54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC

Transcription

1 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC

2 General Information 1 Frame & Engine Guard Frame 3-1 Engine Guard 3-2 Transmissions & Steering Hydraulic System 4-1 Transmission Service Parts 4-2 Steering 4-3 Steering Cover Assembly (Multi-Page) 4-4 Left Steering Box Assembly 4-5 Right Steering Box Assembly 4-6 Brake 4-7 Wheels & Tires Wheel & Tire 5-1 Front Wheel Breakdown 5-2 Drive Wheel Breakdown 5-3 Engine & Fuel System Engine (Multi-Page) 6-1 Engine Service Parts 6-2 Fuel System 6-3 Fuel Tank Service Parts 6-4 Electrical Battery 7-1 Instrument Panel 7-2 Deck Service Deck 8-1 Deck Pulleys & Spindles 8-2 Deck (Multi-Page) 8-3 Dust Shield 8-4 Deck Lift (Multi-Page) 8-5 Seat & ROPS Seat 9-1 Seat Service Parts 9-2 ROPS 9-3 Appendix A:Pages Index A Appendix B:Parts Index B

3 General Information Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER WN WELD NUT Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N M SIZE FT-LBS N M M M M M M M M M M M M

4 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Frame Frame & Engine Guard Frame Wed Nov 29 14:51:14 UTC

5 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Frame Item Part No. Name Qty Uom SVC FRAME 1 EA BUMPER,.500x 1.00x.31 4 EA DECAL, NO SERVICE 2 EA CN X.150 MAX THK 2 EA DECAL, ENGINE COMPART 1 EA RIVET NUT, 1/2-13 THREAD 4 EA DECAL, HOT 2 EA DECAL, SAFE OPERATION 1 EA 9 N/A SERIAL NUMBER / SPEC DECAL 1 EA CE DBA LIMIT DECAL 1 EA DECAL, CE MARK 1 EA DECAL, HUSTLER ID 1 EA GREASE FITTING STRAIGHT 4 EA Comments for Page: Frame jmumford@excelii.com on Jan 30, Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement. Frame Wed Nov 29 14:51:14 UTC

6 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine Guard Frame & Engine Guard Engine Guard Wed Nov 29 14:51:14 UTC

7 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine Guard Item Part No. Name Qty Uom SVC, ENGINE GUARD X1 1 EA DECAL, H LOGO 1 EA HITCH 1 EA CB X 1.00 G5 ZNY 4 EA FW.531 x x EA CS X1.250HSG5 4 EA NT FLKG5 4 EA MUFFLER GUARD 1 EA WHEEL, ANTI-SCALP 2 EA SPACER, ANTI-SCALP EA HEAT SHIELD, MMZ ROLLER 2 EA CS X4.500HXG5 2 EA NT HXG5 2 EA Comments for Page: Engine Guard jmumford@excelii.com on Oct 11, The engine guard includes the decal. Engine Guard Wed Nov 29 14:51:14 UTC

8 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Hydraulic System Transmissions & Steering Hydraulic System Wed Nov 29 14:51:15 UTC

9 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Hydraulic System Item Part No. Name Qty Uom CS X5.000HXG5 1 EA FW.510X 2.15X.187 SPL 1 EA NT UNTG8 8 EA FW.531X.812X.089 HD 8 EA FW x x EA NT HXG5 2 EA CS X1.000HXG5 2 EA IDLER SPRING MOUNT 1 EA IDLER SPRING 1 EA CS.62511X1.750HXG5 1 EA PULLEY, 5" FLAT IDLER 1 EA BUSHING, IDLER PIVOT 1 EA TENSIONER W/A 1 EA GREASE FITTING STRAIGHT 1 EA BUSHING, IDLER PIVOT 1 EA FW.531 x x EA NT NLG5 1 EA BELT HA SECTION 1 EA CS X1.750HXG5 8 EA TRANSMISSION, PARKER HTJ 1 EA TRANSMISSION, PARKER HTJ 1 EA Comments for Page: Hydraulic System jmumford@excelii.com on Jan 30, Torque to N m. The tensioner should pivot freely. Hydraulic System Wed Nov 29 14:51:15 UTC

