FROST. Components and Services for Power & Free Systems ALUMINUM
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1 FROST Components and Services for Power & Free Systems ALUMINUM
2 Frost Company Introduction Frost Incorporated Founded: 1913 Located: 2020 Bristol, N.W. Grand Rapids, MI Tel: Fax: Head quarters
3 Frost Incorporated Timeline 1913 Company founded as C.L. Frost & Son, manufacturing furniture hardware C.L. Frost & Son manufactured parts for World War effort C.L. Frost & Son expanded product lines to include phonograph cabin hardware C.L. Frost & Son survived the Great Depression C.L. Frost & Son manufactured parts for World War 2 effort C.L. Frost & Son diversified to produce bearings for the conveyor industry C.L. Frost & Son began manufacturing trolleys for the conveyor industry C.L. Frost & Son became incorporated and expanded into the food industry C.L. Frost Incorporated expanded to all types of overhead and heavy duty floor conveyors.
4 Frost Incorporated Timeline(Cont.) 1973 Frost International Sales begin in Europe 1975 Frost enters the poultry industry Frost Incorporated was incorporated Frost Europe S.A. was incorporated Frost Incorporated modernized and became a leading maker of conveyor components for all industries, i.e. automotive, food and aluminum industries Frost Incorporated expanded to all parts of the Americas, Asia and Europe Frost Links was incorporated and expanded food operations, automotive and aluminum industries Production Industries was purchased and expanded food operations, automotive and aluminum industries Frost ET Products Division expanded conveyor operations and enclosed track Frost Food Products was formed to expand food product in all types of Food Industries.
5 Frost Facilities and Associated Companies.. North and South America Location Mfg. Office(s) Detroit, MI Grand Rapids, MI Frankfort, MI Walker, MI Mexico Brazil Argentina Quebec, Canada Uruguay = Already Exists Chile Peru
6 Frost Facilities and Associated Companies (Cont.) Europe and Africa Location Mfg. Office(s). Barcelona United Kingdom. Belgium France Dubai South Africa Italy Slovenia Germany = Already Exists
7 Frost Facilities and Associated Companies (Cont.) Asia and Australia.. Location Mfg. Office(s) Taiwan China India Australia Korea = Already Exists
8 Frost Inc. and Associated Companies would like to show you a sample of our Innovations. Product Innovations
9 Smooth Link Chain
10 Smooth Link Chain R&M Data (Cont.) Comparison 2,919 feet of chain / 250 weeks of use Frost Smooth Link Micro Alloy Ave wear/week - 10' strand
11 Smooth Link Chain R&M Data (Cont.) Chain Break-In Period Plus 1 st 6 Months Comparison 10 feet of chain / 24 weeks of use Frost Smooth Link Micro Alloy Ave wear/week - 10' strand Frost Smooth Link Micro Alloy
12 Smooth Link Chain R&M Data (Cont.) Chain Only Life Cycle Costs (Per Foot/Per Month) Truck Peugeot Micro Alloy Frost Micro Alloy Frost Smooth Link Smooth Link 32 Mo. 72 Mo. 15 Mo. 38 Mo. $12.50 $12.50 $12.50 $12.50 $0.39 $0.17 $0.83 $0.33
13 Smooth Link Chain R&M Data (Cont.) Chain, Dog and Trolley Life Cycle Costs (Per Foot/Per Month) Micro Alloy) Frost Micro Alloy Frost Smooth Link Smooth Link 32 Mo. 72 Mo. 15 Mo. 38 Mo. $45.00 $45.00 $45.00 $45.00 $1.40 $0.63 $3.00 $1.19
14 Smooth Link Dog Patent Applied For
15 Stainless Chain and Trolleys
16 Sensor Link Kill Floor 2 X-678 Main Chain Chain Strain Monitor System Diagnostics - Chain Pull and Loads Easy to use - Information / Results Average Peak Max Allowable Layout Turn Stress Exceeds Maximum Chain Tension (pounds) Distance Starting at Output of Drive (ft)
17 Exact Pitch Chain Dual Strand Conveyors Exact Job Spacing Fixed Position Stops Multiple Drive on System Pendulum Conveyors Each 10 section of Smooth Link Exact Pitch Chain measures to within.012 inches (.03 Millimeters)
18 Wear Monitor X-348 Inverted P & F Chain Link Set Wear Average.08 /.08" Minimum -.08/-.08" Maximum.86/.56" January 2008 Chain Wear April 2008 Chain Wear Recomended Inspection Recomended Replacement Possible Center-link Broken on one side: Catastrophic failure prior to April with prior link -.08" Possible Center-link Broken on one side: Catastrophic failure prior to April " Center-link Broken on one side: Painted and removed Prior to Catastrophic failure Wear Per Link Set " worn or possible Center-link Broken on one side: with prior link -.08": Painted and removed Prior to Catastrophic failure Link Set Number -0.1
19 Wear Monitor (Cont.) For Example: Frost Inc. Smooth Link Smooth Link Life: 72 Months Smooth Link Cost: $11.00 /Ft Smooth Link Cost Per Month: $11.00 / 72 Months = $0.16 Per Foot Per Month For Example: Forged Pin Chain such as Micro Alloy Micro Alloy Life: 32 Months Micro Alloy Cost: $11.00 /Ft Micro Alloy Cost Per Month: $11.00 / 32 Months = $ 0.35 Per Foot Per Month The calculations above show that the Frost price equals the lowest cost!
