BIGDOG MOWER CO. Diablo MP Parts Manual. 200 South Ridge Road Hesston, Kansas 67062

Transcription

1 BIGDOG MOWER CO. Diablo MP Parts Manual 00 South Ridge Road Hesston, Kansas 6706

2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 00 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Lights Oil Cooler Support Engine Guard Section Hydraulic System Hydraulic Reservoir Motor Assembly Pump Assembly RS Pump Assembly LS Pump Drive Steering Steering Cover Assembly Steering Box Assembly Brake Section Wheels & Tires Front Tire Breakdown Drive Wheel Breakdown Section Engine, Kawasaki FX80V Engine, Kawasaki FX000V Engine Service Parts Fuel System, Tanks & Fuel Lines Fuel System Service Parts Section 6 Battery Instrument Panel Section 7 60" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck HV " Deck Pulley & Spindles HV " Deck HV " Service Deck _0 c-

4 7" Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware Section 8 Seat Seat Service Parts ROPS S/N 0000 & Higher ROPS S/N Prior to c- 99_0

5 General Information This manual covers Big Dog Diablo MP models 99, 967, 97, 98, & 99. Service Literature PART NO. DESCRIPTION 60 OPERATOR S MANUAL 08 WARRANTY STATEMENT 0 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION MULCH KIT 60" DECK MULCH KIT 60" HV DECK 06 MULCH KIT 7" DECK 96 STEERING EXTENSION KIT 68 FLEX FORKS 68 STRIPE KIT 0 LIGHT KIT 7897 SEMI-PNEUMATIC TIRE X 6. X 6 90 REAR ANTI-SCALP (SINGLE) SUSPENSION SEAT KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99_0 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 M 70-99_0

7 Section Frame Lights Oil Cooler Support Engine Guard _0 -

8 Frame _0

9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 67 60" FRAME (WITH DECALS & RIVET NUTS) 67 7" FRAME (WITH DECALS & RIVET NUTS) 8089 /8-6 THREAD RIVET NUT N/A SERIAL NO. / SPEC DECAL 787 DECK HEIGHT INDICATOR DECAL 600 HOT DECAL /- THREAD RIVET NUT BUMPER BUMPER DECAL MADE IN USA DECAL SAFE OPERATION DECAL 09 GREASE FITTING STRAIGHT NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance decal.. Patent numbers decal. 99_0 -

10 Lights - 99_0

11 Lights INDEX NO. PART NO. QTY. DESCRIPTION 6000 LIGHT 60 CS #8- X.00 PH TRX 607 WIRE HARNESS WIRE TIE NOTES: 99_0 -

12 Oil Cooler Support OIL COOLER _0

13 Oil Cooler Support INDEX NO. PART NO. QTY. DESCRIPTION 90 OIL COOLER MOUNT 706 CS.0-0 X.00 HX G Z FW.8 X.6 X CB.-8 X.7 FUL ZN FW.79 X.8 X NT.7-6 HX G ZNY OIL COOLER SCREEN " ELECTRIC FAN CS.0-0 X.00 HX G ELECTRIC FAN FOOT NT.0-0 HX ZY NL 79 AIR DEFLECTOR 07 NT.-8 HX G 768 FW. X.687 X.0/.080H 06 CS.7-6 X.00 HX G WIRE TIE. Part of the ROPS assembly. NOTES: 99_0-7

14 Engine Guard _0

15 Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 7799 SHIELD 09 CB.7-6 X.00 G ZNY NT.-8 HX FLK ZNYC 989 ENGINE GUARD SCREEN 909 BUMPER FW. X.06 X CS.00- X. HX G BUMPER DECAL CB.-8 X.7 FUL ZN HITCH PLATE (S/N 0000 & HIGHER) 7 MUFFLER SHIELD (S/N 0000 & HIGHER) 90 HITCH (S/N PRIOR TO 0000) NT.7-6 HX FLK G. Part of the wheel and tire assembly. NOTES: 99_0-9