10 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Transmission Service Parts Transmissions & Steering Transmission Service Parts Wed Nov 29 14:51:15 UTC

11 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Transmission Service Parts Item Part No. Name Qty Uom SERVICE KIT, FAN/PULLEY 1 EA RESERVIOR CAP 1 EA FILTER 1 EA PLUG & O-RING ASSEMBLY 1 EA ROSS WOODRUFF KEY 1 EA ROSS CASTLE NUT 1 EA CONTROL LEVER PARKER 1 EA Transmission Service Parts Wed Nov 29 14:51:15 UTC

12 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Steering Transmissions & Steering Steering Wed Nov 29 14:51:16 UTC

13 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Steering Item Part No. Name Qty Uom 1 N/A STEERING ASSEMBLY 1 EA SWITCH, PLUNGER N.O. 2 EA DAMPER, CENTERING 2 EA PUMP ROD ASSEMBLY 2 EA STEERING BAR W/A 2 EA Not Shown GRIP, STEERING BAR 2 EA FW x x EA CS X1.000HXG5 4 EA CS X0.750HXG5 4 EA NT NLG5 4 EA FW 0.343SAE 10 EA NT HXG5 4 EA BALL STUD, DAMPER 2 EA LW INT-EXT 2 EA NT FLKG5 2 EA Comments for Page: Steering jmumford@excelii.com on Oct 11, The steering arm includes the grip. Steering Wed Nov 29 14:51:16 UTC

14 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Steering Cover Assembly (Multi-Page) Transmissions & Steering Steering Cover Assembly (Multi-Page) Wed Nov 29 14:51:17 UTC

15 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Steering Cover Assembly (Multi-Page) Item Part No. Name Qty Uom STEERING COVER W/A, SZ 1 EA BUSHING, UHMW 2 EA LOCK COLLAR,0.757 ID(FS) 2 EA STEER PIVOT TUBE, SZ 1 EA NT HXG5 2 EA FW 0.343SAE 4 EA FW.750x 1.500x.156 ZN 2 EA BALL STUD, DAMPER 2 EA 9 N/A STEERING BOX SUB, LH 1 EA 10 N/A STEERING BOX SUB, RH 1 EA GM.50X1.00X.75X.12 1 EA NT JAMG5 2 EA SS X 2.50 SH ZNYC 2 EA DECAL, X-ONE 1 EA POLYURETHANE 2" (FS) 5.5" FT Steering Cover Assembly (Multi-Page) Wed Nov 29 14:51:17 UTC

16 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Steering Cover Assembly (Multi-Page) Steering Cover Assembly (Multi-Page) Wed Nov 29 14:51:17 UTC

17 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Steering Cover Assembly (Multi-Page) Comments for Page: Steering Cover Assembly (Multi-Page) jmumford@excelii.com on Jan 30, 2017 WEAR TAPE LENGTH A: 14 cm ± 0.8 cm Steering Cover Assembly (Multi-Page) Wed Nov 29 14:51:17 UTC

18 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Left Steering Box Assembly Transmissions & Steering Left Steering Box Assembly Wed Nov 29 14:51:17 UTC

19 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Left Steering Box Assembly Item Part No. Name Qty Uom STEERING ARM W/A, HZ 2 EA NT NLG8 3 EA FW x x EA CS X1.750HXG5 3 EA BUSHING, UHMW 2 EA STEERLEVER BUSHING (PLA 2 EA SS X2.000SH 1 EA STEERING BOX W/A, LH 1 EA GM.750X.188X1.00X.12 1 EA Left Steering Box Assembly Wed Nov 29 14:51:17 UTC

20 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Right Steering Box Assembly Transmissions & Steering Right Steering Box Assembly Wed Nov 29 14:51:18 UTC

