Hustler X-One Parts Manual

Transcription

1 Hustler X-One Parts Manual 00 South Ridge Road Hesston, Kansas 70

2

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Footrest Engine Guard, FX80 Only Engine Guard Section Hydraulic System Hydraulic Pump Service Parts Hydraulic Motor Service Parts Steering Steering Sub Assembly Pump Drive Brake Section Wheel & Tire Wheel & Tire, Flex Forks Front Tire Breakdown Smooth Front Tire Breakdown Ribbed Drive Wheel Breakdown Section Engine, Kawasaki FX9V & FX70V Engine, Kawasaki FX9V & FX70V Engine, Kawasaki FX80V Engine Service Parts, Kawasaki FX9V, FX70V & FX80V Engine, Kohler CV Engine Service Parts, Kohler CV Fuel System S/N 00 & Higher Fuel System S/N Prior to Fuel & Evap Service Parts S/N 097 & Higher Fuel & Evap Service Parts S/N Prior to Section Battery Instrument Panel Section 7 8" Side Discharge Service Deck " Side Discharge Deck Pulleys & Spindles " Side Discharge Deck EX_ c-

4 " Side Discharge Service Deck " Deck Pulleys & Spindles " Side Discharge Deck " Side Discharge Service Deck " Side Discharge Deck Pulleys & Spindles " Side Discharge Deck Side Discharge Deck Lift Side Discharge Deck Mounting Hardware " Rear Discharge Service Deck " Rear Discharge Pulleys & Spindles " Rear Discharge Deck Dust Shield " Rear Discharge Deck " Rear Discharge Pulleys " Rear Discharge Spindles " Rear Discharge Dust Shield " Rear Discharge Deck " Rear Discharge Service Deck Rear Discharge Deck Lift Rear Discharge Deck Mounting Hardware Section 8 Seat, Deluxe S/N & Higher Seat, Deluxe S/N Prior to Seat Service Parts, Deluxe Seat Service Parts, Super Deluxe ROPS c- 7EX_

5 General Information This Manual covers Hustler X-One models 900EX, 90EX, 909EX, 907EX, 90EX, 90EX, 900EX, 909EX & 97EX. Service Literature PART NO EX DESCRIPTION OPERATOR S MANUAL X-ONE SERVICE MANUAL WARRANTY STATEMENT Options Available From Your Dealer PART NO. DESCRIPTION PART NO. DESCRIPTION 0 FLEX FORK 90 SINGLE REAR ANTI-SCALP HITCH KIT 9 DUAL REAR ANTI-SCALP 0 LIGHT KIT 0097 SUSPENSION KIT 7 " DECK MULCH KIT 9 STEERING LEVER EXTENSION SEMI-PNEUMATIC TIRE 0" DECK MULCH KIT 900 8" CATCHER ADAPTER KIT 90 8" SAND KIT 90 " CATCHER ADAPTER KIT 907 " SAND KIT 90 0" CATCHER ADAPTER KIT 79 0" SAND KIT 90 CATCHER -BAG Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 7EX_ -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 M 70-7EX_

7 Section Frame Footrest Engine Guard, FX80 Only Engine Guard EX_ -

8 Frame EX_

9 Frame INDEX NO. PART NO. QTY N/A DESCRIPTION 8" FRAME (WITH DECALS & RIVET NUTS) " FRAME (WITH DECALS & RIVET NUTS) 0" FRAME (WITH DECALS & RIVET NUTS) " RD FRAME (WITH DECALS & RIVET NUTS) 0" RD FRAME (WITH DECALS & RIVET NUTS) DECK HEIGHT DECAL /-0 THREAD RIVET NUT SERIAL NUMBER / SPEC DECAL SAFE OPERATION DECAL /8- THREAD RIVET NUT /- THREAD RIVET NUT HOT DECAL HUSTLER ID DECAL STEP TREAD NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 7EX_ -

10 Footrest - 7EX_

11 Footrest INDEX NO. PART NO. QTY DESCRIPTION FLOOR PLATE BUMPER LOWER STEP TREAD NOTES: 7EX_ -

12 Engine Guard, FX80 Only EX_

13 Engine Guard, FX80 Only INDEX NO. PART NO. QTY DESCRIPTION DEFLECTOR CS.00- X.0 HX G FW. X.0 X.090 SAE NT.00- HX G8 ZY NL SPACER. PLASTIC WHEEL SHIELD SHIELD SPACER CN.-8 X.0 MAX THK RS ENGINE GUARD CENTER BUMPER LS ENGINE GUARD CS.7- X.00 HX G FW.0 X.8 X.00 SAE /8- THREAD RIVET NUT CS.-8 X. HX G FW. X.87 X.0/.080H CS.00- X. HX G ZN CS.-8 X.87 HX G ZN NOTES: 7EX_ -7

14 Engine Guard EX_

15 Engine Guard INDEX NO. PART NO. QTY DESCRIPTION DEFLECTOR CS.00- X.0 HX G FW. X.0 X.090 SAE NT.00- HX G8 ZY NL SPACER. PLASTIC WHEEL SHIELD SHIELD SPACER CN.-8 X.0 MAX THK RS ENGINE GUARD CENTER BUMPER LS ENGINE GUARD CS.7- X.00 HX G FW.0 X.8 X.00 SAE /8- THREAD RIVET NUT CS.-8 X. HX G FW. X.87 X.0/.080H CS.00- X. HX G ZN CS.-8 X.87 HX G ZN CABLE SHIELD CN.0-0 X. MAX THK FW.8 X. X.0/.080H CS.0-0 X. HX G NOTES: 7EX_ -9

16 -0 7EX_

17 Section Hydraulic System Hydraulic Pump Service Parts Hydraulic Motor Service Parts Steering Steering Sub Assembly Pump Drive Brake _EX -

