BigDog Mowers A Series Parts Manual

Transcription

1 BigDog Mowers A Series Parts Manual Excel Industries, Inc. 00 S. Ridge Road Hesston, Kansas 6706

2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 500 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

3 Table of Contents Section Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Footrest Engine Guard Section Hydraulic System Transmission Service Parts Steering Park Brake Section Wheel & Tire Drive Wheel Breakdown Front Wheel Breakdown Section 5 Engine, Kawasaki FR5V & FR600V Engine, Kawasaki FR65V EVAP System S/N 0807 & Higher Fuel System S/N 0807 & Higher EVAP System S/N Prior to Fuel System S/N Prior to Engine Service Parts, Kawasaki EVAP & Fuel Service Parts S/N 0807 & Higher EVAP & Fuel Service Parts S/N thru EVAP & Fuel Service Parts S/N Prior to Section 6 Battery Instrument Panel Section 7 6" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles _06 c-

4 6" Deck Deck Lift Deck Mounting Hardware Section 8 Seat Seat Service Parts ROPS c- 5598_06

5 Section This manual covers BigDog Mowers models 97, 95 & 95. Service Literature PART NO DESCRIPTION OPERATOR S MANUAL GENERAL SERVICE MANUAL WARRANTY STATEMENT Options Available From Your Dealer PART NO DESCRIPTION 6" MULCH KIT " MULCH KIT 6" MULCH KIT -BAG CATCHER (REQUIRES ADAPTOR KITS) 6" DECK BLOWER ADAPTOR " DECK BLOWER ADAPTOR 6" DECK BLOWER ADAPTOR STEER ARM EXTENSION KIT LIGHT KIT FLEX FORKS KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 5598_06 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 5 M _06

7 Section Frame Footrest Engine Guard _06 -

8 Frame _06

9 Frame INDEX NO. PART NO. QTY N/A DESCRIPTION FRAME, BD A-6 (WITH DECALS & RIVET NUTS) FRAME, BD A- (WITH DECALS & RIVET NUTS) FRAME, BD A-6 (WITH DECALS & RIVET NUTS) RS STEERING DECAL MADE IN USA DECAL LS STEERING DECAL SERIAL NUMBER / SPEC DECAL PUMP BELT WARNING DECAL FUEL INDICATOR DECAL ENGINE COMPARTMENT DECAL HOT DECAL /8-6 THREAD RIVET NUT TOW VALVE DECAL BIG DOG LOGO DECAL SAFE OPERATION DECAL 5/6-8 THREAD RIVET NUT DECK HEIGHT DECAL A6 DECAL (USED WITH 6" DECK) A DECAL (USED WITH " DECK) A6 DECAL (USED WITH 6" DECK) STEP TREAD (S/N PRIOR TO 00000) STEP TREAD NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance plate.. Patent numbers plate. 5598_06 -

10 Footrest _06

11 Footrest INDEX NO. PART NO. QTY DESCRIPTION FLOOR PAN BUMPER STEP TREAD (S/N PRIOR TO 00000) NOTES: 5598_06-5

12 Engine Guard _06

13 Engine Guard INDEX NO. PART NO. QTY DESCRIPTION RS ENGINE GUARD CENTER ENGINE GUARD (WITH RIVET NUTS) LS ENGINE GUARD /8-6 THREAD RIVET NUT FW.06 X.8 X.060 SAE CS.75-6 X.00 HX G5 CS.75-6 X.5 HX G5 NOTES: 5598_06-7

14 _06

15 Section Hydraulic System Transmission Service Parts Steering Park Brake _06 -

16 Hydraulic System _06

17 Hydraulic System INDEX NO. PART NO. QTY DESCRIPTION CS.-8 X.50 HX G5 FW. X.687 X.05/.080H TOW LINK ROD CB.50-0 X.65 ZNYC RS TOW VALVE BRACKET LS TOW VALVE BRACKET (NOT SHOWN) SPRING FW.8 X.65 X.05/.080 HD ZN/YL NT.50-0 HX ZY NL IDLER PULLEY FW.65 X.00 X. ZNYC CS.65- X.75 HX G5 BELT, A SEC, 67.6 EL CS.75-6 X 8.50 G5 HX ZN FW.06 X.8 X.060 SAE LS TRANSMISSION RS TRANSMISSION NT.-8 HX G5 ZNYC NT.75-6 NL G5 SPACER TRANSMISSION GUARD SC.50-0 X.50 HX FL STP NOTES:. Torque to 0 ft-lbs.. Torque to 7 ft-lbs. 5598_06 -

