Greensmaster Flex 2120 Traction Unit

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1 Form No Rev B Greensmaster Flex 2120 Traction Unit Model No Serial No and Up Register at Original Instructions (EN) * * B

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. 2

3 Contents Frame and Handle Mount Assembly Grass Basket Assembly Left Side Transmission Assembly Right Side Transmission Assembly Clutch Assembly Clutch Service Assembly No Differential and Traction Drum Assembly Differential Assembly No Drum Drive Assembly Engine Assembly Shift Lever Assembly Handle Assembly Throttle and Console Assembly Crankcase Assembly Crankshaft and Piston Assembly Intake and Exhaust Assembly Air Cleaner Assembly Governor Assembly Recoil and Shroud Assembly Recoil Assembly Fuel Tank Assembly Carburetor Assembly Flywheel and Coil Assembly Gear Reduction Assembly Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame and Handle Mount Assembly Retainer-Handle Pin-Hair Bushing-Straight Nut-HF, NI Frame Frame-Rear Frame-Roll Plate-Side, LH Housing-Drive, Drum Washer-Hardened Screw-HHF Link Bushing-Flange Kickstand Spring-Torsion, RH Screw-CARR Screw-HH Pin-Lock Spring-Compression Not serviced separately Nut-HF Spacer 22 1 Grass Basket ASM Screw-HH Weight-Counter Screw-HWHTF Clamp-Handle Clamp-Handle, Offset Bolt-CARR Screw-CARR Nut-Flange, NI Bumper-Handle Screw-Shoulder E-Ring Clip-Tie Spacer Bearing-Ball, Stainless Pin-Dowel B 4 A2

5 Grass Basket Assembly Basket ASM 1: Bumper-Basket 1: Screw-HSBH 1: Washer-Flat 1: Channel 1: Rivet-Pop Bracket-Basket Nut-Flange, NI Screw-HWHTF Washer-Friction A2A B

6 Housing-Transmission Housing-Extension Bearing-Ball Pulley-Driven Screw-HWH Pin-Dowel Ring-Retaining Bushing-Flange Bushing-Flange Lever-Clutch, Reel Ring-Brake, Reel Bearing-Ball, Stainless Ring-Retaining, EXT Disc-Brake, Reel Pin-Pivot, Clutch Fork-Clutch, Reel Hub-Clutch, Reel Clutch-Jaw, Slider Shaft-Clutch Left Side Transmission Assembly Spacer Bearing-Ball, Sealed Clutch-Jaw, Driver Collar-Bearing Shield-Bearing, Flocked Spring-Wave Washer-Flat Ring-Retaining Key-Woodruff Washer-Wave Bearing-Ball Spacer Plug Ring-Retaining, External Decal-Release, Traction Spring-Wave Nut-Jam Setscrew B 6 B2

7 Right Side Transmission Assembly Transmission Cover ASM 1: Decal-Warning Gasket-Housing, Main Belt-Drive, Main Screw-HHF Washer-Hardened Pulley-Driven O-Ring Screw-HH Bushing-Pulley, Idler Bearing-Ball Pulley-Idler Pulley-Idler Screw-Shoulder Ring-Retaining Bushing-Flange Idler-Drive, Main Spring-Extension Lever-Spring Nut-HF Screw-HWH Coupling-Helical Shaft-Hex Pin-Spring Tube-Hex Nut-Flange, NI Screw-HH B B

8 Clutch Service ASM Screw-HHF Bracket-Cable, Traction Bushing-Flange Nut-Flange, NI Washer-Belleville Nut-HF, NI Lever-Clutch Spring-Extention Pin-Clevis Pin-Cotter Clutch Assembly Screw-Shoulder Endpiece-Coupler, 15Mm 13: Screw-HSH Key-Square Guard-Coupler Screw-HWHTF Tie-Cable Screw-HWH Spring-Torsion Screw-Shoulder, HHF Nut-HF B 8 B4

