FAMUP LINEARMILL 600 EM. 5-axis universal machining center

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Giles Little
5 years ago
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1 FAMUP LINEARMILL 600 EM 5-axis universal machining center

The machine The technology Machine layouts With 5 sided-machining into the future Technical data LINEARMILL 600 EM Working range Positioning stroke X axis 600 mm (23.

4 ft/lbs) Standard spindle speed 12000 rpm Tool holder ISO 40 As an economic alternative to our LINEARMILL 600 HD we offer the LINEARMILL 600 EM which is based on the same concept.

This allows the same possibilities on movement like the model LINEARMILL 600 HD but only for positioning not for continues interpolation on the workpiece.

2 The machine The technology Machine layouts With 5 sided-machining into the future Technical data LINEARMILL 600 EM Working range Positioning stroke X axis 600 mm (23.6") Positioning stroke Y axis 500 mm (19.") Positioning stroke Z axis 500 mm (19.") Spindle Max. spindle power (S6) 35 kw (46.9 hp) Max. speed (S6) 120 Nm (88.4 ft/lbs) Standard spindle speed rpm Tool holder ISO 40 As an economic alternative to our LINEARMILL 600 HD we offer the LINEARMILL 600 EM which is based on the same concept. The tilting table is designed to be guided single sided. This allows the same possibilities on movement like the model LINEARMILL 600 HD but only for positioning not for continues interpolation on the workpiece. Complete machine housing ensures maximum protection of operator in regards to noise and fumes. Pivoting operating panel for ergonomic operation and programming. Direct tool insertion to the magazine. Operationg panel with all necessary control buttons. Loading possible parallel to machining. LINEARMILL 600 EM applications Knuckle (Steel EC80) Sensor bracket (Alluminum) Hydraulic block (Alluminum) Automotiv (Alluminum die casting)

Highlights q Compact machine layout q Very solid machine construction q Linear drive in all 3 axes q Integrated direct measuring system in all 3 axes and tilting

HEIDENHAIN itnc 530, SELCA S4045 DDH controls q Attractive price Operating panel The entire control panel arm can be pivoted for a better view and fatiguefree

For shipping the entire control unit is swung into the working area of the machine. Compact machine design All accessories are integrated perfectly into the machine.

Machine construction The machine is a typical floor type. The X carriages with their cross supports are over a solid base.

3 Highlights q Compact machine layout q Very solid machine construction q Linear drive in all 3 axes q Integrated direct measuring system in all 3 axes and tilting table q Tilting table controlled by Torque motors, most modern technology q Water cooled motorspindle with rpm q Several options available q SIEMENS 840D, HEIDENHAIN itnc 530, SELCA S4045 DDH controls q Attractive price Operating panel The entire control panel arm can be pivoted for a better view and fatiguefree working. And the control panel can be rotated on the arm, which means the control panel can be positioned anywhere on the machine you need it. For shipping the entire control unit is swung into the working area of the machine. Compact machine design All accessories are integrated perfectly into the machine. The coolant tank is below the working area, the coolant pumps are embedded in the housing. The cooling unit is the only exposed system on the machine. Machine construction The machine is a typical floor type. The X carriages with their cross supports are over a solid base. The Y carriages are guided via 6 guide shoes and kept extremely stiff. The Z movement is via the head, which is structured as a carriage with guides. Short distances from the spindle nose to the guide shoes ensure stable and low-vibration machining. 2 3

The machine The technology Machine layouts Very convincing technology Torque motor structure Power connections Swivelling table The swivelling round table is controlled by state-of-the-art torque

Reverse play and positioning hysteresis are completely eliminated. Technical data Swivelling table Table dimensions 600 x 600 mm (23.6 x 23.6") Max. table load 300 kg (661.

speed tilting axis 50 rpm Positioning precision of the tilting axis +/ 5" Positioning precision of the table axis +/ 5" Tilting torque max. acceleration (S6) 2250 Nm (1660 ft/lbs) Table torque max.

4 The machine The technology Machine layouts Very convincing technology Torque motor structure Power connections Swivelling table The swivelling round table is controlled by state-of-the-art torque motors. This technology ensures highly precise positioning and interpolating throughout the entire life of the machine, as unlike worm gears, there can be no wear in this system. Reverse play and positioning hysteresis are completely eliminated. Technical data Swivelling table Table dimensions 600 x 600 mm (23.6 x 23.6") Max. table load 300 kg (661.4 lb) T-slot dimension 14 mm (0,55") H8 T-slot distance 100 mm (3.9") Swivelling range +100 / 100 Max. speed table plate 100 rpm Max. speed tilting axis 50 rpm Positioning precision of the tilting axis +/ 5" Positioning precision of the table axis +/ 5" Tilting torque max. acceleration (S6) 2250 Nm (1660 ft/lbs) Table torque max. acceleration (S6) 800 Nm ( ft/lbs) Clamping torque of tilting axis 2500 Nm ( ft/lbs) Clamping torque of the table axis 2500 Nm ( ft/lbs) Water coolant channels Rotor ring Magnets Coil Seal Contour accuracy Dynamic direct drives in the linear axes and the rotary table enable fast and precise transitions, even with the smallest of radii. The result: no more or much less finishing and top surface qualities. Stator frame Linear drive The 3 linear axes are powered directly by linear motors. This has some major advantages: - Top dynamics 5 m/s 2 (196.9 /s 2 ) - High rapid-motion speed 60 m/min (2362 ipm) - Fast and very precise radius transitions - High Precision - High temperature consistency due to the water cooling system - No wear, life-long precision The high-performance Kessler motor spindle Power and torque diagram Kessler motor spindle Die LINEARMILL 600 EM equipped with the asynchronized motor spindle from Kessler. The performance data leave no doubt: rpm with liquid cooling. Top performance: no less than 35 kw (46.9 hp) with a maximum torque of 120 Nm (88.4 ft/lbs). Acceleration from 0 to rpm in just 1.1 seconds. rpm

Controls We offer our customers various different control systems to make programming and

Our standard control units are: HEIDENHAIN itnc 530, SELCA S4045 DDH, SIEMENS 840D (PCU20)

construction is like a typical "moving column machine".

the guidewayshoes in order to reduce deflection to a minimum.