18 Hydraulic System SOME FRAME PARTS REMOVED FOR CLARITY _06

19 Hydraulic System INDEX NO. PART NO. QTY DESCRIPTION CS.65- X.5 HX G5 ZY PUMP IDLER SPRING / COIL PL. IDLER SPACER IDLER PULLEY NT.65- HX G5 ZNYC NT.500- NL G5 BEARING DISC BUSHING CS.500- X.75 HX G5 NOTES: 5598_06-5

20 Hydraulic System _06

21 Hydraulic System INDEX NO. PART NO. QTY " DESCRIPTION GROMMET OVERFLOW TANK (WITH CAP) SPRING CLAMP HOSE HOSE, 0.50" LOW PRESSURE CS.50-0 X.75 HX G5 FITTING, 90-9/6 SAE CN.50-0 X.9 MAX THK OVERFLOW TANK CAP NOTES: 5598_06-7

22 Transmission Service Parts LEFT SIDE SHOWN; RIGHT SIDE SIMILAR _06

23 Transmission Service Parts INDEX NO. PART NO. QTY DESCRIPTION FAN/PULLEY KIT BRAKE ARM RETAINING CLIP OIL FILTER LS FILTER GUARD RS FILTER GUARD (NOT SHOWN) BOLT HUB KIT NOTES: 5598_06-9

24 Steering _06

25 Steering INDEX NO. PART NO. QTY DESCRIPTION STEERING BAR (WITH GRIP) CS.75-6 X.75 HX G5 CS.75-6 X.50 BH BO FW.06 X.8 X.060 SAE NT.75-6 HX G5 ZNY BUSHING LOCK COLLAR ID RS STEER BOX LS STEER BOX (NOT SHOWN) RS STEER LEVER LS STEER LEVER (NOT SHOWN) NT.- HX NL ZN FW. X.687 X.05/.080H NT.75-6 NL G5 STEERING DAMPER BALL STUD LW. INT-EXT TOOTH NT.-8 HX G5 ZNYC PUMP ROD PIVOT TUBE CS.-8 X.00 HX G5 NT.-8 HX FLK ZNYC CAP LOCK STEERING BAR GRIP NOTES: 5598_06 -

26 Park Brake RS STEER LEVER BRAKE ARM SPRING CLIP RIGHT SIDE SHOWN; LEFT SIDE IS SIMILAR BRAKE ARM DETAIL _06

27 Park Brake INDEX NO. PART NO. QTY DESCRIPTION PUSH BUTTON SWITCH NUT PLATE,.0 CENTERS NT.75-6 NL G5 FW.06 X.8 X.060 SAE CS 0- X.75 HX FLK ZN CS.75-6 X.50 HX G5 Z BUSHING FW. X.687 X.05/.080H NT.- HX NL ZN BRAKE ROD ASSEMBLY NT.50-8 HX JAM ZNYC FW.8 X.65 X.05/.080 HD ZN/YL RS BELLCRANK LS BELLCRANK (NOT SHOWN) BALL JNT, W/ STUD /-8 BRAKE ROD CS.50-0 X.75 HX G5 RS ACT BRACKET LS ACT BRACKET (NOT SHOWN) NT.50-0 HX G5 ZNYC SPRING OVERTRAVEL SPRING NT.50-0 HX ZY NL NOTES: 5598_06 -

28 - 5598_06

29 Section Wheel & Tire Drive Wheel Breakdown Front Wheel Breakdown _06 -

30 Wheel & Tire _06

31 Wheel & Tire INDEX NO. PART NO. QTY DESCRIPTION TIRE/WHEEL 0 X 8-0 (6" & " MOWERS) TIRE/WHEEL 0 X 0-0 (6" MOWERS) WHEEL NUT CS.500- X.5 HX G5 ZN FW.50 X.5 X.87 SPL FW.5 X.75 X.5 ZNY BEARING SPACER NT HX ZY NL FW.760 X.65 X.08 ZNYC FORK CS X 8.00 HX G5 TIRE/WHEEL X 5.00 PLASTIC WHEEL (WITH HARDWARE) NT.500- NL G5 CS.500- X.5 HX G5 FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to ft-lbs. 5598_06 -

32 Drive Wheel Breakdown TIRE/WHEEL ASSEMBLY (6" & " MOWERS) INDEX NO. PART NO. QTY DESCRIPTION TIRE 0 X 8-0 WHEEL TIRE VALVE TIRE/WHEEL ASSEMBLY (6" MOWERS) TIRE 0 X 0-0 WHEEL TIRE VALVE NOTES: _06