9 Clutch Service Assembly No Cover-Clutch Cover Service ASM 2:1: Seal-Oil Cam-Clutch Actuator-Clutch Plate-Press Shaft Service ASM 6:1 1 Shaft ASM 6:1: Ring-Retaining 6:1: Washer-Flat 6:1: Shield-Bearing, Flocked 6:1: Spring-Wave Pin-Actuator Pin-Locator Plug-Actuator Spring-Compression Bushing-Sleeve Bearing-Ball Bearing-Ball Washer-Hardened Ring-Retaining Screw-HHF Screw-HSH Screw-HHF Breather-Vent, Nylon 25: Washer-Rubber Plug ASM 26: O-Ring Clutch Pack Kit 29 AU Nut-Jam Anchor-Adjust, Spring Plug-Zero Leak, W/Magnet Adapter-Vent Pin-Cotter MVP Kit-Seal, Clutch 99: Seal-Oil Not serviced separately B4A B

10 Clutch Service Assembly No (continued) 99: O-Ring 99: Seal-Dowty 99: Washer-Rubber 99: O-Ring 99: Gasket 99: Seal-Oil Not serviced separately B 10 B4A2

11 Differential and Traction Drum Assembly Lever-Brake Lever-Traction Key-Sq Shaft-Drum Gear-Spur, Long Differential ASM Drum-Traction, RH Nut-Jam Seal-Grease Drum-Traction, LH Bearing-Ball, Stainless Nut-Bearing Shaft-Hex, LH Bushing-Straight Screw-HH Washer-Flat Lever-Traction, Engage Ring-Retaining, External Lever-Brake, Cable Ring-Retaining Screw-HWHTF Collar-Lock Pin-Shear Washer-Thrust O-Ring C B

12 Differential Assembly No Housing-Differential Cover-Differential Pin-Differential Gear-Spur, Dual Spacer-Differential, Natural Gear-Spur Screw-HSH Bearing-Ball B 12 C2A4

13 Cover-Drive, Drum Screw-HWH Gasket-Housing, Drum Shaft-Hex, RH Gear-Spur Brake-Band Ring-Retaining Bushing-Flanged Spring-Extension Belt-Drive, Drum Drum Drive Assembly Pin-Mount, Brake Pin-Clevis, Brake Ring-Retaining Bearing-Ball Pulley-Idler Screw-Shoulder Bushing-Flange Idler-Drum Bearing-Ball, Stainless Washer-Wave C B

14 Engine ASM 1: Guard-Muffler 1: Screw-HWH 1: Bracket-Guard, Muffler 1: Decal-Warning 1: Screw-HWH 1: Ferrite-Snap On 1: Decal-Arrester, Spark 1: Decal-Warning, Ethanol 1: Shield Key-Square Endpiece-Coupler Engine Assembly 3: Screw-HSH Sleeve-Coupler Base-Engine Washer-Hardened Screw-CARR Nut-HF Screw-HHF Washer-Hardened Washer-Plain Harness-Wire Screw-HH B 14 D2

15 Screw-HWH Ball-Detent Spring-Detent Link-Arm, Shift Screw-Shoulder Link-Shifter Bumper-Sleeve, Rubber Bushing-Flange Spacer Lever-Spring Handle-Shift Spring-Extention Pin-Latch Bushing Latch-Shifter Shift Lever Assembly Lever-Transport Lever-Shift, Reel Lever-Cam, Reel Bearing-Ball Screw-HH Screw-PPH Washer-Plain Washer-Flat Screw-HSBH Nut-Lock, NI Nut-Lock Pin-Roll Ring-Retaining Spring-Extension Collar-Spring E B

16 Bushing-Bronze Screw-HWH Nut-Flange, NI Screw-Plastite Pin-Lever Bracket-Shifter Tube-Handle Spring-Extension Cable-Clutch, Reel Bail-Lift Latch-Brake Spring-Extension Washer Lever-Brake Keeper-Lever, Brake Cover-Console Upper Handle ASM 19: Decal-Warning Spacer-Latch, Brake Handle Assembly Screw-HSBH Screw-HWH Screw-HHF Screw-HSBH Nut-HF Screw-Shoulder Nut-Lock, NI Cable-Brake Decal-Shift, Gear Decal-Throttle Decal Decal-Brake Tie-Cable Screw-Shoulder Nut-Jam Nut-Lock, NI Cover-Lever, Bail Washer-Flat B 16 E3