20 Quality Certifications ISO 9001 Compliant Firm QS 9000 TE Supplement REGISTERED 9000
21 Quality Policy Main points of our quality policy: Meet or Exceed Customer Expectations Lowest Cost of Use (Cost Per Foot/Per Month) Best Customer Service Highest Reliability/Quality of Product
22 Frost Benefits Save Money (Lower cost Per Foot/Per Month) Proven Longer Product Life (Lower cost Per Foot/Per Month) Service Results (On Time Delivery) Global Presence (Easy to do business with all over the world)
23 FROST Products
24 FROST Products for the Aluminum Industry
25 Frost Smooth-Link Chain X-348 (3 ), X-458 (4 ), X-100, X-678 (6 ) and 160 mm The Smooth Link Axel makes the difference Capacities according to client/end user: 1. Frost Standard: AISI 1552 (period) AISI 4140 (axel) 2. Frost High Quality: AISI 8640 (period and axel) Recommended for Aluminum Industry
26 Frost Smooth-Link Chain (Cont.) FORGED PIN VS. FROST Smooth-Link Pin
27 Link Sets Link Sets Frost Smooth-Link Chain (Cont.) Smooth Link Inches Microtuff Inches
28 Frost Smooth-Link Chain(Cont.) Code Specification Minimum Breaking Load Tolerance in Length by Sections of 3.05 mts. (10 ft.) Load Measurement Weight by Sections of 3.05 mts. (10 ft.) STANDARD 15,649 kg 34,500 lbs m m kg lbs kg lbs STANDARD AISI ,082 kg 57,500 lbs. 30,852 kg 68,000 lbs m m kg lbs kg lbs STANDARD AISI ,895 kg 110,000 lbs. 56,715 kg 125,000 lbs m m kg lbs kg lbs.
29 Frost Smooth-Link Chain (Cont.) All of the FROST Smooth Link chains are PRE-STRETCHED 100% without any additional cost
30 Caterpillar Chain CATERPILLAR CHAIN FOR 4 and 6 CONVEYOR Base Chain: RC-160 Longitude Standard: mts. (10 ) or by client specification ANSI Standard
31 Trolleys Different varieties / specifications 4 and 6 or by client specifications Overhead or Inverted: FULL BALL Bearing
32 Trolleys (Cont.) FROST BRACKETS HEAVY DUTY Competition
33 Pusher Dogs Different Varieties / Specifications For Chain X-458 and X-678 Material: AISI 8642 Patent Applied For
34 Curved Rollers Different Varieties / Specifications For Chain X-458 and X-678 Standard vs. High Temperature vs. Heavy Duty
35 Curved Rollers(Cont.) ROLLER TYPE HEAVY DUTY
36 Rails I (Beam) & U (Channel): 4 and 6 Rail Length: 6,10 mts. Material: High Carbon Steel: AISI 1045
37 Rails ( I Beam )
38 Rails (U Channel)
39 Rails (U Naval 6 )
40 Free Trolleys FREE TROLLEYS PUSHERS 4 and 6 Type Webb Dog Magic, FATA, NKC etc Detachable Bearings for Maintenance
41 Free Trolleys (Cont.) INVERTED FREE PUSHERS 4 and 6 Type Webb Dog Magic, FATA, NKC, etc Detachable Wheels for Maintenance
42 Free Trolleys (Cont.) Supply of Support Beams
43 Maintenance and Lubrication Systems Lubrication Cleaning Maintenance Contamination Chain Wear
44 Maintenance and Lubrication Systems Lubricators for Chain and Trolleys
45 Maintenance and Lubrication Systems Cleaning Brushes - CHAIN
46 Maintenance and Lubrication Systems STRAIN GUARD
47 Maintenance and Lubrication Systems Chain Wear Meter
48 Case Study (DUBAL) Period : Best Achievements: FROST Chain X-678 (AISI 8642) Pusher Dog X-678 (AISI 8642) Rail I 4 (AISI 1045) Trolley 4 x 6 Heavy Duty FREE Trolleys FROST Results: Annual Reduction in Cost per Foot Increase in Chain Life No breaking or fractures
49 Kit Systems
50 Design of Power & Free Systems
51 Complete Service of Conveyor Analysis
52 Frost Frost Incorporated 2020 Bristol, N.W. Grand Rapids, MI Tel: Fax: Frost Links, Inc Northridge, N.W. Grand Rapids, MI Tel: Fax: Frost Europe S.L. Poligono Industrial Can Salvatella C/ Comadran, 19, Naves B3 y B Barbera del Valles (Barcelona) Spain Tel: Fax: frost@frosteurope.com Rev Sept. 2008
FROST LINK A SMOOTH NC. COST CYCLE LONGER YOUR LIFE LOWERS MAKE TRANSITION WITH FROST
LINK MAKE A TRANSITION WITH 10 ft. Section GM Fairfax Chain Wear Data Smooth Link 28 25 22 19 16 13 10 7 4 Chain Stretch (inches) 1000 900 800 700 600 500 400 300 200 100 0 Ford Motor Company Case Study
EXACT CHAIN LINK PITCH A SMOOTH CYCLE LOWERS LONGER COST LIFE YOUR LINKS MAKE TRANSITION NC. WITH FROST
FROST S,, INCI NC. MAKE A TRANSITION WITH FROST S INKS,, INCI NC. 10 ft. Section GM Fairfax Chain Wear Data Smooth Link 28 25 22 19 16 13 10 7 4 1 0 0.5 1 1.5 2 2.5 3 3.5 4 Inches Chain Stretch (inches)
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