33 Front Wheel Breakdown INDEX NO. PART NO. QTY DESCRIPTION WHEEL BEARING TIRE X 5.00 WHEEL TIRE VALVE NOTES: 5598_06-5

34 _06

35 Section 5 Engine, Kawasaki FR5V & FR600V Engine, Kawasaki FR65V EVAP System S/N 0807 & Higher Fuel System S/N 0807 & Higher EVAP System S/N Prior to Fuel System S/N Prior to Engine Service Parts, Kawasaki EVAP & Fuel Service Parts S/N 0807 & Higher EVAP & Fuel Service Parts S/N thru EVAP & Fuel Service Parts S/N Prior to _06 5-

36 Engine, Kawasaki FR5V & FR600V 7 6 0A FUSE RED/BLK 5 8 BLK _06

37 Engine, Kawasaki FR5V & FR600V INDEX NO. PART NO. QTY. N/A K DESCRIPTION KAWASAKI FR5V & FR600V ENGINE RED BATTERY CABLE BOOT NT.50-0 HX G5 ZNYC FW.8 X.65 X.05/.080 HD ZN/YL POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS M8 X.5 X 6 HX G0.9 FW. X.687 X.05/.080H NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH MUFFLER CLUTCH ANCHOR NT.-8 HX G5 ZNYC WIRE TIE CS.-8 X.00 HX G5 PULLEY KEY / SQ X 0.66 LG CLUTCH HARNESS PIGTAIL CLUTCH KIT FW.5 X. X.9 HRD CS.7-0 X.5 HX G5 P85 GROMMET.5" GM. X.75 X.7 X. CB.50-0 X.65 ZNYC FW.06 X.8 X.060 SAE CS.75-6 X.5 HX G5 P85 MUFFLER SHIELD CB.-8 X.75 FUL ZN OIL DRAIN VALVE NOTES:. Part of the wire harness.. Supplied with the engine.. Torque to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener. 5598_06 5-

38 Engine, Kawasaki FR5V & FR600V A 6 B 5 INDEX NO. PART NO. QTY " " DESCRIPTION CLAMP, /6" /6" VAPOR LINE /" FUEL LINE HOSE CLAMP NOTES: FUEL & VAPOR LINE LENGTHS A B 9" TEE TO ENGINE PURGE PORT (VAPOR) 7" VALVE TO FUEL FILTER (FUEL) _06

39 This page intentionally left blank. 5598_06 5-5

40 _06 Engine, Kawasaki FR65V RED/BLK 5 6 BLK BLK 0A FUSE

41 Engine, Kawasaki FR65V INDEX NO. PART NO. QTY. N/A K DESCRIPTION KAWASAKI FR65V ENGINE RED BATTERY CABLE BOOT NT.50-0 HX G5 ZNYC FW.8 X.65 X.05/.080 HD ZN/YL POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS M8 X.5 X 6 HX G0.9 FW. X.687 X.05/.080H NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH MUFFLER CLUTCH ANCHOR NT.-8 HX G5 ZNYC WIRE TIE CS.-8 X.00 HX G5 PULLEY KEY / SQ X 0.66 LG CLUTCH HARNESS PIGTAIL CLUTCH KIT FW.5 X. X.9 HRD CS.7-0 X.5 HX G5 P85 GROMMET.5" GM. X.75 X.7 X. CB.50-0 X.65 ZNYC FW.06 X.8 X.060 SAE CS.75-6 X.5 HX G5 P85 MUFFLER SHIELD CB.-8 X.75 FUL ZN OIL DRAIN VALVE NOTES:. Part of the wire harness.. Torque to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Supplied with the engine. 5598_06 5-7

42 Engine, Kawasaki FR65V A 6 B 5 INDEX NO. PART NO. QTY " " DESCRIPTION CLAMP, /6" /6" VAPOR LINE /" FUEL LINE HOSE CLAMP NOTES: FUEL & VAPOR LINE LENGTHS A B 9" TEE TO ENGINE PURGE PORT (VAPOR) 7" VALVE TO FUEL FILTER (FUEL) _06