18 Hydraulic System EX_

19 Hydraulic System INDEX NO. PART NO. QTY X DESCRIPTION BREATHER CAP STRAINER HYDRAULIC RESERVOIR CS.7- X. HX G FW.0 X.8 X.00 SAE NT.7- HX G ZNYC FW. X.8 X.00 ZNYC CS.7- X.00 HX G HYDRAULIC FILTER ELEMENT VIBRATION MOUNT NT.7- HX G ZNY MOTOR FW. X.0 X.090 SAE NT.00- UNT LK G8 ZN CS.00- X.0 SQ G CS.7- X.7 HX G FTG, 90 -MORB/-BT LEFT PUMP SUCTION HOSE RIGHT PUMP SUCTION HOSE LEFT PUMP RETURN HOSE RIGHT PUMP RETURN HOSE FTG, -MORB/-BT FTG, 90-0MORB/-8MORFS FTG, 90-8MORB/-8MORFS FTG, STR-MORB/-FORB TUBE, RP-BM RT LOOP TUBE, LP-TM RT LOOP TUBE, LP-TM LT LOOP TUBE, RP-BM LT LOOP FTG, STR-8MORB HEX PLUG RS HYDRO PUMP CC W/FAN LS HYDRO PUMP CC W/FAN NOTES: 7EX_ -

20 Hydraulic Pump Service Parts INDEX NO. PART NO. QTY DESCRIPTION PUMP FAN SHROUD PUMP FAN KIT PUMP SHROUD BRACKET PUMP SEAL KIT (NOT SHOWN) NOTES: - 7EX_

21 Hydraulic Motor Service Parts INDEX NO. PART NO. QTY DESCRIPTION WOODRUFF KEY CASTLE NUT SEAL KIT (NOT SHOWN) NOTES: 7EX_ -

22 Steering STEERING SUB-ASSEMBLY RIGHT SIDE SHOWN LEFT SIDE SIMILAR - 7EX_

23 Steering INDEX NO. PART NO. QTY DESCRIPTION NT.00- HX JAM ZNYC SS /- X.0 SH ZNYC STEERING COVER (WITH DECALS) CS.7- X.7 HX G FW.0 X.8 X.00 SAE NT.7- HX G ZNY CS.7- X.00 HX G STEERING BAR GRIP HANDLE (WITH STEERING BAR GRIP) WEAR TAPE X-ONE ID DECAL MADE IN USA DECAL CS.0-0 X.0 HX G FW.8 X. X.0/.080H NT.0-0 HX ZY NL NT.- HX NL ZN FW. X.87 X.0/.080H PUMP ARM PUMP ROD ADJUSTER NOTES:. For mowers with serial numbers prior to 08 order the Pump Arm Kit 98. 7EX_ -7

24 Steering Sub Assembly 0 RIGHT SIDE SHOWN LEFT SIDE SIMILAR EX_

25 Steering Sub Assembly INDEX NO. PART NO. QTY DESCRIPTION STEERING ARM NT.7- HX ZY NL CS.7- X.7 HX G STEERLEVER BUSHING SS.00- X.00 SH ZY NT.-8 HX G ZNYC FW.70 X.0 X. ZN BUSHING FW. X.00 X. HRD Z RS STEERING BOX LS STEERING BOX GM.70 X.88 X.00 X. BALL STUD DAMPER LOCK COLLAR 0.77 ID STEER PIVOT TUBE SWITCH LW. INT-EXT TOOTH NT.-8 HX FLK ZNYC NOTES: 7EX_ -9

26 Pump Drive EX_

27 Pump Drive INDEX NO. PART NO. QTY K DESCRIPTION CS.00- X.00 HX G FW.0 X. X.87 SPL NT.-8 HX G ZNYC FW. X.87 X.0/.080H CLUTCH ANCHOR CS.-8 X.00 HX G KEY / SQ X.0 LG ENG PULLEY.78 OP CLUTCH KIT CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD CS.7-0 X.0 HX G P8 CS.7-0 X.00 HX G P8 (HONDA ENGINE ONLY) PUMP PULLEY.78 OP SS.-8 X.7 SQ-HD KEY MM X 0MM IDLER PIVOT BUSHING CS.- X.7 HX G " FLAT IDLER PULLEY TENSIONER IDLER SPRING EB,.7- X.00 FUL THD NT.7- HX G ZNY FW.0 X.8 X.00 SAE GREASE FITTING STRAIGHT IDLER PIVOT BUSHING FW. X.0 X.090 SAE NT.00- HX G8 ZY NL BELT,. A-SEC NOTES:. Torque to 8 ft-lbs. Do not reuse the fastener if it is loosened or removed. Replace it with a new fastener. Use only hand tools to install this fastener.. Torque to ft-lbs. 7EX_ -

28 Brake STEERING LEVER EX_

29 Brake INDEX NO. PART NO. QTY DESCRIPTION NT.7- HX ZY NL FW.0 X.8 X.00 SAE BUSHING NT.- HX NL ZN FW. X.87 X.0/.080H BRAKE ROD ASSEMBLY RS BRAKE BELLCRANK LS BRAKE BELLCRANK NT.7- HX G ZNY CS.7- X.0 HX G CS.7- X.0 HX G BRAKE LINK TURNBUCKLE NT.-8 HX G ZNYC BRAKE ASSEMBLY HUB ASSEMBLY (WITH STUDS) BRAKE ARM CS 0.-8 X 0.7 HS G8 FLANGE HEAD CS.7- X.7 HX G CB.-8 X.00 FULL ZN WHEEL STUD LUG /-0 NOTES:. Included with the wheel motor.. Torque to 0-0 ft-lbs.. Torque the bolt to 7 ft-lbs. 7EX_ -

