts Hirose has released DFC-*S-7.9C which has easy to push/release latch design. and DF-*S-7.9C/ DFC-*S-7.9C which has improved electrical insulation properties.. In-line Connections Wire-to-wire connection is also available. Space is saved with -row ( ) layout for pos.. UL, C-UL, and TÜV Certified. Keying for multiple use. Glow Wire compliance (Compliant with IEC 669--) R Type (Guide key : right side, Color : black) Standard Type (Guide key : inside, Color : natural) L Type (Guide key : left side, Color : red) Fig. * The image on the left show header (the board dip side), the image on the right show the socket (cable side). * The guide key position is indicated in position facing the mating surface of the header. Fig. 7.7r

2 Product Specifications Ratings Current rating (Note ) Voltage rating WG WG WG 6 WG Operating temperature range -ç to 8ç (Note ) Operating humidity range % to 8% 8 8 Storage temperature range -ç to 6ç (Note ) 8 Storage humidity range % to 7% (Note ) 8 UL/C-UL/TÜV File No. and Recognition No. UL : E6 C/DC V C-UL : E6 TÜV : R997 Current Rating Voltage Rating UL See table below C/DC 6V C-UL See table above (Δt=ç) C/DC 6V TÜV See table above C/DC 6V Current rating of UL Standards (mbient temperature : ç) (Note ) No. of Contacts WG WG WG 6 WG Item Specifications Conditions. Contact Resistance No more than mø Measured at m and no higher than mv. Insulation Resistance No less than,mø Measured at DC=V. Withstand Voltage No flashover or breakdown C V is applied for one minute.. Contact Insertion and Extraction Forces.N min., N max Measured with a steel pin of.6 x ±. thickness. Durability Contact resistance : no more than mø mating cycles 6. Vibration Resistance No electrical discontinuity of μs or greater Frequency - Hz, half amplitude.7 mm, times in each of the three directions 7. Shock Resistance No electrical discontinuity of μs or greater ccelerated velocity : 9 m/s for ms, half-sine wave in directions, times for each direction 8. Moisture-Resistance Contact resistance : no more than mø Temperature : ± ç ; humidity : 9 to 9%, left as it is for 96 hours 9. Temperature cycles Contact resistance : no more than mø (-ç : minutes to ç : minutes 8ç : minutes to ç : minutes) for cycles. Solder heat Resistance The resin parts should withstand the Flow : 6ç, sec temperature and resist melting. Hand soldering : temperature of soldering iron at ç for seconds Note : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over multiple lines, please factor in your own safety margin. Note : Includes temperature rise caused by current flow. Note : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials / Finish Product Part Material Finish Res Sockets Insulator Polyamide Color : Natural white (Note) UL9V- Crimp contacts Contacts High conductivity copper alloy Tin-lead plated or Gold plated Headers Insulator Polyamide (Glass reinforced) Color : Natural beige (Note) UL9V- Contacts High conductivity copper alloy Tin-copper plated or Gold plated Note : Standard Color, colors of the differing coupling forms are black for DFR and red for DFL. Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. Socket, Header DF L - S C (**) Contacts DF - 6 SCF q w e r t y u q i o!! q Series name : DF w Form Type Sockets lank : Standard height, standard lock (Type I) : Long type, standard lock (Type III) C : Long type, ergonomic lock (Type IV) In-line Plugs lank : With panel stop : Without panel stop e Guide key type lank : Inside (Color: natural) R : Right side (Color: black) L : Left side (Color: red) r Number of contacts : to t Connector type S : Socket DS : Double-row socket P : Header EP : In-line plug DEP : Double-row in-line plug RS/P : Retainer y Contact pitch : 7.9 mm u Type of housing C : Crimp housing DS : Straight header DS : Right-angle header No letter : Retainer i o!! pplicable Cable lank : UL : UL pplicable Conductor 6 : to 6 WG : to WG Packaging SCF : Socket contacts / reel SC : Socket contacts / pack PCF : In-line plug contacts / reel PC : In-line plug contacts / pack Plating specifications lank : Tin plated : Gold plated

3 Crimp Sockets (Standard Height Type) Pos. to Pos. Type I Height : Standard type, Standard lock Note : The part number and HRS No. have changed to reflect the product form change of the to pos. types. Standard Type (Guide Key : Inside, Color : White) DF-S-7.9C(8) DF-S-7.9C(8) DF-S-7.9C(8) DF-S-7.9C(8) DF-S-7.9C(8) Type Standard lock (.) Type Standard lock Contact No. (.) P= R Type (Guide Key : Right Side, Color : lack) DFR-S-7.9C(8) DFR-S-7.9C(8) DFR-S-7.9C(8) DFR-S-7.9C(8) DFR-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) Note : ag packaging ( pcs/pack). Order by number of packs. Note : Every even number position has a different locking design