43 This page intentionally left blank. 5598_06 5-9

44 EVAP System S/N 0807 & Higher A C B _06

45 EVAP System S/N 0807 & Higher INDEX NO. PART NO. QTY " DESCRIPTION /6" VAPOR LINE GM.750 X.88 X.00 X. PLASTIC TEE, /6" CS.-8 X.00 HX G5 FW. X.687 X.05/.080H NT.-8 HX FLK ZNYC LOOP CLAMP VACUUM BREAKER NOTES: VAPOR LINE LENGTHS A B C 6" LEFT TANK TO TEE (VAPOR) 9" TEE TO VACUUM BREAKER (VAPOR) 7" RIGHT TANK TO VACUUM BREAKER (VAPOR) 5598_06 5-

46 Fuel System S/N 0807 & Higher 9 D E _06

47 Fuel System S/N 0807 & Higher INDEX NO. PART NO. QTY " DESCRIPTION HOSE CLAMP /" FUEL LINE FUEL VALVE -WAY RATCHETING GAS CAP.5" LS FUEL TANK ASSEMBLY RS FUEL TANK ASSEMBLY FW.06 X.8 X.060 SAE CS.75-6 X.75 HX G5 BUMPER NOTES: FUEL LINE LENGTHS D E 8" LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO VALVE (FUEL) 5. Torque to 0 ft-lbs. 5598_06 5-

48 EVAP System S/N Prior to 0807 A C B _06

49 EVAP System S/N Prior to 0807 INDEX NO. PART NO. QTY " DESCRIPTION /" FUEL LINE HOSE CLAMP PLASTIC TEE /" X /" X /6" GM.750 X.88 X.00 X. CS.-8 X.00 HX G5 FW. X.687 X.05/.080H NT.-8 HX FLK ZNYC LOOP CLAMP VACUUM BREAKER NOTES: VAPOR LINE LENGTHS A B C 6" LEFT TANK TO TEE (VAPOR) 9" TEE TO VACUUM BREAKER (VAPOR) 7" RIGHT TANK TO VACUUM BREAKER (VAPOR) 5598_06 5-5

50 Fuel System S/N Prior to 0807 D 0 E _06

51 Fuel System S/N Prior to 0807 INDEX NO. PART NO. QTY DESCRIPTION LS FUEL TANK ASSEMBLY RS FUEL TANK ASSEMBLY RATCHETING GAS CAP.5" FUEL VALVE -WAY FW.06 X.8 X.060 SAE CS.75-6 X.75 HX G5 BUMPER NOTES: FUEL LINE LENGTHS D E 8" LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO VALVE (FUEL). Torque to 0 ft-lbs. 5598_06 5-7

52 Engine Service Parts, Kawasaki INDEX NO. PART NO. QTY DESCRIPTION AIR FILTER IN-LINE FUEL FILTER OIL FILTER NOTES: _06

53 EVAP & Fuel Service Parts S/N 0807 & Higher 5 INDEX NO. PART NO. QTY DESCRIPTION VENT FITTING GROMMET SUCTION HOSE ASSY 9.5" GROMMET VACUUM BREAKER FILTER NOTES: 5598_06 5-9

54 EVAP & Fuel Service Parts S/N thru INDEX NO. PART NO. QTY DESCRIPTION VENT FITTING GROMMET SUCTION HOSE ASSY 9.5" GROMMET VACUUM BREAKER FILTER NOTES: _06

55 EVAP & Fuel Service Parts S/N Prior to INDEX NO. PART NO. QTY DESCRIPTION VENT FITTING KIT SUCTION HOSE ASSY 9.5" GROMMET VACUUM BREAKER FILTER NOTES: 5598_06 5-

56 5-5598_06

57 Section 6 Battery Instrument Panel _06 6-

58 Battery _06

59 Battery INDEX NO. PART NO. QTY DESCRIPTION CS.-8 X.000 HX G5 FW. X.687 X.05/.080H BATTERY CABLE SUPPORT BATTERY CLAMP STRAP LW.50 INT-EXT TOOTH Z CS.50-0 X.750 HX G5 NT.50-0 HX GR.5 ZNYC RED BATTERY CABLE BOOT CN.-8 X.00 MAX THK GROMMET NOTES: 5598_06 6-

60 Instrument Panel A FUSE 0A FUSE BLK ORG ORG YEL/BLK _06

61 Instrument Panel INDEX NO. PART NO. QTY DESCRIPTION CHOKE CABLE PTO SWITCH KEY ASSEMBLY IGNITION SWITCH CB 0- X.500 ZYNC NT #0- HX NL ZN WIRE HARNESS HOUR METER THROTTLE CABLE FW.9 X.500 X.08 ZNYC CS.50-0 X.500 HX G5 FW.8 X.65 X.05/.080 HD ZN/YL INSTRUMENT PANEL (WITH DECAL) INSTRUMENT PANEL DECAL WIRE TIE SEALED RELAY (WITH BRACKET) CLUTCH CONNECTOR REPAIR KIT NOTES:. Part of the wire harness. 5598_06 6-5