30 - 7EX_

31 Section Wheel & Tire Wheel & Tire, Flex Forks Front Tire Breakdown Smooth Front Tire Breakdown Ribbed Drive Wheel Breakdown _EX -

32 Wheel & Tire 7 8-7EX_

33 Wheel & Tire INDEX NO. PART NO. QTY N/A DESCRIPTION CS.00- X. HX G ZN FW.0 X. X.87 SPL FW. X.7 X. ZNY BEARING SPACER TIRE/WHEEL ASSEMBLY X 9.0 (8" & " DECKS) TIRE/WHEEL ASSEMBLY X (0" DECKS) WHEEL NUT FRONT WHEEL SUB-ASSEMBLY NOTES:. Torque to 7 ft-lbs. 7EX_ -

34 Wheel & Tire, Flex Forks 7 FRONT WHEEL ASSEMBLY - 7EX_

35 Wheel & Tire, Flex Forks INDEX NO. PART NO. QTY DESCRIPTION CS.00- X. HX G ZN FW.0 X. X.87 SPL FW. X.7 X. ZNY BEARING SPACER TIRE/WHEEL ASSEMBLY X 9.0 (USED WITH 8" & " DECKS) TIRE/WHEEL ASSEMBLY X X (USED WITH 0" DECK) WHEEL NUT NOTES:. Torque to 7 ft-lbs. 7EX_ -

36 Front Tire Breakdown Smooth EX_

37 Front Tire Breakdown Smooth INDEX NO. PART NO. QTY DESCRIPTION FORK NT.70-0 HX ZY NL FW.70 X. X.08 ZNYC CS.70-0 X 9.0 HX ZY TIRE/WHEEL ASSEMBLY X.0 WHEEL BEARING BEARING SPACER VALVE STEM WHEEL, X. TIRE, X.0- SMOOTH NOTES: 7EX_ -7

38 Front Tire Breakdown Ribbed EX_

39 Front Tire Breakdown Ribbed INDEX NO. PART NO. QTY DESCRIPTION FORK CS.70-0 X 9.0 HX ZY FW.70 X. X.08 ZNYC NT.70-0 HX ZY NL TIRE/WHEEL ASSEMBLY X.0 TIRE X. WHEEL BEARING WHEEL X. VALVE STEM BEARING SPACER NOTES: 7EX_ -9

40 Drive Wheel Breakdown TIRE/WHEEL ASSEMBLY (8" & " DECKS) INDEX NO. PART NO. QTY. DESCRIPTION TIRE X 9.0- WHEEL X 7.00 VALVE STEM 7808 TIRE/WHEEL ASSEMBLY (0" DECKS) INDEX NO. PART NO. QTY DESCRIPTION TIRE X - WHEEL X 8.0 VALVE STEM NOTES: -0 7EX_

41 Section Engine, Kawasaki FX9V & FX70V Engine, Kawasaki FX9V & FX70V Engine, Kawasaki FX80V Engine Service Parts, Kawasaki FX9V, FX70V & FX80V Engine, Kohler CV Engine Service Parts, Kohler CV Fuel System S/N 00 & Higher Fuel System S/N Prior to Fuel & Evap Service Parts S/N 097 & Higher Fuel & Evap Service Parts S/N Prior to _EX -

42 Engine, Kawasaki FX9V & FX70V 9 0 0A FUSE TO FUEL VALVE TO VAPOR TEE EX_

43 Engine, Kawasaki FX9V & FX70V INDEX NO. PART NO. QTY. N/A " " " 000 DESCRIPTION KAWASAKI FX9V & FX70V ENGINE AIR FILTER INDICATOR ELBOW STREET FITTING /" VAPOR LINE CLAMP, /" OIL DRAIN VALVE OIL DRAIN HOSE MUFFLER CS.7- X.00 HXFLK FW.9 X. X.00 ZNY CABLE GUIDE LOOP CLAMP FW. X.87 X.0/.080 NT.-8 HX G ZNYC CS.-8X.7 HX G FW.0 X.8 X.00 SAE CS.7- X. HX G P8 NT.7- HX FLK ZNYC FAN CAP WIRE TIE RED POSITIVE BATTERY CABLE LW. INT-EXT TOOTH NEGATIVE BATTERY CABLE CS M8 X. X G0.9 /" FUEL LINE HOSE CLAMP NOTES:. Supplied with the engine.. Part of the wire harness.. Torque the cap screw to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 7EX_ -

44 Engine, Kawasaki FX9V & FX70V EX_

45 Engine, Kawasaki FX9V & FX70V INDEX NO. PART NO. QTY. N/A " DESCRIPTION KAWASAKI FX9V & FX70V ENGINES AIR FILTER INDICATOR ELBOW STREET FITTING OIL DRAIN VALVE OIL DRAIN HOSE CABLE GUIDE NT.7- HX FLK ZNYC LOOP CLAMP FW. X.87 X.0/.080H CS.-8 X.7 HX G CS M8 X. X HX G0.9 MUFFLER CS.7- X.00 HXFLK FW.9 X. X.00 ZNY FW.0 X.8 X.00 SAE CS.7- X. HX G P8 NOTES:. Supplied with the engine.. Torque the bolt to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 7EX_ -

46 Engine, Kawasaki FX9V & FX70V A FUSE 8 A - 7EX_

47 Engine, Kawasaki FX9V & FX70V INDEX NO. PART NO. QTY " 000 DESCRIPTION FAN CAP WIRE TIE RED POSITIVE BATTERY CABLE LW. INT-EXT TOOTH NEGATIVE BATTERY CABLE /" FUEL LINE HOSE CLAMP NOTES: FUEL LINE LENGTHS A " FUEL VALVE TO FUEL FILTER. Part of the wire harness. 7EX_ -7