4 Crimp Sockets (Height, Long Type) Pos. to Pos. Type Height : Long type, user-friendly operation (.7) 7.7. Type III Height : Long type, Standard lock 8 Standard Type (Guide Key : Inside, Color : White) DF-S-7.9C DF-S-7.9C DF-S-7.9C DF-S-7.9C Note : ag packaging ( pcs/pack). Order by number of packs. Note : Every even number position has a different locking design Type Height : Long type, Enhanced ergonomic lock Type Height : Long type, Standard lock (.7) (.) P= Contact No.. Type IV Height : Long type, Enhanced ergonomic lock Standard Type (Guide Key : Inside, Color : White) DFC-S-7.9C DFC-S-7.9C DFC-S-7.9C DFC-S-7.9C R Type (Guide Key : Right Side, Color : lack) DFCR-S-7.9C DFCL-S-7.9C DFCL-S-7.9C Note : ag packaging ( pcs/pack). Order by number of packs. Note : Every even number position has a different locking design. 8..

5 Straight Header Pos Standard Type (Guide Key : Inside, Color : Natural eige) to Pos Ø... [Specification number] () : Tin-copper plated bag packaging () : Tin-copper plated tray packaging (only pos) (6) : Gold plated, bag packaging ag Packaging Tray Packaging Tin-copper plated Gold plated DF-P-7.9DS(**) 68-- ** DF-P-7.9DS(**) ** DF-P-7.9DS(**) 68-- **..8 DF-P-7.9DS(**) **.6.76 DF-P-7.9DS(**) ** Recommended PC Layout (oard thickness :.6±.) Pos..± R Type (Guide Key : Right Side, Color : lack) ag Packaging Tray Packaging Tin-copper plated Gold plated DFR-P-7.9DS(**) ** DFR-P-7.9DS(**) ** DFR-P-7.9DS(**) **..8 DFR-P-7.9DS(**) **.6.76 DFR-P-7.9DS(**) ** ag Packaging Tray Packaging Tin-copper plated Gold plated DFL-P-7.9DS(**) 68-- ** DFL-P-7.9DS(**) 68-- ** DFL-P-7.9DS(**) **..8 DFL-P-7.9DS(**) **.6.76 DFL-P-7.9DS(**) 68-- ** R. to Pos. Note : ag packaging ( pcs/pack). Order by number of packs. Note : Tray packaging ( pcs/tray). Order by number of. Note : Every even number position has a different locking design. Note : Please contact Hirose representative if you have request for non-standard u plating. +..±..±.

6 Right ngle Header C P=7.9 Standard Type (Guide Key : Inside, Color : Natural eige) C Tin-copper plated Gold plated DF-P-7.9DS(**) ** () (6) DF-P-7.9DS(**) ** () (6). DF-P-7.9DS(**) **.6.76 () DF-P-7.9DS(**) 68-- ** () (6) 9.. Contact No..6 Ø.. R Type (Guide Key : Right Side, Color : lack) C Tin-copper plated Gold plated DFR-P-7.9DS(**) ** () DFR-P-7.9DS(**) ** () (6) DFR-P-7.9DS(**) 68-- **.6.76 () DFR-P-7.9DS(**) 68-- ** () C Tin-copper plated Gold plated DFL-P-7.9DS(**) ** () (6) DFL-P-7.9DS(**) ** () (6) DFL-P-7.9DS(**) 68-- **.6.76 () DFL-P-7.9DS(**) 68-- ** () (6) Note : ag packaging ( pcs/pack). Order by number of packs. Note : Every even number position has a different locking design. Note : Please contact Hirose representative if you have request for non-standard u plating. In-line Plug Shown with terminated and contacts installed Recommended PC Layout (oard thickness :.6±.) -Ø.6 +..±. *-Ø. +. Pos., Pos. Shown with terminated and contacts installed. Contact No [specification number] (), () : Tin-copper plated (6), (6) : Gold plated ±. C±. P=7.9± Standard Type (Guide Key : Inside, Color : Natural eige) DF-EP-7.9C DF-EP-7.9C DF-EP-7.9C DFL-EP-7.9C Note : ag packaging ( pcs/pack). Order by number of packs. Note : Every even number position has a different locking design. R Type (Guide Key : Right Side, Color : lack) DFR-EP-7.9C DFR-EP-7.9C