16 -0 99_0

17 Section Hydraulic System Hydraulic Reservoir Motor Assembly Pump Assembly RS Pump Assembly LS Pump Drive Steering Steering Cover Assembly Steering Box Assembly Brake _0 -

18 Hydraulic System FRONT OF ENGINE PLATE (SOME PARTS REMOVED FOR CLARITY) _0

19 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 06 CS.7-6 X.00 HX G 7679 FW.79 X.8 X LOOP CLAMP 00 6 NT.7-6 HX G ZNY 606 OIL COOLER RESERVOIR SUB-ASSEMBLY (INCLUDES ITEMS 8-) CS.7-6 X.6 HX G FTG, 8MJIC TEE RS MOTOR CASE DRAIN HOSE FTG, -6MORB/-6MJIC STR 608 CASE-COOLER HOSE 608 LS MOTOR CASE DRAIN HOSE 6069 LS PUMP SUB-ASSEMBLY (INCLUDES ITEMS 9 & 0) 6069 RS PUMP SUB-ASSEMBLY (INCLUDES ITEMS 7 & 8) 0089 NT.00- HX G ZNYC FW. X.06 X TUBE, LP-TM RH LOOP /" TUBE, RP-BM RH LOOP /" TUBE, RP-BM LT LOOP /" TUBE, LP-TM LT LOOP /" 607 VIBRATION MOUNT 606 MOTOR SUB-ASSEMBLY 07 8 NT.00- UNT G CS.00- X.0 SQ G 087 CB.00- X.0 FULL NOTES: 99_0 -

20 Hydraulic Reservoir _0

21 Hydraulic Reservoir INDEX NO. PART NO. QTY. DESCRIPTION 076 BREATHER CAP 077 STRAINER 607 HYDRAULIC RESERVOIR 7008 HOSE CLAMP 600 PUMP SUCTION HOSE SPRING CLAMP COOLER-RES HOSE PROTECTIVE HOSE SLEEVE 9 60 FTG, -8MORB/-8BT STR PUMP RETURN HOSE 7868 FTG, -8 MORB HEX PLUG 60768X HYDRAULIC FILTER NOTES: 99_0 -

22 Motor Assembly INDEX NO. PART NO. QTY. DESCRIPTION 607 MOTOR 786 FTG, 90-0 MORB/-8 MORFS 066 CASTLE NUT 067 WOODRUFF KEY SEAL KIT (NOT SHOWN) NOTES: -6 99_0

23 This page intentionally left blank. 99_0-7

24 Pump Assembly RS _0

25 Pump Assembly RS INDEX NO. PART NO. QTY. DESCRIPTION 6076 TUBE, LP-TM RH LOOP /" 6076 TUBE, RP-BM RH LOOP /" 6070 PUMP 0088 CS X.0 HX G 768 FW.8 X.6 X PUMP ARM NT.0-0 HX ZY NL 8 78 O-RING TUBE ADAPTER FTG, 8 BEADED TUBE 0 78 FTG, 90-8MORB/-8MORFS 7898 SEAL KIT (NOT SHOWN). Torque to 8. ft-lbs. NOTES: 99_0-9

26 Pump Assembly LS _0

27 Pump Assembly LS INDEX NO. PART NO. QTY. DESCRIPTION 6076 TUBE, RT-BM LT LOOP /" 6076 TUBE, LP-TM LT LOOP /" PUMP 78 O-RING TUBE ADAPTER 0088 CS X.0 HX G FW.8 X.6 X PUMP ARM NT.0-0 HX ZY NL 9 78 FTG, 90-8MORB/-8MORFS FTG, 8 BEADED TUBE 7898 SEAL KIT (NOT SHOWN). Torque to 8. ft-lbs. NOTES: 99_0 -