21 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Right Steering Box Assembly Item Part No. Name Qty Uom STEERING ARM W/A, HZ 1 EA NT NLG8 3 EA FW x x EA CS X1.750HXG5 3 EA STEERLEVER BUSHING (PLA 2 EA SS X2.000SH 1 EA BUSHING, UHMW 2 EA STEERING BOX W/A, RH 1 EA GM.750X.188X1.00X.12 1 EA Right Steering Box Assembly Wed Nov 29 14:51:18 UTC

22 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Brake Transmissions & Steering Brake Wed Nov 29 14:51:18 UTC

23 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Brake Item Part No. Name Qty Uom CS x5.50 GR5 ZN 2 EA FW x x EA NT NLG5 4 EA FW 0.343SAE 16 EA BRAKE ROD ASSEMBLY 2 EA CS X1.750HXG5 2 EA FW.406X.750X.250 ZNYC 2 EA NT NLG8 6 EA BRAKE LINK TURNBUCKLE A 2 EA BELLCRANK, BRAKE - LH 1 EA BELLCRANK, BRAKE - RH 1 EA BUSHING,IGUS#0608 (FS) 4 EA NT HXG5 4 EA CS X1.500HXG5 2 EA BRAKE ARM, LH 1 EA BRAKE ARM, RH 1 EA BRAKE ASSY, PARKER 2 EA CS X1.000HXG5 4 EA CS X.75HXG8 FLK 8 EA HUB ASSY, PARKER 2 EA STUD, WHEEL LUG 1/ EA Comments for Page: Brake jmumford@excelii.com on Jan 30, Included with the wheel motor. 2. Torque to N m. 3. Torque to N m. 4. Do not torque; the nut should be snug but allow the brake bellcrank to pivot freely. 5. The hub assembly includes the studs. Brake Wed Nov 29 14:51:18 UTC

24 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Wheel & Tire Wheels & Tires Wheel & Tire Wed Nov 29 14:51:19 UTC

25 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Wheel & Tire Item Part No. Name Qty Uom TIR/WHL 24X SLV 2 EA WHEEL NUT 10 EA CS X1.250HSG5 2 EA FW.515X1.65X.125 HD ZY 2 EA O-RING, SAE-14 2 EA DUST CAP, SZ CASTER 2 EA BEARING 4 EA SPACER, 1.07x1.312x EA BEARING DISC, FORK 2 EA 10 N/A FRONT TIRE S/A 1 EA Comments for Page: Wheel & Tire jmumford@excelii.com on Jan 30, Torque to N m. Wheel & Tire Wed Nov 29 14:51:19 UTC

26 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Front Wheel Breakdown Wheels & Tires Front Wheel Breakdown Wed Nov 29 14:51:19 UTC

27 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Front Wheel Breakdown Item Part No. Name Qty Uom FORK W/A 1 EA Comments for Part Num brian on Nov 11, 2014 Heavy Duty Fork Not Shown FORK, W/A SZ EA Comments for Part Num brian on Dec 9, 2014 Standard Fork NT HX ZY NL GR B 1 EA FW.760X1.625X EA CS X9.50 HXZY 1 EA TIR/WHL 13X SLV 1 EA Comments for Part Num brian on Oct 18, 2016 NOTE: Grease zerk is not available for purchase from Excel. Contact your local parts supply store for replacement zerk WHEEL BEARING 2 EA TIRE VALVE TR-412 GOODY 1 EA SPACER, BEARING (SERV P 1 EA TIR 13X B4R SMTH 1 EA WHL 6X4.50 SLV 1 EA Front Wheel Breakdown Wed Nov 29 14:51:19 UTC

28 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Drive Wheel Breakdown Wheels & Tires Drive Wheel Breakdown Wed Nov 29 14:51:20 UTC

29 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Drive Wheel Breakdown Item Part No. Name Qty Uom TIR 24X B4R LTFT 1 EA WHL 12X7.00 5X4.5 SLV 1 EA TIRE VALVE TR-412 GOODY 1 EA Drive Wheel Breakdown Wed Nov 29 14:51:20 UTC

30 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine (Multi-Page) Engine & Fuel System Engine (Multi-Page) Wed Nov 29 14:51:21 UTC

