Renewable Energy - Machine Tool Requirements. The MC-XL Series

Transcription

1 Renewable Energy - Machine Tool Requirements The MC-XL Series

2 HELLER History Family Owned Since /3 Privately by Heller Family 1/3 by German Investment Company Marcus Kurringer Marketing

3 HELLER Machines Made to work Made to work. Machining centres for all requirements of modern production. Marcus Kurringer Marketing

4 Heller Global Operations USA: Troy, MI Assembly floorspace 7,000 m2 (75,350 ft2) No. of staff 95 Founded in 1982 UK: Redditch Assembly floorspace 7,024 m 2 (75,600 ft2) No. of staff 170 Founded in 1974 Germany: Nürtingen Production floorspace 9,290 m2 (100,000 ft2) Assembly floorspace 10,964 m2 (118,000 ft2) No. of staff 1,400 Founded in 1894 Brazil: Sorocaba HELLER Production Production floorspace 2,400 m 2 (25,850 ft2) Assembly floorspace 2,875 m 2 (30,950 ft2) No. of staff 210 Founded in 1974 Marcus Kurringer Marketing

5 Market close to our customers around the world USA: Troy Sweden: Värnamo Denmark: Hvidovre UK: Redditch France: Rungis Italy: Verona Spain: Barcelona Finland: Tampere Slovakia: Vrable Slovenia: Sencur China: Beijing China: Shanghai Mexico: Leon India: Pune Germany Brazil: Belo Horizonte Brazil: Sorocaba Brazil: Curitiba South Africa: Kempten Park HELLER production HELLER sales + service Agency service Saarbrücken Nürtingen Goslar Hattingen Chemnitz Nuremberg Marcus Kurringer Marketing

6 HELLER Services Just closer to you 24 Hour / 7 Days a week Spare parts and service Remote Diagnostic services Machinery rebuilds Uptime improvements Just closer to you. With a comprehensive range of services tailored to your requirements, wherever you are. Marcus Kurringer Marketing

7 Heller s Partners CHRYSLER Marcus Kurringer Marketing

8 WHY HELLER? OUR PRODUCTS: Built for Heavy Duty Applications H-Series Standard Machining Centers F-Series 5-Face / 5-Axis Machining Centers MC-XL Series Large Capacity Machining Centers MC Machining Centers Made to Work! MPC Multi Spindle Head Changer Machines Greater Productivity! TRS Flexible Transfer Line Machines For Special Operations RFK / DRZ Crankshaft Machines Best in Industry! Number 1 in the Heavy Duty Industry (Rated by Deutsche Bank) OUR APPLICATION KNOW HOW: Our Experience, Your Success! OUR CULTURE: Global Presence, Local Support More than Just Sell Machines, We Deliver Production! Easy to Do Business With! Marcus Kurringer Marketing

9 Renewable Energy Machining Center Requirements The world s requirements for resources, energy and food is steadily growing due to population growth and increasing globalization. The production and transportation of raw materials requires large pieces of equipment which are produced on Large Machine Tools. Large Machine Tools are also required for the production of equipment needed in power plants, generators and wind power stations. HELLER has already installed over 30 MC 500 ~ MC 670 large capacity machining centers at companies in the Machinery/Mechanical Engineering sector. Newly developed machines will be: More cost effective than the existing MC500/670 range More quickly delivered than the existing MC500/670 range A large capacity, production type Horizontal Machining Center Marcus Kurringer Marketing

10 Customer Demands: A look inside Marcus Kurringer Marketing

11 Customer Demands: A look inside Focus Parts Pitch System Gear Box Marcus Kurringer Marketing

12 Current Large Capacity Machining Centers MC 500/670 Marcus Kurringer Marketing

13 Customer Demands - Typical Workpieces, Gear Box Gearbox, medium size Top view to pallet Pallet size 1250 x kg GGG 40 W-stroke = 750 X-stroke = 2300 Z-stroke = 1600 Marcus Kurringer Marketing

14 Customer Demands - Typical Workpieces, Gear Box Side view to pallet view 0 Y-stroke = 1800 X-stroke = 2300 Marcus Kurringer Marketing

15 Customer Demands - Typical Workpieces, Rotor Hub Rotor 4,500 kg GGG x 1800 x 1800 Marcus Kurringer Marketing

16 Important Customer Requirements (Gear Box & Rotor Hub Manufacturers) Powerful spindle and axis drives for heavy metal removal rates Large size tool capacity Extended tool reach via quill (W-axis) High availability (97% - 98% availability) Simple operation Good accessibility in work area for measuring operations by hand Ergonomic setting station for simple loading of heavy parts Long term precision (limited adjustments) A established long term partner with applications engineering support Local Service Short delivery times (< 18 months) Marcus Kurringer Marketing