28 Pump Drive _0

29 Pump Drive INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.00- X.00 HX G 67 FW.0 X. X.87 SPL 07 NT.-8 HX G 768 FW. X.687 X.0/.080H 7 CLUTCH ANCHOR CS.-8 X.00 HX G FW.79 X.8 X NT.7-6 HX G ZNY CS.6- X.7 HX G " IDLER PULLEY IDLER PIVOT BUSHING 6 TENSIONER 09 GREASE FITTING STRAIGHT 6006 IDLER SPRING 6086 EB,.7-6 X.00 FULL THD IDLER PIVOT BUSHING FW. X.06 X NT.00- HX G8 ZY NL 9 06 KEY / SQ X. LONG PULLEY 7. OP X.87 SHFT 0896 SS.-8 X.7 SQ-HD 076 KEY / SQ X.0 LG 607 PULLEY 6.67 OP X. SHFT 607K CLUTCH KIT 79 CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD CS.7-0 X.00 HX G P BELT B-SEC NOTES:. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to ft-lbs.. Torque to 7 7 ft-lbs. The tensioner should pivot freely. 99_0 -

30 Steering PUMP SUB-ASSEMBLY - 99_0

31 Steering INDEX NO. PART NO. QTY. DESCRIPTION N/A STEERING COVER ASSEMBLY 609 BIGDOG DIABLO MP LOGO DECAL 0989 HANDLE (WITH GRIP) 7860 GRIP 06 CS.7-6 X.00 HX G FW.79 X.8 X CS.7-6 X.7 HX G SWITCH NT.7-6 HX G ZNY 9 79 DAMPER BALL STUD FW. X.687 X.0/.080H LW. INT-EXT TOOTH 068 NT.-8 HX FLK ZNYC 06 NT.- NL G NOTES: 99_0 -

32 Steering Cover Assembly _0

33 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION N/A LS STEERING BOX SUB-ASSEMBLY N/A RS STEERING BOX SUB-ASSEMBLY 06 NT.- NL G FW. X.687 X.0/.080H 07 NT.-8 HX G BALL STUD FW. X.00 X. HRD Z PUMP ROD ADJUSTER NOTES: 99_0-7

34 Steering Cover Assembly _0

35 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 9 7 STEERING COVER (WITH DECAL) 0 78 BUSHING FW.70 X.0 X.6 ZN 789 LOCK COLLAR.77 ID 007 STEER PIVOT TUBE 0808 GM.0 X.00 X.7 X. NOTES: 99_0-9

36 Steering Cover Assembly _0

37 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 099 NT.00- HX JAM ZNYC SS /- X.0 SH ZNYC " WEAR TAPE 8 78 BUSHING NOTES: 99_0 -

38 Steering Box Assembly RS SHOWN LS SIMILAR _0

39 Steering Box Assembly INDEX NO. PART NO. QTY. DESCRIPTION 7 STEERING ARM NT.7-6 HX ZY NL FW.79 X.8 X CS.7-6 X.7 HX G N/A STEERING BOX 6 78 BUSHING STEERLEVER BUSHING GM.70 X.88 X.00 X SS.00- X.00 SH ZY NOTES: 99_0 -

40 Brake LEFT SIDE SHOWN RIGHT SIDE SIMILAR _0

41 Brake INDEX NO. PART NO. QTY. DESCRIPTION NT.7-6 HX ZY NL 7679 FW.79 X.8 X NT.- NL G 768 FW. X.687 X.0/.080H 788 BRAKE ROD ASSEMBLY LS BRAKE BELLCRANK 906 RS BRAKE BELLCRANK (NOT SHOWN) BUSHING 8 00 NT.7-6 HX G ZNY BRAKE LINK TURNBUCKLE CS.7-6 X.7 HX G 0 CS.7-6 X.0 HX G 07 NT.-8 HX G 09 BRAKE ARM CB.-8 X.00 FULL ZN CS.-8 X.7 HX G8 FLK HUB ASSEMBLY (WITH STUDS) BRAKE ASSEMBLY WHEEL STUD LUG /-0 NOTES:. Included with the wheel motor.. Torque to 0 0 ft-lbs.. Torque to 7 ft-lbs. 99_0 -