31 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine (Multi-Page) Item Part No. Name Qty Uom 1 ENGINE, KAW FX850V 1 EA AIR FILTER INDICATOR 1 EA FTG, ELBOW, STREET 1 EA MUFFLER, FX850V 1 EA FW x x EA CS x1.25 HXG8 P85 4 EA NT HXG5 2 EA FW 0.343SAE 5 EA CLUTCH ANCHOR 1 EA WIRE TIE, SMALL/SHORT 4 EA CS X1.000HXG5 2 EA PULLEY, ENG OP 1 EA KEY 1/4 SQ X 1.50 LG(FS) 1 EA K CLUTCH KIT 1 EA HARNESS, CLUTCH PIGTAIL 1 EA Comments for Part Num brian on Aug 28, 2015 Pigtail was updated with epoxy to hold the wires steady. The wire sheath was also updated to a more flexible material FW.453X 1.12X.119 HRD 1 EA CS X2.50 HXG5 P85 1 EA VALVE,OIL DRAIN M20x2.5 1 EA CAP, HUSTLRZ FAN CON(FS) 1 EA CS M8-1.25X16HX FL EA BATTERY CABLE,NEG 36" D 1 EA LW INT-EXT 1 EA BATTERY CABLE POSITIVE 1 EA CS M5-0.8 X 50 MM 1 EA NT M5-0.8 HX GRD 8.8 ZN 2 EA Engine (Multi-Page) Wed Nov 29 14:51:21 UTC

32 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine (Multi-Page) Engine (Multi-Page) Wed Nov 29 14:51:21 UTC

33 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine (Multi-Page) Item Part No. Name Qty Uom BRACKET, THROTTLE FX850V 1 EA CLIP, HOSE CLAMP 2 EA FUEL LINE, 1/4" 42 cm IN VAPOR LINE, 3/16" 81 cm FT CLAMP, 3/16 FUEL 1 EA Engine (Multi-Page) Wed Nov 29 14:51:21 UTC

34 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine Service Parts Engine & Fuel System Engine Service Parts Wed Nov 29 14:51:21 UTC

35 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Engine Service Parts Item Part No. Name Qty Uom AIR FLTR ELEMENT - MAIN 1 EA AIR FLTR ELEMENT -SAFETY 1 EA FUEL FILTER IN-LINE 1 EA VALVE, VACUATOR (SERV P 1 EA OIL FILTER, KAW 1 EA FUEL STABILIZER, CARTON EA Comments for Part Num brian on Sep 14, 2017 CONTAINS 6-8 FL. OZ. BOTTLES PER CASE OIL 10W-30, CARTON EA Comments for Part Num brian on Sep 14, 2017 CONTAINS 12-1 U.S. QUART BOTTLES PER CASE Engine Service Parts Wed Nov 29 14:51:21 UTC

36 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Fuel System Engine & Fuel System Fuel System Wed Nov 29 14:51:22 UTC

37 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Fuel System Item Part No. Name Qty Uom CAP, 3.5" RATCHETING GAS 2 EA TANK, FENDER LH ASSY 1 EA TANK, FENDER RH ASSY 1 EA CLIP, HOSE CLAMP 4 EA VAPOR LINE, 3/16" 71.5" FT TEE, 3/16" PLASTIC 2 EA FUEL LINE, 1/4" 67" IN FUEL LINE THERMAL SHIELD 27" FT FUEL VALVE 3-WAY 1 EA FILTER, VAPOR SYSTEM 1 EA FW 0.406X1.000X0.120HD 10 EA CS X0.750HXG5 10 EA CS X1.000HXG5 3 EA FW X 1.00 X EA CLIP - HOSE - SINGLE(FS) 4 EA NT FLKG5 3 EA CS.250X20X0.500HXG5 4 EA FW 0.281SAE 4 EA COVER, FUEL LINES 1 EA COVER, FUEL SENDER 1 EA WIRE TIE, SMALL/SHORT 2 EA Comments for Page: Fuel System jmumford@excelii.com on Jan 30, 2017 FUEL & VAPOR LINE LENGTHS A: 48 cm LEFT TANK TO TEE (VAPOR) B: 61 cm TEE TO TEE (VAPOR) C: 56 cm RIGHT TANK TO TEE (VAPOR) D: 17 cm TEE TO FILTER (VAPOR) E: 58 cm LEFT TANK TO VALVE (FUEL) Fuel System Wed Nov 29 14:51:22 UTC