17 Large Horizontal Machining Centers - Important Features Large Capacity Machining Center Horizontal: X and Y in column travel 5-Axis: C in Work Unit* Z in table travel Spindle Tapers SK, BT, CAT 50 HSK 100 (HSK A-125, HSK B-160)* Pallet Size [mm] 1250 x 1250 to 1250 x 1800 Workpiece Dimensions Ø 2490 x 2000 mm to Ø 3290 x 2800 mm Workpiece Weight 8-16 metric ton * Optional Features Marcus Kurringer Marketing

18 Large Horizontal Machining Centers, least to most capacity Small Standard Max Table Load = 8,000 kg (17,637 lbs) Optional Max Table Load = 16,000 kg (35,274 lbs) Rapid Travel = 40m/min (1,575 IPM) Ø 2,490mm ( ) 2,000mm ( ) Marcus Kurringer Marketing

19 Large Horizontal Machining Centers, least to most capacity Medium Standard Max Table Load = 8,000 kg (17,637 lbs) Optional Max Table Load = 16,000 kg (35,274 lbs) Rapid Travel = 40m/min (1,575 IPM) Ø 2,490mm ( ) 2,400mm ( ) Marcus Kurringer Marketing

20 Large Horizontal Machining Centers, least to most capacity Large Standard Max Table Load = 8,000 kg (17,637 lbs) Optional Max Table Load = 16,000 kg (35,274 lbs) Rapid Travel = 40m/min (1,575 IPM) Ø 2,890mm ( ) 2,400mm ( ) Marcus Kurringer Marketing

21 Large Horizontal Machining Centers, least to most capacity Extra Large Standard Max Table Load = 8,000 kg (17,637 lbs) Optional Max Table Load = 16,000 kg (35,274 lbs) Rapid Travel = 40m/min (1,575 IPM) Ø 3,290mm ( ) 2,800mm ( ) Marcus Kurringer Marketing

22 Large Machining Center - Working Units PC 100 Power Cutting HPC 100 HighPower Cutting SC 100 Speed Cutting PSC 100 PowerSpeed Cutting Spindle Taper Speed Range Torque ED 40 % Power ED 40 % Speed Rating Spindle system Gear Steps Central Facing Slide X X bis X X SK/HSK/BT 1/min Nm kw 1/min i 50/100/ "0"-HELLER 1/4 Option 50/100/ /100/ "0"-HELLER keine Option --/100/ Run time to n max s 2,7 2,3 2,4 2,6 "0"-HELLER "0"-HELLER Front Bearing mm Additional Tool Clamping On request On request /2/4/8 Option 1/4 -- Marcus Kurringer Marketing

23 Large Machining Center - Working Units PCP 100 PowerCutting Quill PCU 100 PowerCutting Universal PCT 100 PowerCutting Tiltt X X bis X X F F F F Spindle Taper Speed Range Torque ED 40 % Power ED 40 % Speed Rating Spindle system Gear Steps Central Facing Slide SK/HSK/BT 1/min Nm kw 1/min i --/100/ Run-up Time to n max s 2, "0"-HELLER Front Bearing mm 100 none Option Additional Tool Clamping -- 50/100/ /8000* ~4,5 "0"-HELLER 100 1/ /100/ /8000* ~2,6 "0"-HELLER Marcus Kurringer Marketing

24 Large Machining Center Tool Management WZM 50 WZM 100 TM-C WZM WZM 400 WZM 180 X15000 X16000 X17000 X18000 Basis Magazine Pockets ~ Spindle Tapers SK/HSK/BT SK/HSK/BT SK/HSK/BT ~ 400 SK/HSK/BT ~ 180 SK/HSK/BT Storage System Chain Chain Kette Rack Rack Rack Tool-Ø mm Tool Length mm Tool Weight/-Moment Kg / Nm 35 / / / / / 100 Chain Speed m/min ~ 32 ~ 32 ~ 32 ATC Time ( Closest tool) s 4,7 4,7?,? 14,0 14,0 ATC Time ( most distant tool) s 10,9 17,1?,? Opt. Tool Cleaning wet + air wet + air wet Nass&Luft + brush HZPR Option Standard Autom. wet + brush Autom. wet + brush Autom. Marcus Kurringer Marketing

25 Large Machining Center Floor Space Requirements / Pallet Management (496 ) (378 ) Austausch mit Automation Marcus Kurringer Marketing

26 Large Machining Center Floor Space Requirements / Pallet Management (496 ) (378 ) Marcus Kurringer Marketing

27 HELLER Company Machines Presentation Made to work Thank You for Your Attention! For more information, contact: Mr. Homer Harrison (248) , Mr. Tracy Ellis (248) , In Chicago Mr. Chuck Anderson (888) , Marcus Kurringer Marketing