42 -6 99_0

43 Section Wheels & Tires Front Tire Breakdown Drive Wheel Breakdown _0 -

44 Wheels & Tires _0

45 Wheels & Tires INDEX NO. PART NO. QTY. DESCRIPTION 6077 TIRE/WHEEL ASSEMBLY 6 X WHEEL NUT 709 CS.00- X. HX G FW. X.6 X. HD ZY 60 DUST CAP 6 67 BEARING DISC 7 78 BEARING SPACER.07 X. X DISC BEARING 0 N/A FRONT TIRE ASSEMBLY 0689 CS.00- X.0 HX G FW. X.06 X.7 60 SPACER. 606 PLASTIC WHEEL 0089 NT.00- HX G ZNYC. Torque to 6 7 ft-lbs. NOTES: 99_0 -

46 Front Tire Breakdown RIBBED TIRE _0

47 Front Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 060 NT.70-0 HX ZY NL 096 FW.760 X.6 X CS.70-0 X 9.0 HX ZY 6006 TIRE/WHEEL ASSEMBLY X WHEEL BEARING TIRE X (SMOOTH) 777 TIRE X 6.0 (RIBBED) BEARING SPACER WHEEL 6 X VALVE STEM NOTES: 99_0 -

48 Drive Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 6077 TIRE 6 X WHEEL X VALVE STEM NOTES: -6 99_0

49 Section Engine, Kawasaki FX80V Engine, Kawasaki FX000V Engine Service Parts Fuel System, Tanks & Fuel Lines Fuel System Service Parts _0 -

50 Engine, Kawasaki FX80V YEL/BLK BLK 8 0 BLK RED/ BLK 9 PUR 0A FUSE VAPOR TEE FUEL VALVE SEAT SUPPORT B A - 99_0

51 Engine, Kawasaki FX80V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX80V ENGINE 796 OIL DRAIN VALVE 600 MUFFLER 0088 HOSE CLAMP 07 NT.-8 HX G FW. X.687 X.0/.080H CS M8 X. X 6 HX FL NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE FW.79 X.8 X CS.7-6 X. HX G8 P CB.-8 X. ZNYC 000 HOSE CLAMP 60 /6" HOSE CLAMP 070 LOOP CLAMP CS.-8 X.00 HX G NT.-8 HX FLK ZNYC 8 78 BRACE " /" FUEL LINE WIRE TIE 606 " /6" VAPOR LINE NOTES: FUEL & VAPOR LINE LENGTHS A " VALVE TO ENGINE (FUEL) B " TEE TO ENGINE (VAPOR). Part of the wire harness.. Supplied with the engine.. Torque to 0 ft-lbs. Replace (do not re-use) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99_0 -

52 Engine, Kawasaki FX000V YEL/BLK BLK BLK RED/BLK PUR 0A FUSE - 99_0

53 Engine, Kawasaki FX000V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX000V ENGINE 07 8 NT.-8 HX G 768 FW. X.687 X.0/.080H 0088 HOSE CLAMP 06 CB.-8 X.7 FUL ZN MUFFLER MUFFLER MOUNT FW.79 X.8 X CS.7-6 X. HX G P CB.-8 X. ZNYC 706 CS M8 X. X 6 HX FL NEGATIVE BATTERY CABLE 6009 POSITIVE BATTERY CABLE NOTES:. Part of the wire harness.. Supplied with the engine.. Torque to 0 ft-lbs. Replace (do not re-use) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99_0 -

54 Engine, Kawasaki FX000V SEAT SUPPORT FUEL VALVE VAPOR TEE A B _0

55 Engine, Kawasaki FX000V INDEX NO. PART NO. QTY. DESCRIPTION 000 HOSE CLAMP 066 CS.-8 X.00 HX G 6 60 CLAMP, /6" " /" FUEL LINE LOOP CLAMP NT.-8 HX FLK ZNYC 0 78 BRACE 000 WIRE TIE 606 " /6" VAPOR LINE 796 OIL DRAIN VALVE 89 CABLE MOUNT NOTES: FUEL & VAPOR LINE LENGTHS A " VALVE TO ENGINE (FUEL) B " TEE TO ENGINE (VAPOR) 99_0-7