38 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Fuel System F: 112 cm RIGHT TANK TO VALVE (FUEL) G: 69 cm FUEL LINE THERMAL SHIELD 1. Torque to 22 N m. 2. Part of the wire harness. Fuel System Wed Nov 29 14:51:22 UTC

39 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Fuel Tank Service Parts Engine & Fuel System Fuel Tank Service Parts Wed Nov 29 14:51:22 UTC

40 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Fuel Tank Service Parts Item Part No. Name Qty Uom TANK, FENDER RH ASSY 1 EA FUEL SENDER 2 EA Comments for Part Num jmumford@excelii.com on Jul 8, 2014 When replacing the Fuel Sender, also replace Fuel Grommet GROMMET, FUEL 2 EA VENT FITTING, 3/16" BARB 2 EA VITON GROMMET 4 EA SUCTION HOSE ASSY EA TANK, FENDER LH ASSY 1 EA Fuel Tank Service Parts Wed Nov 29 14:51:22 UTC

41 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Battery Electrical Battery Wed Nov 29 14:51:23 UTC

42 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Battery Item Part No. Name Qty Uom CS X2.750HXG5 1 EA CS X 6.50 HX G5 1 EA FW 0.281SAE 2 EA LW0.250INTEXT 4 EA NT HXG5 2 EA BATTERY CBL BOOT-RED(FS) 1 EA STRAP, TIE DOWN 1 EA CS X0.750HXG5 2 EA WIRE TIE, SMALL/SHORT 4 EA SUPPORT, CABLE 1 EA FW 0.343SAE 6 EA CS X1.000HXG5 1 EA NT HXG5 3 EA CS X0.750HXG5 2 EA Comments for Page: Battery jmumford@excelii.com on Oct 11, Do not connect the negative battery cable to the battery until ready to start the engine. Battery Wed Nov 29 14:51:23 UTC

43 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Instrument Panel Electrical Instrument Panel Wed Nov 29 14:51:24 UTC

44 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Instrument Panel Item Part No. Name Qty Uom WIRE HARNESS, ATZ/SZ 1 EA CS.250X20X0.500HXG5 4 EA FW 0.281SAE 4 EA WIRE TIE, SMALL/LONG 1 EA DECAL, INSTR PANEL 1 EA SVC, INSTR PANEL 1 EA CS X0.750HXG5 1 EA FW 0.343SAE 4 EA CLIP - HOSE - SINGLE(FS) 3 EA NT HXG5 2 EA WIRE TIE, SMALL/SHORT 5 EA MOUNT, PUSH BUTTON 1 EA CS X1.000HXG5 1 EA SWITCH, PTO EA GUAGE, FUEL/HOURMETER 1 EA KNOB 1 EA INDICATOR LIGHT, RED(FS) 1 EA CB X.500 ZYNC 2 EA CABLE, CHOKE 1 EA KEY ASSEMBLY 1 EA IGNITION SWITCH 1 EA NT #10-24 HX NL ZN 4 EA RELAY CONTROL MODULE 1 EA CS #10-24X0.750FLKG5 2 EA CABLE, THRTL 43" 1 EA FW 0.219X0.500X EA KIT, CLUTCH CONN. REP. 1 EA HOLDER, FUSE 1 EA Instrument Panel Wed Nov 29 14:51:24 UTC

45 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Instrument Panel Comments for Page: Instrument Panel jmumford@excelii.com on Oct 11, Part of the wire harness. 2. Part of the Battery Assembly. 3. Part of the Fuel Assembly. 4. The instrument panel includes the decal. Instrument Panel Wed Nov 29 14:51:24 UTC