Tools can also be checked and exchanged during a machining cycle, without having to stop the

6") clamping surface means many different medium-sized parts can be chucked.

5 Controls We offer our customers various different control systems to make programming and operating the machine as simple as possible. Our standard control units are: HEIDENHAIN itnc 530, SELCA S4045 DDH, SIEMENS 840D (PCU20) SIEMENS 840D HEIDENHAIN itnc 530 SELCA S4045 DDH Intelligent machine construction The frame construction is like a typical "moving column machine". The geometry of the slides is designed in a way to ensure shortest distances from the tool to the guidewayshoes in order to reduce deflection to a minimum. Tooling The tool magazine is filled through a separate loading door on the side of the machine. Tools can also be checked and exchanged during a machining cycle, without having to stop the machine. Tilting rotary table The 600 x 600 mm (23.6 x 23.6") clamping surface means many different medium-sized parts can be chucked. There are 6 x 14 mm (0.55") H8 clamping grooves in the table for standard clamps. The center of the table is set up for connections for 2 hydraulic and 1 pneumatic line. Parts can also be clamped either hydraulically or pneumatically with the "rotary coupling leadthrough" option. 4 5

6 The machine The technology Machine layouts Machine layouts Machine layout LINEARMILL 600 EM 885 (34.8 ) 3835 (150.9 ) 2950 (116.1 ) 900 (35.4 ) 100 (39.6 ) 3190 (125.6 ) 492 (193.9 ) 1889 (4.4 ) 3038 (119.6 ) X=600 (23.6 ) 4240 (166.9 ) 1150 (45.3 ) 2515 (99 ) 3038 (119.6 ) 3252 (128 ) R 1250 (49.2 ) 55 (22.6 ) 1085 (42. ) 95 (31.3 ) 25 (101.5 ) Y=500 (19. ) Z=500 (19.6 ) 951 (3.4 )

7 Working area Working area 50 (2 ) 450 (1. ) 300 (11.8 ) (11.8 ) (11.8 ) (5.6 ) (9.8 ) 500 (19. ) 45 Working area 500 (19. ) 250 (9.8 ) 86 (34.1 ) ) 500 (19. ) 165 (6.5 ) 500 (19. ) 315 (12.4 ) 500 (19. ) 300 (11.8 ) 365 (14.4 ) 400 (15. ) 120 (4. ) (1.24 ) 500 (19. ) 6

Technical data LINEARMILL 600 EM Working range Positioning stroke X axis 600 mm (23.6") Positioning stroke Y axis 500 mm (19.") Positioning stroke Z axis 500 mm (19.") Min./max.

8 Technical data LINEARMILL 600 EM Working range Positioning stroke X axis 600 mm (23.6") Positioning stroke Y axis 500 mm (19.") Positioning stroke Z axis 500 mm (19.") Min./max. distance spindlenose table mm ( ") Axis data Working feed X, Y, Z 20 m/min (8.4 ipm) Rapid traverse speeds X, Y, Z 60 m/min ( ipm) Axis acceleration X, Y, Z 5 m/s 2 (196.9"/s 2 ) Positioning uncertainty P mm (0.0003") Positioning scatter Ps mm (0.0001") Spindle Max. spindle power (S6) 35 kw (46.9 hp) Max. speed (S6) 120 Nm (88.4 ft/lbs) Standard spindle speed rpm Tool cone ISO 40 Tilting table Table dimensions 600 x 600 mm (23.6 x 23.6") Max. table load 300 kg (661.4 lb) Tilting range +100 / 100 Max. speed tilting axis 50 rpm Max. speed table plate 100 rpm Positioning precision of the pivoting axis +/ 5" Positioning precision of the table axis +/ 5" Tilting torque 1600 Nm (119.2 ft/lbs) Tilting torque max. acceleration (S6) 2250 Nm ( ft/lbs) Table torque 530 Nm (390.6 ft/lbs) Table torque max. acceleration (S6) 800 Nm (589.6 ft/lbs) Clamping torque of the tilting axis 2500 Nm ( ft/lbs) Clamping torque of the table axis 2500 Nm ( ft/lbs) Tool change Number of tool stations (optional) 30 Tool selection random Drum partition 6.5 mm (3") Max. tool diameter (lateral empty positions) Ø 6 mm (150 mm) (2.99 (5.9)") Max. tool length 250 mm (9.8 ") Max. tool weight 6 kg (13.2 lb) Length of tool changer S-arm 500 mm (19.") Time for tool change (tool/tool) 1. sec. Machine weight 8800 kg ( lb) Overal dimensions (W x D x H) 3252 x 25 x 3190 mm (128 x x 125.6") HEADQUARTERS: EMCO MAIER Ges.m.b.H.. Salzburger Strasse Hallein-Taxach. Austria Phone Fax info@emco.at EMCO has a global sales network. You can find the addresses at: EN /0 dassel & schumacher, munich. Subject to change due to technical progress. Errors and omissions excepted.

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