56 Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 786 MAIN AIR FILTER 7879 SAFETY AIR FILTER 608 OIL FILTER IN-LINE FUEL FILTER 768 VACUATOR VALVE NOTES: -8 99_0

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58 Fuel System, Tanks & Fuel Lines FRONT OF MOWER SEAT SUPPORT A 9 0 FRONT OF MOWER B C 9 D E -0 99_0

59 Fuel System, Tanks & Fuel Lines INDEX NO. PART NO. QTY. DESCRIPTION 6009 RS FUEL TANK ASSEMBLY (S/N 0070 & HIGHER) 600 RS FUEL TANK ASSEMBLY (PRIOR TO S/N 0070) LS FUEL TANK ASSEMBLY (S/N 0070 & HIGHER) 600 LS FUEL TANK ASSEMBLY (PRIOR TO S/N 0070) 6096 RATCHETING GAS CAP,." FW.06 X.00 X. HRD Z 08 0 CS.7-6 X.7 HX G CS.-8 X.00 HX G FW. X.687 X.0/.080H FUEL VALVE -WAY HOSE CLAMP LOOP CLAMP 068 NT.-8 HX FLK ZNYC 608 PLASTIC TEE, /6" 600 VACUUM BREAKER 088 6" /" FUEL LINE 606 6" /6" VAPOR LINE WIRE TIE NOTES: FUEL & VAPOR LINE LENGTHS A 6" LEFT TANK TO VALVE (FUEL) B 9" LEFT TANK TO TEE (VAPOR) C 0" RIGHT TANK TO VALVE (FUEL) D " TEE TO VACUUM BREAKER (VAPOR) E " RIGHT TANK TO VACUUM BREAKER (VAPOR). Torque to 0 ft-lbs.. Part of the Cooler Support assembly. 99_0 -

60 Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6087 VENT FITTING 6000 GROMMET 607 SUCTION HOSE ASSEMBLY.0" 606 VACUUM BREAKER FILTER NOTES: - 99_0

61 Section 6 Battery Instrument Panel _0 6-

62 Battery 6-99_0

63 Battery INDEX NO. PART NO. QTY. DESCRIPTION 008 CS.-8 X.00 HX G 768 FW. X.687 X.0/.080H 676 BATTERY STRAP CN.-8 X.0 MAX THK NOTES: 99_0 6-

64 Instrument Panel A FUSE 0A YEL/BLK ORG 6 ORG BLK 6-99_0

65 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 7800 CHOKE CABLE (USED ON FX000V ENGINE) 6009 CHOKE CABLE (USED ON FX80V ENGINE) KEY ASSEMBLY 0898 IGNITION SWITCH 60 KNOB CB 0- X.00 ZYNC PTO SWITCH NT #0- HX NL ZN RELAY CONTROL MODULE 9 77 RED INDICATOR LIGHT HOUR METER 086 INSTRUMENT PANEL (WITH DECAL) 0698 CS 0- X.7 HX FLK ZN 6009 THROTTLE CABLE (USED ON FX000V ENGINE) 6087 THROTTLE CABLE (USED ON FX80V ENGINE) 709 FW.9 X.00 X CS.0-0 X.0 HX G FW.8 X.6 X INSTRUMENT PANEL DECAL WIRE TIE CS.-8 X.7 HX G FW. X.687 X.0/.080H 070 LOOP CLAMP 07 NT.-8 HX G 6080 WIRE HARNESS 000 WIRE TIE (NOT SHOWN) 0 CLUTCH CONNECTOR REPAIR KIT WIRE HARNESS FUSE HOLDER. Part of the wire harness. NOTES: 99_0 6-

66 6-6 99_0

67 Section 7 60" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck HV " Deck Pulley & Spindles HV " Deck HV " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware _0 7-

68 60" Service Deck _0

69 60" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 09 60" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK 60 DANGER/OBJECTS DECAL " DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_0 7-