46 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Service Deck Deck Service Deck Wed Nov 29 14:51:24 UTC

47 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Service Deck Item Part No. Name Qty Uom SVC, DECK DECAL 1 EA DECAL, RUBBER FLAP 2 EA DECAL, BELT ROUTING 1 EA DECAL, DANGER / OBJECTS 2 EA DECAL, Z 54" Deck ID 1 EA Comments for Page: Service Deck jmumford@excelii.com on Dec 15, The deck includes the decals. Service Deck Wed Nov 29 14:51:24 UTC

48 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Pulleys & Spindles Deck Deck Pulleys & Spindles Wed Nov 29 14:51:25 UTC

49 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Pulleys & Spindles Item Part No. Name Qty Uom CS.62511X1.750HXG5 2 EA FW 0.625X1.000X EA GUIDE, BELT 1 EA DUST SHIELD, IDLER SM 2 EA IDLER, 6.0" RIVETED 2 EA CS X0.750HXG5 4 EA FW.340 X.675 X.035 ZN 4 EA IDLER SLIDE, UHMW 2 EA SLIDE, DECK IDLER 1 EA IDLER SPRING 1 EA CHAIN, 21 LINK 1 EA CS X1.250HSG5 9 EA CW.515X 2.25X.204 BLK 3 EA KEY 1/4 SQ X 1.00 LG(FS) 3 EA PULLEY, B-SEC 5.44 EOD 3 EA FW 1.030X1.500X EA CS X1.750HXG5 6 EA FW.531 x x EA CS X2.500HXG5 1 EA DUST SHIELD, IDLER LG 1 EA IDLER, 8.0" RIVETED 1 EA SPINDLE ASSY, DUCTILE 3 EA Comments for Part Num brian on Apr 15, 2015 Spindle has no service parts available. Replace complete spindle assembly. Comments for Page: Deck Pulleys & Spindles jmumford@excelii.com on Jan 30, 2017 Deck Pulleys & Spindles Wed Nov 29 14:51:25 UTC

50 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Pulleys & Spindles 1. Torque to N m. Deck Pulleys & Spindles Wed Nov 29 14:51:25 UTC

51 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck (Multi-Page) Deck Deck (Multi-Page) Wed Nov 29 14:51:26 UTC

52 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck (Multi-Page) Item Part No. Name Qty Uom SVC PULLEY COVER LS, CE 1 EA SVC PULLEY COVER RH, CE 1 EA DECAL, NO SERVICE 2 EA FW 0.343SAE 4 EA CS X0.750HXG5 4 EA BELT, B EL 1 EA DECK BUMPER 2 EA NT HXNL JAM G2ZN 4 EA FW X 1.00 X EA CN x.200 MAX THK 4 EA CB X.750 FUL ZN 4 EA CB X 1.00 G5 ZNY 4 EA NT NLG8 4 EA FW x x EA CLAMP, RD 2 EA RUBBER, RD 54" 2 EA CB X.750 STD ZN 3 EA GREASE FITTING STRAIGHT 2 EA PUSHER, W/A 1 EA CS X0.750HXG5 3 EA NT FLKG5 3 EA WHEEL, ANTI-SCALP 1 EA SPACER, ANTI- SCALP EA FW.531 x x EA NT HXG5 3 EA CB X 7.50 STD ZN 1 EA SPACER, ANTI-SCALP EA WHEEL, ANTI-SCALP 2 EA CB X 5.00 ZNYC 2 EA Deck (Multi-Page) Wed Nov 29 14:51:26 UTC

53 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck (Multi-Page) Deck (Multi-Page) Wed Nov 29 14:51:26 UTC

54 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck (Multi-Page) Item Part No. Name Qty Uom CUT-OFF W/A 2 EA CUT-OFF W/A 1 EA NT NLG5 6 EA BLADE, 18.50"-L-F-CW 3 EA Not Shown Not Shown Not Shown BLADE, 18.50"-H-F-CW 3 EA BLADE, 18.50"-MUL-F-CW 3 EA BLADE, 18.50"-GAT-F-CW 3 EA CW.678 X X EA CS X1.250HXG5 3 EA Comments for Page: Deck (Multi-Page) jmumford@excelii.com on Jan 30, Torque to 4 8 N m. 2. Torque to 160 N m. 3 The pulley covers include the decal. Deck (Multi-Page) Wed Nov 29 14:51:26 UTC

