PARTS MANUAL SUPPORTED BY HUSTLER TURF EQUIPMENT AND EXCEL INDUSTRIES, INC.

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1 SHIBAURA DIESEL ENGINE MODEL: N843 and N843L PARTS MANUAL SUPPORTED BY HUSTLER TURF EQUIPMENT AND EXCEL INDUSTRIES, INC.

2

3 Table of Contents Chapter 1 General Information Chapter Valve Cover Rocker Arm Assembly Cylinder Head Cylinder Block Chapter 3 Injection Pump & Lines Injection Pump Fuel Injector Timing Gear Case & Governor Camshaft Crankshaft & Pistons Oil Pump Chapter 4 Alternator Mount Alternator Starter Motor N Starter Motor N843L Water Pump /08 c-1

4 c /08

5 Chapter 1 General Information This Manual covers the Shibaura diesel engine N843 and N843L Frequently Ordered Parts PART NO. DESCRIPTON Fuel Filter Element Engine Oil Filter V-Belt, Alternator Service Literature PART NO. DESCRIPTION Shibaura Diesel Engine Manual Shibaura Diesel Engine Service Manual Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts /08 1-1

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID NSS DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter Not Sold Separately Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM M M M M M M M M M M M NOTE: Loctite 59 to be used on all pipe threads. Lubricate all grease zerks /08

7 Chapter Contents Valve Cover Rocker Arm Assembly Cylinder Head Cylinder Block /08-1

8 Valve Cover /08

9 Valve Cover ITEM NO. SERVICE PART NO. QTY. DESCRIPTION VALVE COVER GASKET VALVE COVER BAFFLE SCREEN FILTER, ENGINE BREATHER SCREW GASKET CAP NUT FILLER CAP O-RING BREATHER VALVE BOLT BOLT BOLT MANIFOLD GASKET AIR INTAKE MANIFOLD HEX M6 X 0, 8.8 BOLT NOTES: /08-3

10 Rocker Arm Assembly /08

11 Rocker Arm Assembly ITEM NO. SERVICE PART NO. QTY. DESCRIPTION ROCKER ARM ASSEMBLY ROCKER ARM; INTAKE ROCKER ARM; EXHAUST ADJUSTMENT SCREW NUT ROCKER ARM SHAFT SPRING BOLT STUD BOLT NUT SENDER UNIT OIL LINE N OIL LINE N843L GASKET BANJO BOLT GASKET O-RING SHIM 18 1 NOTES: 1. Item 1 (includes items to 7,16,17 and 18) /08-5

12 Cylinder Head /08

13 Cylinder Head ITEM NO. SERVICE PART NO. QTY. DESCRIPTION CYLINDER HEAD ASSEMBLY PLUG PLUG PLUG PLUG INTAKE VALVE, STD EXHAUST VALVE, STD VALVE GUIDE SEAL : INTAKE SPRING RETAINER COTTER VALVE GUIDE SEAL : EXHAUST CAP VALVE SEAT : INTAKE CYLINDER HEAD GASKET T= CYLINDER HEAD GASKET T= HEAD BOLT HEAD BOLT LIFTING EYE BOLT STUD BOLT 1. Item 1 (includes items 0). NOTES: /08-7

14 Cylinder Block /08

15 Cylinder Block ITEM NO. SERVICE PART NO. QTY. DESCRIPTION CYLINDER BLOCK N CYLINDER BLOCK N843L PLUG PLUG CAP PLUG PLUG 10.4MM PLUG 6.5 X 7MM IDLE GEAR SHAFT COMPL BUSHING; S.T.D BALL BEARING EXPANSION PLUG BEARING ASSEMBLY DOWEL PIN DOWEL PIN DOWEL PIN SPRING PIN STUD BOLT STUD STUD BOLT GASKET ENGINE OIL PAN BOLT M1 X 1 BOLT SEALING WASHER CRANK SEAL N CRANK SEAL N843L NHG PLATE N NHG PLATE N843L M8 X 0 BOLT PRESSURE RELIEF VALVE STARTER MOTOR ASSEMBLY N STARTER MOTOR ASSEMBLY N843L CYLINDER BLOCK COOLANT DRAIN P15 O-RING ADAPTER ENGINE OIL FILTER GUIDE P10 O-RING M6 X 1 SCREW ENGINE OIL DIPSTICK TAPPET PUSH ROD N PUSH ROD N843L M10 X 0 BOLT /08-9

16 /08

17 Chapter 3 Contents Injection Pump & Lines Injection Pump Fuel Injector Timing Gear Case & Governor Camshaft Crankshaft & Pistons Oil Pump /08 3-1