48 Engine, Kawasaki FX80V EX_

49 Engine, Kawasaki FX80V INDEX NO. PART NO. QTY. N/A DESCRIPTION KAWASAKI FX80V ENGINE AIR FILTER INDICATOR ELBOW STREET FITTING SHIELD CS M8 X. X G0.9 HX NT.-8 HXFLK ZNYC LIFT HOOK OIL DRAIN VALVE LOOP CLAMP FW. X.87 X.0/.080H CS.-8 X.00 HX G MUFFLER CS.7- X.00 HXFLK FW.9 X. X.00 ZNY CS.7- X. HXG P8 NT.7- HXFLK ZNYC NOTES:. Supplied with the engine.. Torque the bolt to 0 ft-lbs Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 7EX_ -9

50 Engine, Kawasaki FX80V A FUSE A -0 7EX_

51 Engine, Kawasaki FX80V INDEX NO. PART NO. QTY " DESCRIPTION FAN CAP WIRE TIE RED POSITIVE BATTERY CABLE LW. INT-EXT TOOTH NEGATIVE BATTERY CABLE HOSE CLAMP /" FUEL LINE NOTES: FUEL & VAPOR LINE LENGTHS A " FUEL VALVE TO FUEL FILTER. Part of the wire harness. 7EX_ -

52 Engine Service Parts, Kawasaki FX9V, FX70V & FX80V INDEX NO. PART NO. QTY DESCRIPTION AIR CLEANER ELEMENT SAFETY FILTER ELEMENT VACUATOR VALVE KAWASAKI ENGINE OIL FILTER (FX9V & FX70V ONLY) KAWASAKI ENGINE OIL FILTER (FX80V ONLY) FUEL FILTER NOTES: - 7EX_

53 This page intentionally left blank. 7EX_ -

54 Engine, Kohler CV70 7 BLK 7 RED 0A FUSE B TO VAPOR TEE 9 A TO FUEL VALVE 0-7EX_

55 Engine, Kohler CV70 INDEX NO. PART NO. QTY " " DESCRIPTION AIR FILTER INDICATOR ELBOW STREET FITTING OIL DRAIN VALVE /8-8 HOSE, 0.0" LOW PRESSURE NT.-8 HX ZY NL FW. X.87 X.0/.080H MUFFLER CS.7- X.00 HXFLK FW.9 X. X.00 ZNY RED POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE GROUND STRAP FAN CAP WIRE TIE CLAMP, /" /" VAPOR LINE HOSE CLAMP /" FUEL LINE CS.-8 X.7 HX G LOOP CLAMP NT.-8 HX G ZNYC NT.7- HX FLK ZNYC SC.7- X.0 HX FL STP NOTES:. Supplied with the engine.. Part of the wire harness.. Torque to 0 ft-lbs. A B 9" " FUEL & VAPOR LINE LENGTHS VALVE TO ENGINE (FUEL) TEE TO ENGINE (VAPOR) 7EX_ -

56 Engine Service Parts, Kohler CV70 INDEX NO. PART NO. QTY DESCRIPTION MAIN AIR FILTER ELEMENT AIR FILTER PRECLEANER KOHLER ENGINE OIL FILTER IN-LINE FUEL FILTER NOTES: - 7EX_

57 This page intentionally left blank. 7EX_ -7

58 Fuel System S/N 00 & Higher A B EX_

59 Fuel System S/N 00 & Higher INDEX NO. PART NO. QTY " DESCRIPTION RS FUEL TANK ASSEMBLY LS FUEL TANK ASSEMBLY FUEL CAP,." /" FUEL LINE HOSE CLAMP FUEL VALVE -WAY FW.0 X.00 X. HRD Z CS.7- X.7 HX G CS.-8 X.00 HX G FW. X.87 X.0/.080H LOOP CLAMP NT.-8 HXFLK ZNYC NOTES:. Torque to 0 ft-lbs. FUEL LINE LENGTHS A " RIGHT TANK TO FUEL VALVE B " LEFT TANK TO FUEL VALVE 7EX_ -9

60 Fuel System S/N Prior to 00 A B D 7 E 8 C EX_

61 Fuel System S/N Prior to 00 INDEX NO. PART NO. QTY " DESCRIPTION RS FUEL TANK ASSEMBLY LS FUEL TANK ASSEMBLY RATCHETING GAS CAP." HOSE CLAMP /" FUEL LINE FUEL VALVE -WAY PLASTIC TEE /" X /" X /" VACUUM BREAKER FW.0 X.00 X. HRD Z CS.7- X.7 HX G CS.-8 X.00 HX G FW. X.87 X.0/.080H LOOP CLAMP NT.-8 HX G ZNYC NOTES:. Torque to 0 ft-lbs. FUEL LINE LENGTHS A 8 RIGHT TANK TO TEE (VAPOR) B RIGHT TANK TO VALVE (FUEL) C LEFT TANK TO VALVE (FUEL) D LEFT TANK TO VACUUM BREAKER (VAPOR) E 8 TEE TO VACUUM BREAKER (VAPOR) 7EX_ -

62 Fuel & Evap Service Parts S/N 097 & Higher INDEX NO. PART NO. QTY DESCRIPTION GROMMET SUCTION HOSE ASSEMBLY 0." NOTES: - 7EX_

63 Fuel & Evap Service Parts S/N Prior to INDEX NO. PART NO. QTY DESCRIPTION FUEL SENDER GROMMET VENT FITTING GROMMET SUCTION HOSE ASSEMBLY 0." GROMMET VACUUM BREAKER FILTER VENT FITTING KIT S/N PRIOR TO 00 SUCTION HOSE ASSEMBLY." NOTES: 7EX_ -