55 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Dust Shield Deck Dust Shield Wed Nov 29 14:51:27 UTC

56 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Dust Shield Item Part No. Name Qty Uom NT NLG5 10 EA FW 0.343SAE 16 EA FW.781X 1.375X.250 ZNY 2 EA CHUTE BRACKET 1 EA CHUTE BRACKET 1 EA CS X0.875HXG5 6 EA RUBBER, SIDE 2 EA CB X.750 FUL ZN 4 EA REAR SHIELD 1 EA REAR SHIELD SUPPORT 2 EA FW 0.406X1.000X0.120HD 8 EA CS X0.750HXG5 8 EA REAR SHIELD 2 1 EA Comments for Page: Dust Shield jmumford@excelii.com on Dec 15, Part of the Deck Lift Assembly. Dust Shield Wed Nov 29 14:51:27 UTC

57 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Lift (Multi-Page) Deck Deck Lift (Multi-Page) Wed Nov 29 14:51:28 UTC

58 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Lift (Multi-Page) Item Part No. Name Qty Uom NT NLG8 1 EA FW x x EA FW 0.516X0.875X EA ARM, LATCH 2 EA NT HXG5 4 EA CB X 1.00 G5 ZNY 4 EA DECAL, CE DECK HEIGHT 1 EA SPACER, LATCH 1 EA SVC, CUT HEIGHT W/A - X1 1 EA SPACER, CYLINDER 1 EA PIN, DECK HEIGHT STOP 1 EA CB X FUL Z 1 EA CP.156DX1.000 LG HML Z 3 EA CE.500X X EA CE.500X X EA SLIDER, DECK LIFT 1 EA CS X1.500 HX G5 1 EA FW.531x1.00x.090 ZY 5 EA DECK HEIGHT LINK, W/A 1 EA CB X 2.00 STD ZN 2 EA LINK SPACER 1 EA DECK LIFT LINK, W/A 1 EA NT NLGC 4 EA DECK LEVEL SPACER 4 EA NT NLG5 6 EA NT HX ZY NL GR B 2 EA FW.531 x x EA FW.760X1.625X EA CS X3.500HXG5 2 EA Deck Lift (Multi-Page) Wed Nov 29 14:51:28 UTC

59 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Lift (Multi-Page) Deck Lift (Multi-Page) Wed Nov 29 14:51:28 UTC

60 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Deck Lift (Multi-Page) Item Part No. Name Qty Uom DECK LEVEL PIVOT 4 EA CS X2.250HXG8 4 EA W/A DECK LEVEL ROD END 4 EA NT HXG5 4 EA EB, X3.00 FULTHD 2 EA SPRING, EXT LB/IN 2 EA Comments for Page: Deck Lift (Multi-Page) jmumford@excelii.com on Jan 30, The cut height indicator includes the decal. Deck Lift (Multi-Page) Wed Nov 29 14:51:28 UTC

61 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Seat Seat & ROPS Seat Wed Nov 29 14:51:29 UTC

62 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Seat Item Part No. Name Qty Uom SEAT 1 EA CB X.750 FUL ZN 2 EA LATCH ASSEMBLY 1 EA DECAL, BATTERY WARNINGS 1 EA FW 0.343SAE 7 EA NT HXG5 2 EA WIRE TIE, SMALL/SHORT 3 EA SEAT PAN, SERVICE 1 EA DECAL, LEVEL FUEL FILL 1 EA DECAL, Z ARMREST WARNIN 1 EA FW 0.344X1.000X0.120HD 4 EA NT NLG5 4 EA WASHER, FIBER (FS) 2 EA SEAT PAN STOP (PLATED) 1 EA FW x x EA CS X1.000HXG5 1 EA NT NLG8 4 EA CS X1.250 HX G5 3 EA VIBRATION MOUNT 70DURO 2 EA DECAL FUEL INDICATOR- M 1 EA DECAL, STEERING L.S. 1 EA FRAME COVER LS, SERVICE 1 EA CN x.200 MAX THK 5 EA NT HXG5 2 EA FRAME COVER RS, SERVICE 1 EA DECAL, STEERING R.S. 1 EA FLOOR PAN 1 EA SPACER, DECK LIFT LINK 1 EA CS X1.000HXG5 3 EA Seat Wed Nov 29 14:51:29 UTC