18 Injection Pump & Lines A A /08

19 Injection Pump & Lines ITEM NO. SERVICE PART NO. QTY. DESCRIPTION INJECTION PUMP ASSEMBLY SHIM KIT: 0., 0.3, 0.4, M8 X 1.5 NUT BOLT INJECTOR ASSEMBLY RETURN LINE INJECTION LINE INJECTION LINE INJECTION LINE INJECTION LINE INJECTION LINE INJECTION LINE CLAMP M6 X 5, 8.8 HEX BOLT M6 X 1 NUT GLOW PLUG HYD. CONNECTOR LOCK WASHER NUT GASKET SOLENOID WASHER FITTING GASKET BOLT WIRE HARNESS GASKET COVER SCREW HYD. CONNECTOR COPPER WASHER FUEL HOSE N FUEL HOSE N843L HOSE CLAMP NOTES: /08 3-3

20 Injection Pump /08

21 Injection Pump ITEM NO. SERVICE PART NO. QTY. DESCRIPTION INJECTION PUMP ASSEMBLY NSS 3 HOLDER 3 NSS 3 O-RING 4 NSS 3 SPRING 5 NSS 3 GASKET 6 NSS 3 VALVE DELIVERY ASSEMBLY 7 NSS 3 PLUNGER 8 NSS 3 SPRING 9 NSS AR PLATE KIT 10 NSS 3 PIN 11 NSS 1 SNAP RING BANJO FITTING GASKET BOLT 15 NSS 3 SEAT SPRING 16 NSS 6 O-RING 17 NSS 6 BOLT 1. Item 1 (includes items 17). NOTES: /08 3-5

22 Fuel Injector /08

23 Fuel Injector ITEM NO. SERVICE PART NO. QTY. DESCRIPTION FUEL INJECTOR NUT GASKET AR SHIM KIT SPRING SEAT/ SLOT, SPRING SPACER INJECTOR NOZZLE NUT 10 NSS 3 BODY 1. Item 1 (includes items 10). NOTES: /08 3-7

24 Timing Gear Case & Governor /08

25 Timing Gear Case & Governor ITEM NO. SERVICE PART NO. QTY. DESCRIPTION TIMING GEAR CASE GASKET OIL SEAL SPRING PIN GOVERNOR LEVER ASSEMBLY TENSIONER LEVER SPRING SNAP RING WASHER START SPRING BOLT SNAP PIN MAIN SPRING ARM O-RING BOLT GOVERNOR LEVER M6 X 30, 8.8 HEX BOLT M6 X 1 X 45, HH, CL 8.8 CAP BOLT M6 X 1 NUT SHAFT O-RING SNAP RING BRACKET M6 X 1 X 14, CL 8.8 BOLT BOLT O-RING PLUG O-RING ANGLICH SET ASSEMBLY N ANGLICH SET ASSEMBLY N843L NOTES: 1. Items 1 (includes item 4).. Item 5 (includes items 6, 8 to 10,1,13 and 30). 3. Items 8 and 9 are only used on N843 engine model /08 3-9

26 Camshaft /08

27 Camshaft ITEM NO. SERVICE PART NO. QTY. DESCRIPTION CAMSHAFT KEY BEARING ASSEMBLY SPACER GEAR CAM GEAR SLIDE/GUIDE SCREW PLATE NOTES: /

28 Crankshaft & Pistons /08

29 Crankshaft & Pistons ITEM NO. SERVICE PART NO. QTY. DESCRIPTION CRANKSHAFT N CRANKSHAFT N843L CRANKSHAFT GEAR DOWEL PIN PIN BEARING HOLDER ASSEMBLY N BEARING HOLDER ASSEMBLY N843L BOLT DOWEL PIN BEARING HOLDER ASSEMBLY N BEARING HOLDER ASSEMBLY N843L BEARING HOLDER ASSEMBLY N BEARING HOLDER ASSEMBLY N843L STANDARD BEARING STANDARD BEARING BELT M8 X 50 BOLT M8 X 65 BOLT N M8 X 60 BOLT N843L STANDARD PISTON RINGS KIT STANDARD PISTON AND RINGS KIT N STANDARD PISTON AND RINGS KIT N843L PISTON PIN SNAP RING CONNECTING ROD ASSEMBLY N CONNECTING ROD ASSEMBLY N843L BUSHING CONNECTING ROD BOLT NUT STANDARD BEARING ENGINE FLYWHEEL RING GEAR KEY BOLT NUT PULLEY THRUST WASHER 1. Item 1 (includes items to 4 and 6).. Item 5 (includes items 6, 7,10 and 11). 3. Item 8 (includes items 6, 7,10 and 11). 4. Item 9 (includes items 6, 7,10 and 11). 5. Item 16 (includes items 15). 6. Item 19 (includes items 0 to 3). 7. Item 4 (includes item 5). NOTES: /