62 _06

63 Section 7 6" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware _06 7-

64 6" Service Deck _06

65 6" Service Deck INDEX NO. PART NO. QTY DESCRIPTION DECK 6" (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK DISCHARGE CHUTE DECAL BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL NOTES: 5598_06 7-

66 6" Deck Pulleys & Spindles _06

67 6" Deck Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.65- X.50 HX G5 FW.65 X.00 X. ZNYC DUST SHIELD WITH OFFSET DECK IDLER SPACER IDLER PULLEY, NHI 5.0" IDLER SLIDE SPRING / COIL PL. CHAIN, LINK NT.-8 HX ZY NL FW. X.687 X.05/.080H SHORT IDLER SLIDE CS.500- X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY DRIVE PULLEY NT.75-6 HX G5 ZNY FW.06 X.8 X.060 SAE CB.-8 X.75 FUL ZN NT.500- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) FW.00 X.50 X. ZN SPINDLE ASSEMBLY CS.75-6 X.75 HX G5 CS.-8 X.75 HX G5 HEAVY DUTY PULLER (S/N 09 & HIGHER) DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 09) NT.-8 HX G5 ZNYC CS.500- X.5 HX G5 FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 5598_06 7-5

68 6" Deck _06

69 6" Deck INDEX NO. PART NO. QTY DESCRIPTION DISCHARGE CHUTE NT.75-6 NL G5 FW.06 X.8 X.060 SAE CHUTE PIN CHUTE BRACKET TORSION SPRING CHUTE MOUNT PLATE CB.75-6 X.00 G5 ZNY CS.-8 X.75 HX G5 FW. X.687 X.05/.080H RS PULLEY COVER LS PULLEY COVER BELT, A 7" EL BLADE,7.86"-L-F-CW BLADE, 7.86"-MUL-F-CW BLADE, 7.86"-GAT-F-CW BLADE, 7.86"-CAT-F-CW CW.6 X.5 X.87 PNT CS.65- X.5 HX G5 Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 5598_06 7-7

70 " Service Deck _06

71 " Service Deck INDEX NO. PART NO. QTY DESCRIPTION DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK DISCHARGE CHUTE DECAL BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL NOTES: 5598_06 7-9

72 " Deck Pulleys & Spindles _06

73 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.65- X.50 HX G5 FW.65 X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY, NHI 5.0" DECK IDLER SPACER IDLER SLIDE SPRING / COIL PL. CHAIN, LINK NT.-8 HX ZY NL FW. X.687 X.05/.080H SHORT IDLER SLIDE CS.500- X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY DECK SPINDLE PULLEY NT.75-6 HX G5 ZNY FW.06 X.8 X.060 SAE CB.-8 X.75 FUL ZN NT.500- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) CS.75-6 X.75 HX G5 SPINDLE ASSEMBLY FW.00 X.50 X. ZN CS.-8 X.75 HX G5 HEAVY DUTY PULLER (S/N 0596 & HIGHER) DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 0596) NT.-8 HX G5 ZNYC CS.500- X.5 HX G5 FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 5598_06 7-

74 " Deck _06

75 " Deck INDEX NO. PART NO. QTY DESCRIPTION DISCHARGE CHUTE TORSION SPRING NT.75-6 HXZY NL FW.06 X.8 X.060 SAE CHUTE BRACKET CHUTE PIN CHUTE MOUNT PLATE CB.75-6 X.00 G5 ZNY CS.-8 X.750 HX G5 FW. X.687 X.05/.080H RS PULLEY COVER LS PULLEY COVER BELT, A-SEC 5" EL BLADE, 0.50"-L-F-CW BLADE, 0.50"-MUL-F-CW BLADE, 0.50"-GAT-F-CW BLADE, 0.50"-CAT-F-CW CW.6 X.50 X.87 PNT CS.65- X.5 HX G5 Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 5598_06 7-

76 6" Service Deck _06

77 6" Service Deck INDEX NO. PART NO. QTY DESCRIPTION DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK DISCHARGE CHUTE DECAL BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL NOTES: 5598_06 7-5