64 - 7EX_

65 Section Battery Instrument Panel _EX -

66 Battery EX_

67 Battery INDEX NO. PART NO. QTY DESCRIPTION BATTERY STRAP CS.0-0 X. ZNYC FW.8 X. X.0/.080H NT.0-0 HX G ZNYC LW.0 INT-EXT TOOTH Z CS.0-0 X.7 HX G RED BATTERY CABLE BOOT WIRE TIE NOTES: 7EX_ -

68 Instrument Panel A 0A FUSE SIZE & LOCATION EX_

69 Instrument Panel INDEX NO. PART NO. QTY DESCRIPTION CHOKE CABLE (USED ON KAWASAKI ENGINE) CHOKE CABLE (USED ON KOHLER ENGINE) KEY ASSEMBLY IGNITION SWITCH HOUR METER RED INDICATOR LIGHT PTO SWITCH CB 0- X.00 ZYNC INSTRUMENT PANEL (WITH DECAL) CS 0- X.7 HX FLK ZN RELAY CONTROL MODULE NT #0- HX NL ZN THROTTLE CABLE FW.9 X.00 X.08 ZNYC CS.0-0 X.00 HX G FW.8 X. X.0/.080 HD ZN/YL INSTRUMENT PANEL DECAL WIRE HARNESS WIRE TIE CS.-8 X.7 HX G FW. X.87 X.0/.080H LOOP CLAMP NT.-8 HX G ZNYC WIRE TIE (NOT SHOWN) CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 7EX_ -

70 - 7EX_

71 Section 7 8" Side Discharge Service Deck " Side Discharge Deck Pulleys & Spindles " Side Discharge Deck " Side Discharge Service Deck " Deck Pulleys & Spindles " Side Discharge Deck " Side Discharge Service Deck " Side Discharge Deck Pulleys & Spindles " Side Discharge Deck Side Discharge Deck Lift Side Discharge Deck Mounting Hardware " Rear Discharge Service Deck " Rear Discharge Pulleys & Spindles " Rear Discharge Deck Dust Shield " Rear Discharge Deck " Rear Discharge Pulleys " Rear Discharge Spindles " Rear Discharge Dust Shield " Rear Discharge Deck " Rear Discharge Service Deck Rear Discharge Deck Lift Rear Discharge Deck Mounting Hardware _EX 7-

72 8" Side Discharge Service Deck EX_

73 8" Side Discharge Service Deck INDEX NO. PART NO. QTY DESCRIPTION 8" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK BELT ROUTING DECAL DISCHARGE CHUTE DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL 8" DECK ID DECAL VX TECHNOLOGY DECAL NOTES: 7EX_ 7-

74 8" Side Discharge Deck Pulleys & Spindles EX_

75 8" Side Discharge Deck Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.- X.0 HX G FW. X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY NHI.0" DECK IDLER SPACER DECK IDLER SLIDE TENSION SPRING CHAIN WN.-8 ZN UHMW IDLER SLIDE NT.- HX G ZNYC IDLER PULLEY NHI.0" PUSHER GREASE FITTING STRAIGHT FW.0 X.8 X.00 SAE NT.7- HX ZY NL CS.00- X. HX G ZN CW. X. X.0 BLK DRIVE PULLEY.87 OP FW.00 X.0 X. ZN FW. X.0 X.090 SAE KEY / SQ X.00 BLADE SPINDLE CW CS.-8 X. BH ZN CW. X. X.87 PNT CS.- X.00 FULL HX G CB.7- X. G ZN CB.0- X 7.0 STD ZN SPACER.7 PLASTIC WHEEL NT.00- HX G8 ZY NL PLASTIC WHEEL SPACER. CB.00- X.00 ZNYC NOTES:. Torque to 7 7 ft-lbs. 7EX_ 7-

76 8" Side Discharge Deck EX_

77 8" Side Discharge Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER KNOB /-8 X /" DISCHARGE CHUTE NT.7- HX ZY NL TORSION SPRING CHUTE PIN BELT B 8." EL RUBBER BUMPER FW. X.00 X.0 ZNYC CS.-8 X.87 HX G ZN BACKING PLATE BLADE, F.0"-H-F-CW BLADE, F.0"-L-F-CW BLADE,.0"-L-F-CW BLADE,.0"-MUL-F-CW BLADE,.0"-GAT-F-CW CW. X. X.87 PNT CS.- X. HX G Z (S/N 097 & HIGHER) CS.- X. HX G ZY (S/N PRIOR TO 097) LS ADJ INNER WALL RS ADJ INNER WALL CB.7- X.00 G ZNY FW.0 X.8 X.00 SAE NOTES:. Do not torque the nut; the discharge chute must pivot freely.. Torque to 8 ft-lbs.. Torque to 0 ft-lbs. 7EX_ 7-7

78 " Side Discharge Service Deck EX_

79 " Side Discharge Service Deck INDEX NO. PART NO. QTY DESCRIPTION " DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK BELT ROUTING DECAL DISCHARGE CHUTE DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL " DECK ID DECAL VX TECHNOLOGY DECAL NOTES: 7EX_ 7-9

80 " Deck Pulleys & Spindles EX_

81 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.- X.0 HX G FW. X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY, NHI.0" DECK IDLER SPACER DECK IDLER SLIDE TENSION SPRING CHAIN WN.-8 ZN UHMW IDLER SLIDE NT.- HX G ZNYC FW. X.0 X.090 SAE PUSHER GREASE FITTING STRAIGHT FW.0 X.8 X.00 SAE NT.7- HXZY NL CS.00- X. HX G ZN CW. X. X.0 BLK DECK DRIVE PULLEY FW.00 X.0 X. ZN KEY / SQ X.00 BLADE SPINDLE CW CS.-8 X. BH ZN CW. X. X.87 PNT CS.- X.00 FULL HX CB.7- X. G ZN CB.00- X 7.0 STD ZN PLASTIC WHEEL SPACER.7 NT.00- HX G8 ZY NL PLASTIC WHEEL SPACER. CB.0- X.7 STD ZN NOTES:. Torque to 7 7 ft-lbs. 7EX_ 7-