70 60" Deck Pulleys & Spindles _0

71 60" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" DECK IDLER SLIDE TENSION SPRING 8 79 CHAIN, LINK CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 980 PUSHER 09 GREASE FITTING STRAIGHT NT.7-6 HX ZY NL FW.79 X.8 X CB.7-6 X. G ZN CS.00- X. HX G CW. X. X.0 BLK 7708 DECK DRIVE PULLEY FW. X.06 X CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL NT.00- HX G8 ZY NL CB.00- X 7.0 STD ZN 8 60 SPACER PLASTIC WHEEL FW. X.687 X.0/.080H NT.-8 HX ZY NL 60 BLADE SPINDLE CW 7 KEY / SQ X.00. Torque to 67 7 ft-lbs. NOTES: 99_0 7-

72 60" Deck _0

73 60" Deck INDEX NO. PART NO. QTY. DESCRIPTION 6089 DISCHARGE CHUTE LG 8 RS PULLEY COVER 8 LS PULLEY COVER 6080 BELT, B-SECTION 60 CHUTE PIN 6 60 TORSION SPRING NT.7-6 HX ZY NL KNOB /6-8 X /" BLADE, 0.9" -H-F-CW 79 BLADE, F0.9" -H-F-CW 7980 BLADE, 0.9" -MUL-F-CW 7989 BLADE, 0.9" -GAT-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99_0 7-7

74 60" Service Deck HV _0

75 60" Service Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 0 60" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK 60 DANGER/OBJECTS DECAL " DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_0 7-9

76 60" Deck Pulley & Spindles HV _0

77 60" Deck Pulley & Spindles HV INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" DECK IDLER SLIDE TENSION SPRING 8 79 CHAIN, LINK CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 09 GREASE FITTING STRAIGHT NT.7-6 HX ZY NL FW.79 X.8 X PUSHER CB.7-6 X. G ZN CS.00- X. HX G FW. X.06 X CW. X. X.0 BLK 7708 DECK DRIVE PULLEY 60 BLADE SPINDLE CW 7 KEY / SQ X FW. X.687 X.0/.080H NT.-8 HX ZY NL NT.00- HX G8 ZY NL 8 60 PLASTIC WHEEL 9 60 SPACER CB.00- X 7.0 STD ZN 606 PLASTIC WHEEL 60 SPACER. 609 CB.00- X.0 STD ZN. Torque to 67 7 ft-lbs. NOTES: 99_0 7-

78 60" Deck HV _0

79 60" Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 8 RS PULLEY COVER 8 LS PULLEY COVER 6089 DISCHARGE CHUTE LG 60 TORSION SPRING NT.7-6 HX ZY NL 6 60 CHUTE PIN KNOB /6-8 X /" BELT, B-SECTION BLADE, 0.9".09" HS 79 BLADE, F0.9" -H-F-CW 7980 BLADE, 0.9" -MUL-F-CW 7989 BLADE, 0.9" -GAT-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z FW.79 X.8 X CB.7-6 X.00 G ZNY LS ADJ INNER WALL RS ADJ INNER WALL NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99_0 7-

80 7" Service Deck _0

81 7" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 7" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK 60 DANGER/OBJECTS DECAL " DECK ID DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_0 7-

82 7" Deck Pulleys & Spindles _0

83 7" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" DECK IDLER SLIDE TENSION SPRING 8 98 CHAIN, LINK CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 980 PUSHER 09 GREASE FITTING STRAIGHT NT.7-6 HX ZY NL FW.79 X.8 X CB.7-6 X. G ZN CS.00- X. HX G CW. X. X.0 BLK 880 DECK DRIVE PULLEY FW. X.06 X CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL NT.00- HX G8 ZY NL 7 60 SPACER PLASTIC WHEEL CB.00- X 7.0 STD ZN FW. X.687 X.0/.080H NT.-8 HX ZY NL 60 BLADE SPINDLE CW 7 KEY / SQ X.00. Torque to 67 7 ft-lbs. NOTES: 99_0 7-7