78 6" Deck Pulleys & Spindles _06

79 6" Deck Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.65- X.50 HX G5 FW.65 X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY, NHI 5.0" DECK IDLER SPACER IDLER SLIDE SPRING / COIL PL. CHAIN, LINK NT.-8 HX ZY NL FW. X.687 X.05/.080H SHORT IDLER SLIDE CS.500- X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY DECK SPINDLE PULLEY CB.-8 X.75 FUL ZN NT.75-6 HX G5 ZNY FW.06 X.8 X.060 SAE NT.500- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) CS.75-6 X.75 HX G5 SPINDLE ASSEMBLY FW.00 X.50 X. ZN CS.-8 X.75 HX G5 HEAVY DUTY PULLER (S/N 059 & HIGHER) DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 059) NT.-8 HX G5 ZNYC CS.500- X.5 HX G5 FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 5598_06 7-7

80 6" Deck _06

81 6" Deck INDEX NO. PART NO. QTY DESCRIPTION DISCHARGE CHUTE TORSION SPRING NT.75-6 HXZY NL FW.06 X.8 X.060 SAE CHUTE PIN CHUTE BRACKET CHUTE MOUNT PLATE CB.75-6 X.00 G5 ZNY CS.-8 X.750 HX G5 FW. X.687 X.05/.080H RS PULLEY COVER LS PULLEY COVER BELT, A " EL BLADE,.50"-L-F-CW BLADE, F.50"-MUL-F-CW BLADE, F.50"-GAT-F-CW BLADE, F.50"-CAT-F-CW CW.6 X.50 X.87 PNT CS.65- X.5 HX G5 Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 5598_06 7-9

82 Deck Lift _06

83 Deck Lift INDEX NO. PART NO. QTY DESCRIPTION STOP HANDLE HEIGHT ADJ STOP DECK LIFT INDICATOR E CLIP.00 X.65 X.05 FW.78 X.50 X.0 ZNYC CE.750 X.5 X.75 HEAD DECK LIFT SPRING NT.7- HX FLG ZN GREASE FITTING STRAIGHT DECK LIFT CHAIN CS.7- X.750 HX G5 CS.-8 X.50 FLTHR G NT.-8 HX G5 ZNYC DECK LEVELER YOKE FW.5 X.06 X.090 SAE CS.7- X.750 FULTH NOTES: 5598_06 7-

84 Deck Mounting Hardware _06

85 Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION CS.500- X.750 HX G5 NT.500- HX G8 ZY NL NOTES: 5598_06 7-

86 7-5598_06

87 Section 8 Seat Seat Service Parts ROPS _06 8-

88 Seat _06

89 Seat INDEX NO. PART NO. QTY DESCRIPTION STANDARD SEAT CS.-8 X.00 HX G5 FW. X.687 X.05/.080H FW.0 X.00 X.08 ZNY NT.7-0 HX G5 ZNYC CS.7-0 X.5 G5 ZNY SEAT BELT SEAT BELT CROSS BAR SEAT PAN (WITH DECAL) CS.-8 X.75 HX G5 NT.-8 HX G5 ZNYC CS.75-6 X.5 HX G5 FW.06 X.00 X. HRD Z SEAT SPRING 50 LB/IN FW.9 X.5 X.060 ZNY LOOP CLAMP NT.75-6 NL G5 FW.06 X.8 X.060 SAE CS.75-6 X.00 HX G5 BATTERY WARNINGS DECAL CS.75-6 X.50 HX G5 Z TORSION SPRING SEAT LATCH SB.75 X.75 SH.-8 NOTES:. Do not torque the nut; the seat pan and seat latch must pivot freely. 5598_06 8-

90 Seat Service Parts _06

91 Seat Service Parts INDEX NO. PART NO. QTY DESCRIPTION SEAT SWITCH ARMREST KIT LS ARMREST ASSEMBLY (WITH BRACKET) RS ARMREST ASSEMBLY (WITH BRACKET) MOLDED ARMRESTS ARMREST STOP ASSEMBLY NOTES: 5598_06 8-5

92 ROPS 9 VIEWED FROM FRONT _06

93 ROPS INDEX NO. PART NO. QTY DESCRIPTION ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) HAND KNOB LYNCH PIN W/ LANYARD CS.500- X.5 HX G5 ROPS STOP NT.500- UNT LK G8 ZN CS.500- X.75 HX G5 Z FW.5 X.06 X.090 SAE ROPS DECAL NOTES:. Torque to 55 ft-lbs. 5598_06 8-7

94 _06