17 Washer-Flat Ring-Retaining Nut-Flange, NI Cable-Clutch, Traction Bracket-Throttle Throttle Wheel ASM Spacer Screw-HSBH Washer-Flat Plate-Throttle Panel-Switch Cable-Throttle Sensor-Ferrous Proximity, NC Throttle and Console Assembly Plug-Hole Module-Interlock Screw-HWH Screw-HWH Nut-Lock, NI Sensor-Proximity, Ferrous Meter-Hour Switch Screw Decal-Console Washer-Flat Washer-Friction E B

18 Guide-Valve Seal-Stem Seal-Oil Bearing-Ball Pipe-Knock Stud Stud Seal-Oil Plug Gasket Main Bearing Cover ASM Bearing-Ball Governor Gear ASM Sleeve-Governor Pin-Straight Crankcase Assembly Gauge-Oil Gasket Bolt-Flange Cylinder Head ASM (Serial No. 1Xxxxxxx) Cylinder Head ASM (Serial No. 2Xxxxxxx) Gasket-Head Bolt-Flange Bolt-Flange Rocker Cover ASM Gasket-Cover, Rocker Pipe-Knock Bolt-Flange Gasket Set Not illustrated B 18 2

19 Crankshaft and Piston Assembly Crankshaft ASM Nut-Flange Key-Woodruff Connecting Rod ASM Connecting Rod ASM (Undersize) Bolt-Rod, Connecting Pin-Piston Piston (Oversize 0.50 Mm) Piston (STD) Piston (Oversize Mm) Piston Ring Set (STD) Piston Ring Set (Oversize Mm) Piston Ring Set (Oversize 0.50 Mm) Clip B

20 Camshaft ASM Pin-Camshaft O-Ring Pin-Spring Lever-Release Clip Spring-Return Spring-Valve Retainer-Spring Valve-Intake Valve-Exhaust Collet-Valve Timing Chain ASM Tensioner Spring-Tensioner Pin-Tensioner Guide-Chain Rocker Pin ASM Clip Intake Rocker Arm ASM Exhaust Rocker Arm ASM Intake and Exhaust Assembly Screw-Adjust Screw-Adjust Nut Nut Bolt-Flange Muffler ASM Arrestor-Spark Screw-Tapping Muffler Cover ASM Gasket-Muffler Nut-Flange Bolt-Flange Bolt-Flange Bolt-Flange Screen-Complete Screw-Tapping Insulator ASM Gasket-Insulator No Gasket-Insulator No Nut-Flange B 20 4

21 Intake and Exhaust Assembly (continued) Bolt-Flange Pipe-Breather B

22 Air Cleaner Assembly Base ASM Packing Packing Cover ASM Label Nut-Wing Nut-Wing Air Cleaner ASM Set-Element B 22 5

23 Lever-Governor Shaft-Governor Governor Rod ASM Spring-Rod Clip Bolt And Washer ASM Nut Spring-Governor Speed Control Lever ASM Link Rod ASM Plate-Stop Governor Assembly Washer Washer-Friction Screw Spring-Adjust Clamp Screw And Washer ASM Speed Control Bracket ASM Screw Nut-Self Lock Spring-Return Bolt-Flange B

24 Recoil and Shroud Assembly Blower Housing ASM Label-Trademark Bolt-Flange Case Baffle No.1 ASM Case Baffle No.2 ASM Bolt-Flange Bolt-Flange Bolt And Washer ASM B 24 7

25 Recoil Assembly Subaru Recoil Kit Reel Starter Rope Handle-Starter Ratchet Spring-Friction Plate-Friction Pulley-Starter Screw-Center Recoil Starter ASM B

26 Fuel Tank Assembly Tank-Fuel Label-Model Fuel Tank Cap ASM Filter-Fuel Union Nut-Flange Bolt-Flange Pipe-Rubber Clamp-Hose Lever-Control, Choke B 26 9

27 Valve-Throttle Screw Valve-Choke Jet-Pilot Lever-Choke Throttle Shaft ASM Bolt Needle Pin Float Body ASM Packing Packing-Chamber Float Nozzle-Main Jet-Main Clip Carburetor Assembly Bolt Screw Spring Jet-Air Jet-Air, Pilot Seal Packing Seal Nut Carburetor ASM Fuel Strainer ASM Packing Cup O-Ring Screw B