82 " Side Discharge Deck EX_

83 " Side Discharge Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER LS PULLEY COVER DISCHARGE CHUTE TORSION SPRING CHUTE PIN NT.7- HX ZY NL KNOB /-8 X /" BELT, B 0." EL RUBBER BUMPER BACKING PLATE FW. X.00 X.0 ZNYC CS.-8 X.87 HX G ZN BLADE, F8.0"-H-F-CW BLADE, F8.0"-L-F-CW BLADE, 8.0"-MUL-F-CW BLADE, 8.0"-GAT-F-CW CW. X. X.87 PNT CS.- X. HX G Z (S/N 097 & HIGHER) CS.- X. HX G ZY (S/N PRIOR TO 097) LS ADJ INNER WALL FW.0 X.8 X.00 SAE CB.7- X.00 G ZNY RS ADJ INNER WALL NOTES:. Do not torque the nut; the discharge chute must pivot freely.. Torque to 8 ft-lbs.. Torque to 0 ft-lbs. 7EX_ 7-

84 0" Side Discharge Service Deck EX_

85 0" Side Discharge Service Deck INDEX NO. PART NO. QTY DESCRIPTION 0" VX DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK BELT ROUTING DECAL DISCHARGE CHUTE DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL 0" DECK DECAL VX TECHNOLOGY DECAL NOTES: 7EX_ 7-

86 0" Side Discharge Deck Pulleys & Spindles EX_

87 0" Side Discharge Deck Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.- X.0 HX G FW. X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY NHI.0" DECK IDLER SPACER CHAIN TENSION SPRING DECK IDLER SLIDE WN.-8 ZN UHMW IDLER SLIDE CS.00- X. HX G ZN CW. X. X.0 BLK DECK DRIVE PULLEY FW.00 X.0 X. ZN NT.- HX G ZNYC IDLER DUST SHIELD LG IDLER 0.0" RIVETED FW.0 X.8 X.00 SAE NT.7- HX ZY NL GREASE FITTING STRAIGHT PUSHER FW. X.0 X.090 SAE BLADE SPINDLE CW KEY / SQ X.00 CW. X. X.87 PNT CS.- X.00 FULL HX G CS.-8 X. BH ZN CB.7- X. G ZN CB.00- X 7.0 STD ZN PLASTIC WHEEL SPACER.7 NT.00- HX G8 ZY NL PLASTIC WHEEL SPACER. CB.00- X.00 ZNYC NOTES:. Torque to 7 7 ft-lbs. 7EX_ 7-7

88 0" Side Discharge Deck EX_

89 0" Side Discharge Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER LS PULLEY COVER KNOB /-8 X /" BELT, B-SEC 7. EL DISCHARGE CHUTE LG TORSION SPRING CHUTE PIN NT.7- HX ZY NL BACKING PLATE RUBBER BUMPER FW. X.00 X.0 ZNYC CS.-8 X.87 HX G ZN FW.0 X.8 X.00 SAE RS INNER WALL ADJ. CB.7- X.00 G ZNY LS INNER WALL ADJ. BLADE, F0.0"-H-F-CW BLADE, F0.0" EHN-F-CW BLADE, 0.0"-L-F-CW BLADE, 0.0"-MUL-F-CW BLADE, 0.0"-GAT-F-CW CW. X. X.87 PNT CS.- X. HX G Z (S/N 097 & HIGHER) CS.- X. HX G Z (S/N PRIOR TO 097) NOTES:. Do not torque nut; the discharge chute must pivot freely.. Torque to 8 ft-lbs.. Torque to 0 ft-lbs. 7EX_ 7-9

90 Side Discharge Deck Lift EX_

91 Side Discharge Deck Lift INDEX NO. PART NO. QTY DESCRIPTION DECK HEIGHT PIN STOP HANDLE DECK LIFT INDICATOR DECK LIFT SPRING CS.7- X.7 HX G DECK LIFT CHAIN NT.7- HX FLG ZN E CLIP.00 X. X.0 GREASE FITTING STRAIGHT CS.- X. HX G Z FW. X.0 X.0 ZN DECK LEVELER YOKE NT.-8 HX G ZNYC CS.-8 X.0 FLTHR HX CS.7- X.7 FULTH CE.70 X. X.7 HEAD NOTES: 7EX_ 7-

92 Side Discharge Deck Mounting Hardware EX_

93 Side Discharge Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION NT.70-0 HX ZY NL FW.70 X. X.08 ZNYC CS.70-0 X.00 HX G NOTES: 7EX_ 7-

94 " Rear Discharge Service Deck 7 7-7EX_

95 " Rear Discharge Service Deck INDEX NO. PART NO. QTY DESCRIPTION " RD DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK THROWN OBJECTS DECAL RUBBER FLAP DECAL RD DECK ROUTING DECAL DECK DANGERS DECAL " DECK ID DECAL NOTES: 7EX_ 7-

96 " Rear Discharge Pulleys & Spindles EX_

97 " Rear Discharge Pulleys & Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.- X.0 HX G FW. X.00 X. ZNYC " HB IDLER PULLEY DECK IDLER SPACER IDLER ARM NT.00- HX G8 ZY NL FW. X.0 X.090 SAE BUSHING BUSHING TENSION SPRING CHAIN NT.- HX G ZNYC FW.00 X. X.07 ZNY CS.-8 X.0 FLT SH ZY IDLER GUIDE CW. X. X.87 PNT CS.- X.00 FULL HX G FW. X.87 X.0/.080H NT.-8 HX ZY NL CS.00- X.00 HX G ZN CW. X. X.0 BLK B-SEC. EOD PULLEY KEY / SQ X.00 CS.00- X. HX G ZN BLADE SPINDLE CW BLADE SPINDLE CCW NOTES:. Torque to 7 7 ft-lbs. 7EX_ 7-7