7 In-line Plug (Panel Lock Type) Pos Standard Type (Guide Key : Inside, Color : White) C DF-EP-7.9C DF-EP-7.9C DF-EP-7.9C R Type (Guide Key : Right Side, Color : lack) C DFR-EP-7.9C DFR-EP-7.9C , Pos Contact No. Panel Cutout Pos (.8-X) +.. C.±. Panel thickness..6. X C DFL-EP-7.9C DFL-EP-7.9C Note : ag packaging ( pcs/pack). Order by number of packs. Note : Every even number position has a different locking design , Pos (C-.-X) +. (+.) +. ±..±. Note : Please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector s mating interface. 7

8 In-line Double-row Socket Standard lock. Standard Type (Guide Key : Inside, Color : White) Part No. HRS No. No. of Contacts Lock type DF-DS-7.9C Standard lock R Type (Guide Key : Right Side, Color : lack) Part No. HRS No. No. of Contacts Lock type DFR-DS-7.9C Standard lock Part No. HRS No. No. of Contacts Lock type DFL-DS-7.9C Standard lock Note : ag packaging ( pcs/pack). Order by number of packs. In-line Double-row Plug Standard Type (Guide Key : Inside, Color : White) Part No. HRS No. No. of Contacts Connector type DF-DEP-7.9C DF-DEP-7.9C R Type (Guide Key : Right Side, Color : lack) Panel lock type Without panel lock function Part No. HRS No. No. of Contacts Connector type DFR-DEP-7.9C Panel lock type Part No. HRS No. No. of Contacts Connector type DFL-DEP-7.9C DFL-DEP-7.9C Note : ag packaging ( pcs/pack). Order by number of packs. Panel lock type Without panel lock function (.9) Panel lock type Contact No. Without panel lock function Contact No. Contact No. Recommended Panel Cutout (Panel mount type) (.7-X) ± ±. Panel thickness..6. X Note : Please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector s mating interface. 8

9 Retainer For Standard height, standard lock (Type I) DF-RS/P-7.9 DF-RS/P-7.9 DF-RS/P-7.9 DF-RS/P DF-*S-7.9C For Standard height, standard lock pplicable Socket (Type I) * indicates number of contacts. Note : ag packaging ( pcs/pack). Order by number of packs For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) DF/C-RS/P-7.9 DF/C-RS/P-7.9 DF/C-RS/P-7.9 DF/C-RS/P-7.9 pplicable Socket Note : ag packaging ( pcs/pack). Order by number of packs. Note : When connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers DF-*S-7.9C For Long type, standard lock (Type III) DFC-*S-7.9C Long type, enhanced ergonomic lock (Type IV) DF-*EP-7.9C DF-*EP-7.9C * indicates number of contacts. 9

10 Crimp Contact for Socket For to 6 WG For to WG Ø. P= t=. Part No. HRS No. pplicable cable UL style Jacket diameter Wire size Stranded wire conductor Packaging DF-6SCF 68-- Ø. to.mm 6 WG, WG 6/.mm,/.6mm /reel DF-6SC Ø.6mm 6 WG 6/.mm /pack DF-6SCF Ø. to.8mm 6 WG 6/.mm /reel DF-6SC 68-- Ø.mm,Ø.7mm WG /.6mm /pack DF-SCF Ø.6 to.9mm WG 6/.6mm /reel DF-SC Ø.mm,Ø.69mm WG /.6mm /pack DF-6SCF Ø. to.mm 6 WG 6/.mm /reel DF-6SCF Ø. to.8mm WG /.6mm /reel DF-SCF WG 6/.6mm Ø.6 to.9mm WG /.6mm /reel Note : The conductor of applicable wire is tin plated annealed copper. Note : When using other than the applicable wire, contact your nearest Hirose representative. Note : Strip length :. to.mm Crimp Contact for In-line Plug Ø P= t=. Finish Tin plated Gold plated Ø. P=. t=. pplicable cable Part No. HRS No. Packaging Finish UL style Jacket diameter Wire size Stranded wire conductor DF-6PCF Ø. to.mm 6 WG, WG 6/.mm,/.6mm /reel DF-6PC Ø.6mm 6 WG 6/.mm /pack Tin plated DF-6PCF Ø. to.8mm /reel 6 WG 6/.mm DF-6PC Ø.mm,Ø.7mm /pack WG /.6mm DF-6PCF 68-- Ø. to.mm /reel Gold plated Note : The conductor of applicable wire is tin plated annealed copper. Note : When using other than the applicable wire, contact your nearest Hirose representative. Note : Strip length :. to.mm