28 Flywheel and Coil Assembly Flywheel ASM Ignition Coil ASM Lamp Coil ASM Spacer Bolt And Washer ASM Bolt And Washer ASM Wire-Coil Plug-Spark Sparkplug Cap And Boots ASM B 28 11

29 Gear Reduction Assembly Key Bolt-Flange Washer Gasket-Cover, Reduction Reduction Cover ASM Seal-Oil Shaft-Driving Bearing-Ball Bolt-Flange Shaft-Driven B

30 Attachments and Accessories For Greensmaster Flex 2120 Traction Unit Product Name Model/Part LED Light Kit Wheel Kit Trans Pro 80 Tow-Behind Trailer Trans Pro 100 Tow-Behind Trailer Flat Ramp Rail Ramp Kit (Update) Rail Ramp Conversion Kit (Update) Narrow Wiehle Roller (Qty 1) Wide Wiehle Roller (Qty 1) Front Full Smooth Roller (Qty 1) Extended Narrow Wiehle Roller (Qty 1) Out-Front Brush Kit Paspalum Wiehle Roller (Qty 1) in Soft Grooming Brush in Stiff Grooming Brush in Spring Steel Groomer Reel in Carbide Groomer Reel in Brush Groomer Reel Inch 11-Blade Cutting Unit inch 14-Blade Cutting Unit Turf Evaluator Steel Roller (Qty 1) Universal Groomer Drive Kit in Thin Blade Groomer Reel Bedbar Roller Seal Replacement (Qty 1) Steel Roller Asm Wide Wiehle Steel Roller Asm Premium ATF (Drum) Premium ATF (Pail) Bedknife-Tournament, Extended Bedknife-Microcut, Extended Blade-Groomer, Helix Bedknife-Edgemax, Microcut Bedknife-Edgemax, Tournament Cut Hourmeter-Wireless Rear Full Roller Kit (Aluminum) Narrow Wiehle Roller Kit Roller Extension Kit Front Brush for Narrow Wiehle Roller (Qty 1) Front Brush for Wide Wiehle Roller (Qty 1) Front Brush for Full Roller (Qty 1) Front Comb for Narrow Wiehle Roller (Qty 1) Front Comb for Wide Wiehle Roller (Qty 1) Front Comb for Full Roller (Qty 1) Rear Roller Scraper Kit with Roller

31 Attachments and Accessories (continued) Wide Wiehle Roller Kit Front Full Smooth Roller Kit High Altitude Jet-Subaru Steel Rear Full Roller (Qty 1) High Height-of-Cut Arms (Qty 1) Rear Roller Adjustment (Qty 1) Wire Harness-Wireless Hour Meter Spark Plug Element Set Filter-Fuel Rear Roller Scraper (Qty 1) MVP Kit, Cutting Unit Re-Build Extended Wiehle Roller Kit Premium Engine Oil 10w30 (55 Gal) Premium Engine Oil 10w30 (5 Gallon Pail) MVP Kit, Forward Rotating Groomer Re-Build Blade-Groomer, Thin (Carbide) Paspalum Wiehle Roller Front Scraper for Narrow Wiehle Roller (Qty 1) Front Scraper for Wide Wiehle Roller (Qty 1) Front Scraper for Full Roller (Qty 1) Toro Reel Paper (10 Pack) Toro Reel Shim (0.002in) in Soft Grooming Brush Kit in Stiff Grooming Brush Kit Groomer Quick Up Kit Angle Indicator Angle Indicator Mount Inch 8 Blade Low Drag Reel ASM Inch 11 Blade Low Drag Reel ASM Inch 14 Blade Low Drag Reel ASM MVP Kit, Greensmaster Flex 1820 or 2120 Traction Unit MVP Filter and Spark Plug Kit, 2012 and After Walk-Behind Greensmaster Mower Cast Iron Wiehle Roller (Qty 1) Bedknife-Microcut Bedknife-Tournament Cut Bedknife-Low Cut Height-of-Cut Bar Bedbar-Aggressive

Greensmaster eflex 2100 Traction Unit

Form No. 3389-670 Rev A Greensmaster eflex 2100 Traction Unit Model No. 04042 Serial No. 315000001 and Up Register at www.toro.com. Original Instructions (EN) *3389-670* A Ordering Replacement Parts To