30 Oil Pump /08

31 Oil Pump ITEM NO. SERVICE PART NO. QTY. DESCRIPTION IDLE GEAR ASSEMBLY THRUST WASHER 3 NSS 1 GEAR 4 NSS 1 PIN SPRING 6 NSS 1 OUTER ROTOR INNER ROTOR OIL PUMP COVER SHIM KIT SPRING COLLAR SNAP RING O-RING OIL TUBE SUCTION FILTER BOLT FRONT PLATE GASKET 1. Item 1 (includes item3 6). NOTES: /

32 /08

33 Chapter 4 Contents Alternator Mount Alternator Starter Motor N Starter Motor N843L Water Pump /08 4-1

34 Alternator Mount ITEM NO. SERVICE PART NO. QTY. DESCRIPTION ADJUSTING PLATE ALTERNATOR M8 X 1.5 X 0 BOLT M8 X 16 X 1.6 WASHER SUPPORT M8 X 16 BOLT M10 X 35, 8.8 FULL THREAD BOLT M10 X 1.5 NUT BELT M8 X 1.5 X 5 BOLT /08

35 Alternator ITEM NO. SERVICE PART NO. QTY. DESCRIPTION ALTERNATOR NUT PULLEY SCREW 5 NSS 1 FRONT ALTERNATOR HOUSING SET OF SCREW BALL BEARING 8 NSS 1 BEARING RETAINER PLATE 9 NSS 1 ROTOR ASSEMBLY 10 NSS 1 SPACER BALL BEARING 1 NSS 1 STATOR ASSEMBLY 13 NSS 1 REAR ALTERNATOR HOUSING TERMINAL VOLTAGE REGULATOR BRUSH RECTIFIER 1. Item 1 (includes items 15).. Item 5 (includes items 6 and 7). 3. Item 11 (includes items 1 15). NOTES: /08 4-3

36 Starter Motor N /08

37 Starter Motor N843 ITEM NO. SERVICE PART NO. QTY. DESCRIPTION STARTER MOTOR ASSEMBLY SCREW SET 3 NSS 1 STARTER HOUSING LEVER SET SOLENOID ASSEMBLY BALL BEARING RUBBER COVER ARMATURE HEXAGON HEAD SET SHAFT ASSEMBLY, CLUTCH SET STOPPER SET 1 NSS 1 PINION 13 NSS 1 GEAR HOUSING 14 NSS 1 SPACER 15 NSS 1 SHAFT 16 NSS 3 GEAR 17 NSS 1 FIELD COIL HOUSING BRUSH ASSEMBLY BRUSH RETAINER ASSEMBLY 0 NSS 1 RETAINER END CAP ASSEMBLY NUT SOLENOID HOUSING 1. Item 1 (includes items 3).. Item 10 (includes items 11 16). 3. Item 19 (includes item 18). NOTES: /08 4-5

38 Starter Motor N843L /08

39 Starter Motor N843L ITEM NO. SERVICE PART NO. QTY. DESCRIPTION STARTER MOTOR ASSEMBLY ARMATURE ASSEMBLY BEARING BEARING CLUTCH ASSEMBLY HOUSING ASSEMBLY PINION STATOR KIT BALL BEARING SPRING BRUSH RETAINER ROLLER PINION BRUSH HOLDER ASSEMBLY SPRING BRUSH FRAME BOLT SCREW NUT SCREW NUT BUSHING DRAIN O-RING MAGNETIC SOLENOID ASSEMBLY 1. Item 1 (includes items 4).. Item (includes items 3 and 4). 3. Item 14 (includes item 15). NOTES: /08 4-7

40 Water Pump /08

41 Water Pump ITEM NO. SERVICE PART NO. QTY. DESCRIPTION WATER PUMP ASSEMBLY SCREW SET PLATE GASKET PLUG M6 X 35 BOLT M6 X 1 NUT PULLEY FAN HOLDER FAN HOLDER FAN M6 X 1 X 75 BOLT GASKET M8 X 1.5 X 0 BOLT HOSE CLAMP HOSE COVER GASKET THERMOSTAT THERMOSTAT HOUSING GASKET THERMOGUARD SWITCH THERMOSTAT SENSOR CLAMP M6 X 1 X 45 BOLT M8 X 1.5 X 0 BOLT ADJUSTING PLATE 1. Item 1 (includes items 5). NOTES: /08 4-9

42 /08

43 Numerical Index Part No. Index Page No , , 3-3, 3-11, , , , , , 4-, , 3-9, Part No. Page No , , , , , 3-13, Part No. Page No , /08 i-1

44 Part No. Page No. Part No. Page No. Part No. Page No , , , , , , i /08

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