98 " Rear Discharge Deck Dust Shield EX_

99 " Rear Discharge Deck Dust Shield INDEX NO. PART NO. QTY DESCRIPTION NT.-8 HX ZY NL FW. X.87 X.0/.080H GREASE FITTING STRAIGHT CS.7- X.00 HX G FW.0 X.8 X.00 SAE PUSHER FW.78 X.7 X.0 ZNY RS CHUTE BRACKET LS CHUTE BRACKET RS CLAMP ANGLE DISCHARGE SHIELD LS CLAMP ANGLE RUBBER SIDE FLAP NT.7- HX ZY NL RD DISCHARGE FLAP ANGLE RD RUBBER DISCHARGE CHUTE DECK STIFFENER ANGLE CB.-8 X.00 FULL ZN CB.-8 X.7 FUL ZN REAR DECK STOP CB.7- X.0 STD G NOTES: 7EX_ 7-9

100 " Rear Discharge Deck EX_

101 " Rear Discharge Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER (WITH DECALS) LS PULLEY COVER DECK DANGERS DECAL KNOB /-8 X /" BELT, BB 0." EL NT.00- HX G8 ZY NL FW. X.0 X.090 SAE PLASTIC WHEEL SPACER.7 CB.00- X 7.0 STD ZN BLADE, F8.0-L-F-CCW CW. X. X.87 PNT CS.- X. HX G LH THREAD (S/N 097 & HIGHER) CS.- X. LH HX G HY (PRIOR TO S/N 097) RS ADJUSTABLE BAFFLE LS ADJUSTABLE BAFFLE CS.7- X.7 HX G FW.0 X.8 X.00 SAE BLADE, F8.0"-L-F-CW BLADE, 8.0"-L-F-CW CS.- X. HX G Z (S/N 097 & HIGHER) CS.- X. HX G ZY (PRIOR TO S/N 097) NOTES:. Torque to 8 ft-lbs. 7EX_ 7-

102 7-7EX_ 0" Rear Discharge Pulleys

103 0" Rear Discharge Pulleys INDEX NO. PART NO. QTY DESCRIPTION CS.- X.0 HX G FW. X.00 X. ZNYC BELT GUIDE DECK IDLER SPACER /" LG IDLER DUST SHIELD SM IDLER.0" RIVETED RD DECK IDLER ARM CS.-8 X.0 FLT SH ZY IDLER GUIDE CS.- X.0 HX G DUST SHIELD WITH OFFSET PULLEY V-IDLER HBB.0" CHAIN NT.00- HX G8 ZY NL FW. X.0 X.090 SAE BUSHING BUSHING TENSION SPRING FW.00 X. X.07 ZNY CS.-8 X. FLT SH NT.- HX G ZNYC IDLER DUST SHIELD LG IDLER 8.0" RIVETED IDLER SLIDE IDLER SLIDE UHMW CS.- X.00 HX G Z " HB IDLER PULLEY FW. X.87 X.0/.080H NT.-8 HX ZY NL CW. X. X.87 PNT CS.- X.00 FULL HX G NOTES: 7EX_ 7-

104 0" Rear Discharge Spindles EX_

105 0" Rear Discharge Spindles INDEX NO. PART NO. QTY DESCRIPTION CS.00- X. HX G ZN CS.00- X.7 HX G CW. X. X.0 BLK DECK DRIVE PULLEY DOUBLE PULLEY.00 EFF KEY / SQ X.00 FW.00 X.0 X. ZN CS.00- X.00 HX G ZN SPACER BLADE SPINDLE CCW BLADE SPINDLE CW NOTES:. Torque to 7 ft-lbs. 7EX_ 7-

106 0" Rear Discharge Dust Shield EX_

107 0" Rear Discharge Dust Shield INDEX NO. PART NO. QTY DESCRIPTION NT.-8 HX ZY NL FW. X.87 X.0/.080H FW.78 X.7 X.0 ZNY LS CHUTE BRACKET RS CHUTE BRACKET GREASE FITTING STRAIGHT CS.7- X.00 HX G FW.0 X.8 X.00 SAE PUSHER RS CLAMP ANGLE RUBBER SIDE FLAP DUST SHIE LS CLAMP ANGLE CB.-8 X.00 FULL ZN CB.-8 X.7 FUL ZN REAR DECK STOP NT.7- HX ZY NL DISCHARGE CHUTE ANGLE RD REAR FLAP DECK STIFFENER ANGLE CB.7- X.0 STD G NOTES: 7EX_ 7-7

108 0" Rear Discharge Deck EX_

109 0" Rear Discharge Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER (WITH DECALS) DECK DANGERS DECAL KNOB /-8 X /" CENTER PULLEY COVER LS PULLEY COVER BELT, B." E BELT, BB-SECTION CB.00- X.00 ZNYC FW. X.0 X.090 SAE NT.00- HX G8 ZY NL SPACER. PLASTIC WHEEL CB.00- X 7.0 STD ZN PLASTIC WHEEL SPACER.7 NOTES: 7EX_ 7-9