11 Mated Dimensions Socket to Straight Header Connection Pos. Socket to Right ngle Header Connection DF#--S--7.9C(8) DF#--P--7.9DS(**) to Pos. DF#--*S--7.9C(8) DF#--*P--7.9DS(**) (.) DF--/RS/P--7.9 DF#--S--7.9C DFC#--S--7.9C (.7) (.7) (.) (.) DF--*RS/P--7.9 DF/C--*RS/P--7.9 (.7) (.7) DF#--*S--7.9C DFC#--*S--7.9C DF#--*P--7.9DS(**) Socket to In-line Plug (Panel lock type) Connection DF#--*EP--7.9C DF/C---*RS/P--7.9 DF#--*EP--7.9C DF/C--*RS/P--7.9 (.) (.) (7.) (.) DF#--P--7.9DS(**) (.) DF#--*S--7.9C(8) (.) DF--*RS/P--7.9C DF#--*S--7.9C DFC#--*S--7.9C (.) DF/C--*RS/P--7.9 DF/C--RS/P--7.9 (6.7) (8.7) (6.7) (8.7) DF#--*P--7.9DS(**) DF#--*P--7.9DS(**) (.6) (9.6) (.6) (.6) DF#--*S--7.9C(8) (.) DF--*RS/P--7.9 DF#--*S--7.9C DFC#--*S--7.9C (.) DF/C--*RS/P--7.9 Socket to In-line Plug Connection DF#--*EP--7.9C DF/C--*RS/P--7.9 DF#--*EP--7.9C DF/C--*RS/P--7.9 (.) (.) (7.) (.) DF#--*S--7.9C(8) (.) DF--RS/P--7.9 DF#--*S--7.9C DFC#--*S--7.9C (.) DF/C--*RS/P--7.9 In-line Double-row socket to In-line Double-row Plug (Panel lock type) Connection In-line Double-row socket to In-line Double-row Plug Connection (.) DF#--DS--7.9C (.) DF#--DS--7.9C DF#--DEP--7.9C (.) DFC#--DS--7.9C (.) (.) (.) DFC#--DS--7.9C (.) (.) DF#--DEP--7.9C DF#--DEP--7.9C DF#--DEP--7.9C

12 Powered by TCPDF ( Tools Type Item Part No. HRS No. pplicable Contacts Press unit CM-C 9-- DF/DF-6SCF/PCF/SCF pplicators are used in automatic crimping P-DF DF-6SCF/PCF/SCF/PCF machines manufactured by Hirose Electric P-DF DF-6SCF/PCF/SCF pplicators are used in automatic P9-DF DF-6SCF/PCF/SCF/PCF utomatic crimping machines manufactured by P9-DF DF-6SCF/PCF/SCF/PCF other companies P9-DF DF-SCF/SCF HT/DF-6-8- DF-6SC/PC Manual Crimp tools HT/DF DF-6SC/PC HT/DF DF-SC Note : When crimping contact DF-SCF use a press with. ton min. Note : P9 type applicators cannot be used with the CM-C press. Note : ny problems that occur from using tools other than those specifi ed by Hirose, are not covered by warranty. Note : pplicator manufactured by JPN UTOMTIC MCHINE (J..M.). Please access to HP of J..M., if you make inquiries about the applicator or crimp defect. (URL : Note : Please follow the "Crimping quality standards" and "Table of crimping conditions" when crimping contacts. Contact Extraction Contact extraction tool : Flat-bladed screwdriver,.mm blade width Intended crimp Contacts : DF-6SC(F), DF-6SCF, DF-6SC(F), DF-6SCF, DF-SC(F), DF-SCF, DF-6PC(F), DF-6PCF, and DF-6PC(F) Work Method (Housing Cross- Sectional Diagram) pplicator manufactured by JPN UTOMTIC MCHINE () () CHS898H-UP - DF-6SCF/DF-6PCF CHS899H-UP - DF-6SCF/DF-6PCF QHS898H-UP - DF-SCF Flat-bladed screwdriver Molded-in lance. Refer to the drawing No.. Insert correct size screwdriver in the housing against the molded-in lance. Push down the lance as shown.. ssure that the lance is deflected to release the contact and pull- out wire with the crimped contact. Note : Please do not reuse the reparred housing. Replace it to new one. Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. Precautions The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress the lock and un- mate. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires position. Route cables not to twist when being installed. Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer. Please refer to the documents "Cable assembly Procedure", "Crimp condition" and "Crimp quality standards" for the cable assembly procedures. Please refer to the "Nylon Connector Guide" for handling instructions. Current Ratings The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. When the current rating for the connector is, and the allowable current of the conductor being used is, then rating of will be used for the entire assembly. The connectors should not be mating / unmating when the electrical current is being applied. Hot swap should not be performed. Usage Environment Please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. -6-,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi -8,JPN TEL: Fax: The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 7/7. Contents are subject to change without notice for the purpose of improvements.

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