63 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Seat Item Part No. Name Qty Uom CS X0.750HXG5 2 EA Seat Wed Nov 29 14:51:29 UTC

64 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Seat Service Parts Seat & ROPS Seat Service Parts Wed Nov 29 14:51:29 UTC

65 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Seat Service Parts Item Part No. Name Qty Uom Not Shown SEAT 1 EA SVC, SEAT BACK COVER 1 EA SVC, SEAT BOTTOM COVER 1 EA ARM REST (PAIR) 1 EA SEAT BELT (SET) 1 EA SVC, SLIDE/ SERVICE ONLY 1 EA SVC, ISO MOUNT/SERVICE 4 EA SWITCH, SEAT 1 EA Seat Service Parts Wed Nov 29 14:51:29 UTC

66 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC ROPS Seat & ROPS ROPS Wed Nov 29 14:51:30 UTC

67 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC ROPS Item Part No. Name Qty Uom ROPS COMPLETE ASSY 1 EA KIT, POLY STOP (SET) 2 EA ROPS HARDWARE KIT 1 EA CS X3.500HXG5 4 EA FW.531 x x EA NT UNTG8 4 EA Comments for Page: ROPS jmumford@excelii.com on Jan 30, Torque to 99 N m. ROPS Wed Nov 29 14:51:30 UTC

68 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Appendix A:Pages Index Battery 7-1 Brake 4-7 Deck (Multi-Page) 8-3 Deck Lift (Multi-Page) 8-5 Deck Pulleys & Spindles 8-2 Drive Wheel Breakdown 5-3 Dust Shield 8-4 Engine (Multi-Page) 6-1 Engine Guard 3-2 Engine Service Parts 6-2 Frame 3-1 Front Wheel Breakdown 5-2 Fuel System 6-3 Fuel Tank Service Parts 6-4 General Information 1 Hydraulic System 4-1 Instrument Panel 7-2 Left Steering Box Assembly 4-5 ROPS 9-3 Right Steering Box Assembly 4-6 Seat 9-1 Seat Service Parts 9-2 Service Deck 8-1 Steering 4-3 Steering Cover Assembly (Multi-Page) 4-4 Transmission Service Parts 4-2 Wheel & Tire 5-1 Wed Nov 29 14:51:30 UTC 2017 A-1

69 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC Appendix B:Parts Index , , 6-3, 7-1, 7-2, , 8-3, , 4-1, , , 8-4, , , , , , , , , , 8-3, , , 4-7, 6-1, 7-1, 7-2, , 7-2, 8-2, 8-3, , 6-1, 6-3, 7-1, 7-2, , 4-3, , , , 4-3, 8-5, , 6-3, 8-3, , , , , , 4-6, 4-7, 8-3, 8-5, , Wed Nov 29 14:51:30 UTC 2017 B-1

70 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC , , , Wed Nov 29 14:51:30 UTC 2017 B-2

71 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC , , , Wed Nov 29 14:51:30 UTC 2017 B-3

72 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC K , , , , 4-6, , 5-1, , , 4-3, 4-5, 4-6, 4-7, 6-1, 8-3, 8-5, , 4-1, 8-2, 8-3, 8-5, , 7-1, , 4-4, 4-7, 6-1, 7-1, 7-2, 8-3, 8-4, , 4-5, , , 8-3, 8-5 Wed Nov 29 14:51:30 UTC 2017 B-4

73 54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC , CE , Wed Nov 29 14:51:30 UTC 2017 B-5