84 7" Deck _0

85 7" Deck INDEX NO. PART NO. QTY. DESCRIPTION 6089 DISCHARGE CHUTE LG 66 RS PULLEY COVER 67 LS PULLEY COVER BELT, B-SEC 60 CHUTE PIN 6 60 TORSION SPRING NT.7-6 HX ZY NL KNOB /6-8 X /" BLADE, F.86"-H-F-CW BLADE, F.86"-L-F-CW 7998 BLADE,.86"-MUL-F-CW BLADE,.86"-GAT-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99_0 7-9

86 Deck Lift _0

87 Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 6007 DECK HEIGHT PIN DECK LIFT INDICATOR 7899 DECK LIFT SPRING CS.7- X.7 HX G 6 89 DECK LIFT CHAIN NT.7- HX FLG ZN E CLIP.00 X.6 X CS.-8 X.0 HX G 0 07 NT.-8 HX G 88 DECK LEVELER YOKE 09 GREASE FITTING STRAIGHT 789 CE.70 X. X.7 HEAD 7887 CS.6- X. HX G Z 7078 FW.6 X.0 X.0 ZN CS.7- X.7 HX G NOTES: 99_0 7-

88 Deck Mounting Hardware _0

89 Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION NT.70-0 HX ZY NL FW.760 X.6 X CS.70-0 X.00 HX G NOTES: 99_0 7-

90 7-99_0

91 Section 8 Seat Seat Service Parts ROPS S/N 0000 & Higher ROPS S/N Prior to _0 8-

92 Seat _0

93 Seat INDEX NO. PART NO. QTY. DESCRIPTION SEAT (S/N 0000 & HIGHER) 608 SEAT (S/N PRIOR TO 0000) 6 SEAT PAN (WITH DECALS) 000 WIRE TIE 0808 GM.0 X.00 X.7 X LEVEL FUEL FILL DECAL ARMREST WARNING DECAL FW. X.00 X. HRD Z NT.-8 HX ZY NL FIBER WASHER 0 0 SEAT PAN STOP 7679 FW.79 X.8 X CS.7-6 X. HX G NT.7-6 HX ZY NL 06 CS.7-6 X.00 HX G 799 FW.06 X.00 X. HRD Z ENGINE COMPARTMENT DECAL SEAT SUPPORT (WITH DECALS) HYDRAULIC PRESSURE DECAL HOT & HYD OIL DECAL VIBRATION MOUNT 7988 FUEL INDICATOR DECAL 789 LS STEERING DECAL 8 LS FRAME COVER (WITH DECALS) PUMP BELT WARNING DECAL CN.-8 X.0 MAX THK 6 00 NT.7-6 HX G ZNY RS STEERING DECAL 8 7 RS FRAME COVER (WITH DECAL) FW. X.687 X.0/.080H CS.-8 X.00 HX G 7 SEAT LATCH 7890 TORSION SPRING 608 BATTERY WARNINGS DECAL 78 SB.7 X.7 SH FLOOR PAN WIRE HARNESS (NOT SHOWN) NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 99_0 8-

94 Seat Service Parts 6 INDEX NO. PART NO. QTY. DESCRIPTION 60 SEAT BELT 600 SEAT COVER BACK 609 SEAT COVER BOTTOM 606 ARMRESTS (PAIR) 606 STANDARD SLIDES (PAIR) SEAT SWITCH NOTES: 8-99_0

95 This page intentionally left blank. 99_0 8-

96 ROPS S/N 0000 & Higher _0

97 ROPS S/N 0000 & Higher INDEX NO. PART NO. QTY. DESCRIPTION 6069 ROPS KIT 607 POLY STOP KIT 6068 ROPS HARDWARE KIT 068 CS.00- X.0 HX G FW. X.06 X NT.00- UNT LK G8 ZN. Torque to 7 ft-lbs. NOTES: 99_0 8-7

98 ROPS S/N Prior to _0

99 ROPS S/N Prior to 0000 INDEX NO. PART NO. QTY. DESCRIPTION 608 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) 6070 HAND KNOB 607 LYNCH PIN W/ LANYARD CS.00- X.0 HX G 07 6 NT.00- UNT G ROPS STOP FW. X.06 X ROPS DECAL. Torque to 7 ft-lbs. NOTES: 99_0 8-9

100 8-0 99_0