110 0" Rear Discharge Deck EX_

111 0" Rear Discharge Deck INDEX NO. PART NO. QTY DESCRIPTION CS.7- X.7 HX G FW.0 X.8 X.00 SAE RS 0" ADJUSTABLE BAFFLE LS 0" ADJUSTABLE BAFFLE BLADE, F0.0"-L-F-CCW BLADE, 0.0" GAT-F-CCW CW. X. X.87 PNT CS.- X. HX G LH THREAD (S/N 097 & HIGHER) CS.- X. LH HX G HY (PRIOR TO S/N 097) BLADE, F0.0"-L-F-CW BLADE, 0.0" GAT-F-CW CS.- X. HX G Z (S/N 097 & HIGHER) CS.- X. HX G ZY (PRIOR TO S/N 097) NOTES:. Torque to 8 ft-lbs. 7EX_ 7-

112 0" Rear Discharge Service Deck EX_

113 0" Rear Discharge Service Deck INDEX NO. PART NO. QTY DESCRIPTION 0" RD DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL RUBBER FLAP DECAL 0" DECK DECAL /-8 THREAD HEX RIVET NUT NOTES: 7EX_ 7-

114 Rear Discharge Deck Lift EX_

115 Rear Discharge Deck Lift INDEX NO. PART NO. QTY DESCRIPTION DECK HEIGHT PIN STOP HANDLE DECK LIFT INDICATOR E CLIP.00 X. X.0 CE.70 X. X.7 HEAD DECK LIFT SPRING CS.7- X.7 HX G DECK LIFT CHAIN NT.7- HX FLG ZN GREASE FITTING STRAIGHT CS.-8 X.0 FLTHR HX NT.-8 HX G ZNYC FW. X.0 X.0 ZN CS.- X. HX G Z DECK LEVELER YOKE CS.7- X.7 FULTH NOTES: 7EX_ 7-

116 Rear Discharge Deck Mounting Hardware EX_

117 Rear Discharge Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION FW.70 X. X.08 ZNYC NT.70-0 HX ZY NL CS.70-0 X.0 HX G NOTES: 7EX_ 7-7

118 7-8 7EX_

119 Section 8 Seat, Deluxe S/N & Higher Seat, Deluxe S/N Prior to Seat Service Parts, Deluxe Seat Service Parts, Super Deluxe ROPS _EX 8-

120 Seat, Deluxe S/N & Higher EX_

121 Seat, Deluxe S/N & Higher INDEX NO. PART NO. QTY DESCRIPTION DELUXE SEAT SEAT LATCH TORSION SPRING FW. X.87 X.0/.080H BATTERY WARNINGS DECAL FW.0 X.8 X.00 SAE NT.7- HX ZY NL NT.-8 HX ZY NL SB.7 X.7 SH.-8 WIRE TIE SEAT PAN (WITH DECALS & INSTALLATION KIT) ARMREST WARNING DECAL FW. X.00 X. HRD Z SEAT PAN STOP CS.7- X.00 HX G FIBER WASHER FUEL INDICATOR DECAL HYDRAULIC PRESSURE DECAL VIBRATION MOUNT SEAT SUPPORT ANGLE (WITH DECALS) ENGINE COMPARTMENT DECAL LS FRAME COVER (WITH DECALS) PUMP BELT WARNING DECAL CN.-8 X.0 MAX THK LS STEERING DECAL HOT & HYD OIL DECAL NT.7- HX G ZNY RS FRAME COVER (WITH DECAL) RS STEERING DECAL CS.-8 X.00 HX G CS.7- X. HX G ZN NOTES:. Do not torque; the seat pan & seat pan stop must pivot freely. 7EX_ 8-

122 Seat, Deluxe S/N Prior to EX_

123 Seat, Deluxe S/N Prior to INDEX NO. PART NO. QTY DESCRIPTION DELUXE SEAT SEAT LATCH TORSION SPRING FW. X.87 X.0/.080H BATTERY WARNINGS DECAL FW.0 X.8 X.00 SAE NT.7- HX ZY NL NT.-8 HX ZY NL SB.7 X.7 SH.-8 WIRE TIE SEAT PAN (WITH DECALS & INSTALLATION KIT) ARMREST WARNING DECAL FW. X.00 X. HRD Z SEAT PAN STOP CS.7- X.00 HX G FIBER WASHER FUEL INDICATOR DECAL HYDRAULIC PRESSURE DECAL VIBRATION MOUNT SEAT SUPPORT ANGLE (WITH DECALS) ENGINE COMPARTMENT DECAL LS FRAME COVER (WITH DECALS) PUMP BELT WARNING DECAL CN.-8 X.0 MAX THK LS STEERING DECAL HOT & HYD OIL DECAL NT.7- HX G ZNY RS FRAME COVER (WITH DECAL) RS STEERING DECAL CS.-8 X.00 HX G CS.7- X. HX G ZN CB.-8 X.7 FUL ZN SEAT STOP NOTES:. Do not torque; the seat pan & seat pan stop must pivot freely. 7EX_ 8-

124 Seat Service Parts, Deluxe INDEX NO. PART NO. QTY DESCRIPTION ARMREST KIT BACK SEAT COVER BOTTOM SEAT COVER SEAT SWITCH STANDARD SEAT TRACK KIT SEAT BELT KIT NOTES: 8-7EX_

125 Seat Service Parts, Super Deluxe INDEX NO. PART NO. QTY DESCRIPTION ARMREST KIT BACK SEAT COVER BOTTOM SEAT COVER SEAT SWITCH STANDARD SEAT TRACK KIT SEAT BELT KIT NOTES: 7EX_ 8-7

126 ROPS EX_

127 ROPS INDEX NO. PART NO. QTY DESCRIPTION ROPS KIT (WITH DECALS, HARDWARE & SEATBELT) HAND KNOB LYNCH PIN W/ LANYARD CS.00- X.0 HX G NT.00- UNT LK G8 ZN ROPS STOP CS.00- X. HX G FW. X.0 X.090 SAE ROPS DECAL NOTES:. Torque to 7 ft-lbs. 7EX_ 8-9

128 8-0 7EX_