Molded & Mechanical Military Connectors (MIL-C-5015)

Transcription

1 Molded & Mechanical (MIL-C-5015) brasion Chemicals Flexing MIL-C-5015 VG NTO Specification Operating Temperature Range -55 C to 125 C TPC s Circular are designed and manufactured to MIL-C-5015 standards to operate in most environmental conditions. This connector style has been used in the military for over 50 years with a proven track record. The design is well suited to commercial applications where a rugged threaded connector is required. TPC has taken the standard MIL-C-5015 design and developed a new mechanical back shell that incorporates a sealing grommet and strain relief for added cable life. TPC has also developed a fully over-molded offering to ensure a completely sealed and permanent tamper proof solution for the application where needed. The shell design is a machined aluminum incorporating a low profile design and a reduced overall length for close quarter installations. There are over 180 contact layouts available ranging from 1 to 65 positions and up to 150 amps per contact. The standard MIL-C-5015 layouts allow the mixing of power and signal contacts, power only or signal only. Contact sizes range from size 20 WG up to 1/0. The combination of TPC s High Performance Cable, the proven reliability of the MIL-C-5015 connector, and the Flex/Strain Relief of our new back shell design makes for an unbeatable system. TECHNICL SPECIFICTIONS PPLICTIONS Earth-Moving Equipment Engines Industrial Machinery Mobile Equipment Motion Control Off-Road Vehicles Power Generators Sensors Ships Telecommunications OPERTING VOLTGE/TEST VOLTGE SERVICE RTING* TEST VOLTGE SUGGESTED* OPERTING VOLTGE CREEPGE IR SPCING NOM. DC C DISTNCE NOM. I 1, /16 2, /16 1/8 D 2,800 1, /8 3/16 E 3,500 1,750 1,250 3/16 1/4 B 4,500 2,450 1,750 1/4 5/16 Current Rating & Contact Resistance CONTCT SIZE TEST CURRENT POTENTIL DROP MPS 49 MILLIVOLTS MPS 42 MILLIVOLTS 8 46 MPS 26 MILLIVOLTS 4 80 MPS 23 MILLIVOLTS MPS 21 MILLIVOLTS Maximum total current to be carried per connector in wire bundles as specified in MIL-W Contact resistance when tested to MIL-C will not exceed voltage drops listed in above table. Wire Range Sizes Insulation Resistance 20 WG to 0 WG up to 150 amps >5000 megohms at 77 F (25 C) per MIL-C

2 Molded (MIL-C-5015) (Continued) TECHNICL SPECIFICTIONS (Continued) Operating Temperature -55 to +125 C (-67 to +257 F) 60 hrs./185 F 1000 hrs. Sealing Mating Life 48 hours in 6 feet of water per MIL-C-5015 Meets 20 day extreme humidity testing per MIL-C-5015 (NOTE: using epoxy backfill option) 100 cycles minimum to MIL-C-5015 Chemical Resistance 20 hour full immersion unmated in hydraulic fluid and lubricating oil per MIL-C-5015 minimum Vibration Shock 10 to 2,000Hz (15 g s) 10 microseconds maximum discontinuity to MIL-STD-1344 Method 2005 per MIL-C g s, 11ms duration, three major axes 10 microseconds maximum discontinuity to MIL-C-5015 Polarization Integral key and keyway pprovals MIL-C-5015 VG MOLDED VS. MECHNICL BCKSHELLS DIN MOLDED LYOUT BY NUMBER OF CONTCTS The Molded version promotes a fully sealed tamper proof backend with superior cable strain relief. The low profile design allows for easy placement and routing capability during installation. MECHNICL The Mechanical version contains a sealing grommet that grips the cable jacket to prevent moisture ingress and is also field repairable in the instance of damage. Extension Cords 1 CONTCTS LYOUT 8S-1 10S-2 12S # OF CONTCTS 1-#16 1-#16 1-#16 1-#12 1-#4 1-#8 1-#0 1-#0 SERVICE RTING D D B D E 246 TPC WIRE & CBLE CORP. US CND MEXICO

3 Molded (MIL-C-5015) (Continued) 2 CONTCTS LYOUT 10SL-4* 12S-3* 14S-9* 16S # OF CONTCTS 2-#16 2-#16 2-#16 2-#16 2-#12 2-#12 2-#8 SERVICE RTING D D LYOUT # OF CONTCTS 2-#12 2-#16 2-#4 2-#4 SERVICE RTING E B D 3 CONTCTS LYOUT 10SL-3* 14S-1 14S-7* 16S-5 16S * # OF CONTCTS 3-#16 3-#16 3-#16 3-#16 3-#16 3-#12 1-#16; 2-#12 3-#16 SERVICE RTING D D LYOUT # OF CONTCTS 3-#12 3-#8 3-#8 1-#16; 2-#8 3-#12 3-#0 SERVICE RTING D D D E D(), (B,C) 4 CONTCTS LYOUT 12S-10 14S-2* * 18-10* * # OF CONTCTS 4-#16 4-#16 2-#16, 2-#12 4-#16 4-#12 3-#12; 1-#8 4-#12 2-#16; 2-#8 SERVICE RTING I I D D 247

4 Molded (MIL-C-5015) (Continued) 4 CONTCTS (Continued) LYOUT * 24-22* 36-5 # OF CONTCTS 2-#12; 2-#8 4-#16 4-#8 4-#8 4-#0 SERVICE RTING E D 5 CONTCTS DIN LYOUT 10SL-4 14S-5* 16S-8* 18-11* # OF CONTCTS 5-#20 5-#16 5-#16 5-#12 3-#12; 2-#8 6 CONTCTS 3-#16; 2-#8 1-#16; 4-#12 SERVICE RTING I D (,D); D(E) 3-#12; 2-#4 3-#12; 2-#0 E(); D (BLNCE) Extension Cords LYOUT 14S # OF CONTCTS 6-#16 6-#16 4-#16; 2-#8 1-#16; 5-#12 3-#16; 3-#8 SERVICE RTING I I LYOUT # OF CONTCTS 4-#16, 2-#12 1-#16, 5-#12 3-#16; 3-#4 3-#12; 3-#0 4-#4; 2-#0 SERVICE RTING D (,B,C,E,F); E(D) D D 248 TPC WIRE & CBLE CORP. US CND MEXICO

5 Molded (MIL-C-5015) (Continued) 7 CONTCTS LYOUT 14S7 16S-1* * # OF CONTCTS 7-#16 7-#16 5-#16; 2-#12 7-#12 7-#12 7-#12 7-#8 7-#16 SERVICE RTING I I D E 8 CONTCTS 3-#12; 2-#8; 2-#4 D(G); (BLNCE) LYOUT 18-8* 20-7* # OF CONTCTS 7-#16; 1-#12 8-#16 8-#16 8-#12 8-#12 SERVICE RTING (C-F); D(,B,G,H) (C-E); D(BLNCE) D(H); (BLNCE) D(,G,H); (BLNCE) 9 CONTCTS LYOUT * * # OF CONTCTS 7-#16; 2-#12 6-#16; 3-#12 8-#16; 1-#12 9-#16 8-#16; 1-#8 6-#12; 3-#8 6-#12; 3-#8 5-#16; 4-#4 SERVICE RTING D(); (BLNCE) D(J); (BLNCE) D(,E,J) (BLNCE) 10 CONTCTS 11 CONTCTS LYOUT 18-1* # OF CONTCTS 10-#16 10-#16 6-#16; 4-#12 11-#16 9-#16; 2-#12 11-#16 SERVICE RTING (B,C,F,G) I(BLNCE) (C,E,G,J,K,L) B(H,M); D(,B) D D 249

6 Molded (MIL-C-5015) (Continued) 12 CONTCTS 14 CONTCTS LYOUT * 22-19* # OF CONTCTS 12-#16 12-#12 6-#16; 6-#12 14-#16 14-#16 12-#16; 2-#12 SERVICE RTING D D 4-#16; 10-#12 15 CONTCTS 16 CONTCTS 17 CONTCTS DIN LYOUT 28-17* * * # OF CONTCTS 15-#16 16-#16 14-#16; 2-#12 6-#16; 5-#12; 5-#8 5-#16; 11-#4 17-#16 SERVICE RTING (-L); B(R); D I 19 CONTCTS Extension Cords LYOUT 22-14* * 24-28* 28-12* # OF CONTCTS 19-#16 20-#16 18-#16; 4-#12 24-#16 26-#16 27-#12 14-#16; 14-#12; 2-#18; 1-#4 SERVICE RTING I 250 TPC WIRE & CBLE CORP. US CND MEXICO

7 Molded (MIL-C-5015) (Continued) 35 CONTCTS 37 CONTCTS 43 CONTCTS LYOUT 28-15* * 2851 # OF CONTCTS 35-#16 35-#16 37-#16 43-#16 SERVICE RTING (BLNCE) D(M); (LL OTHERS) 47 CONTCTS LYOUT 36-7* * # OF CONTCTS 40-#16; 7-#12 46-#16; 1-#12 48-#16 52-#16 52-#16; 4-#12 SERVICE RTING 251