GreensPro 1200 Greens Roller

Size: px

Start display at page:

Download "GreensPro 1200 Greens Roller"

Diana Bridges
5 years ago
Views:

1 Form No Rev C GreensPro 1200 Greens Roller Model No Serial No and Up Register at Original Instructions (EN) * * C

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Steering Assembly Complete Long Steering Roller Assembly No Complete Short Steering Roller Assembly No Hydraulic Tank and Hose Assembly Drive Roller Assembly Engine and Transmission Assembly Lifting Mechanism Assembly Seat Assembly Steering Wheel Assembly Tow Bar Assembly Transmission Control Assembly Cylinder Head Assembly Cylinder Barrel Assembly Crankcase Cover Assembly Crankshaft Assembly Piston and Connecting Rod Assembly Camshaft Assembly Recoil Starter Assembly Fan Cover Assembly Carburetor Assembly Air Cleaner Assembly Muffler Assembly Fuel Tank Assembly Flywheel Assembly Ignition Coil Assembly Control Assembly Label Assembly Decal Assembly Gasket Kit The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Steering Assembly C 4 02

5 Collar-Fixing Bushing-Pivot Bushing-Axle Bushing Shaft-Pivot Disc-Steering Arm-Linkage Steering Pivot ASM Rod-Pivot, Steering Bushing-Spacer, Steering Head-Steering, Front Head-Steering, Rear Long Steering Roller ASM 17: Housing-Bearing 17: Roller-Steering, Long 17: Spacer-Roller, Long 17: Bearing Short Steering Roller ASM 18: Housing-Bearing 18: Roller-Steering, Short 18: Spacer-Roller 18: Bearing Complete Long Steering Roller ASM Complete Short Steering Roller ASM Steering Assembly (continued) Bushing-Oilite Joint-Ball Bearing Housing ASM 23: Bearing Nut-Hex, LH Spring-Extension Joint-Ball Screw-HH Bolt Nut Nut-Hex, NI Washer-Plain Bolt Nut-Hex, NI Washer-Lock Bolt-HH 38 HY Washer-Plated 39 ZBH1J095U 1 Bolt-HH 40 ZDH1H040U 4 Screw-Set, HH 41 ZNH1H000U 4 Nut-Hex 42 ZNN1J000U 13 Nut-Hex, NI Washer 44 ZWQ1J000U 33 Washer-Plain Bolt-HH C

6 Complete Long Steering Roller Assembly No Nut-Lock, NI Axle-Steering, Long Spacer-Roller, Short Housing-Bearing Roller-Steering, Long Spacer-Roller, Long Bearing Screw-HH Washer-Lock 10 ZWQ1J000U 2 Washer-Plain C 6 02A1

7 Complete Short Steering Roller Assembly No Nut-Lock, NI Axle-Steering, Short Spacer-Roller, Short Spacer-Roller, Long Spacer-Roller Bearing Housing-Bearing Roller-Steering, Long Roller-Steering, Short Screw-HH Washer-Lock 12 ZWQ1J000U 2 Washer-Plain 02A C

8 Seal-Dowty Adaptor-Bspp Decal-Oil, HYD Fitting-Straight 4: Seal-O Ring Oil Tank ASM Cartridge-Filter, Oil Head-Filter, Oil Adaptor-Boss 8: Seal-O Ring HYD Hose ASM Hydraulic Tank and Hose Assembly HYD Hose ASM HYD Hose ASM Screw-HH Washer-Plain Washer-Spring Nut-Hex, NI Screw-HH Washer Cap-Tank Seal-Dowty Plug-HYD C 8 03

9 Key-Square Bearing ASM 5: Bearing Hub-Taperlock Sprocket-30 Tooth, Duplex Chain-Drive Collar Drive Roller ASM 10: Drive Roller Drum ASM Drive Roller Assembly 10: Axle-Roller, Keyed 10: Axle-Roller 10: Setscrew 10: Washer-Spring 10: Washer-Plain Bolt-HH 15 ZWQ1J000U 8 Washer-Plain Nut Grubscrew C

10 Engine and Transmission Assembly Key-Square Key-Square Ring-Support, Fan Coupling-Drive Engine Collar ASM Collar-Pump Transmission ASM Engine-Honda Fan-Transmission Spacer-Coupling Bushing Screw-HH Screw-HH Bolt Bolt Washer Washer Nut-Hex, NI C 10 05

11 Collar-Fixing Spacer-Bearing Plate-Clamp, Axle Arm-Linkage Wheel Lifting Arm ASM Plate-Lock, Wheel Wheel Lock ASM Wheel Hub ASM Spring-Extension Joint-Ball Wheel And Tire ASM 11: Tyre 11: Rim-Wheel Spring-Gas Clamp-Axle Bearing Screw-HH Screw-HH Washer-Plain Lifting Mechanism Assembly Nut-Nyloc Nut 20 ZDH1H035U 2 Screw-HH Washer-Spring 22 ZNH1H000U 1 Nut-Hex Bolt-HH Nut Screw-HH Washer-Plain Nut Nut-Hex, NI Washer-Lock 30 ZBH1J075U 6 Bolt-HH 31 ZWQ1J000U 9 Washer-Plain Joint-Ball Nut-Hex, LH 34 ZDH1J045U 1 Screw-HH 35 ZNN1J000U 2 Nut-Hex, NI Nut-Wheel C

12 Seat Assembly C 12 07

13 Pan-Seat Bracket Rear Support Frame ASM Cover Seat Support ASM Washer-Rubber Seat ASM 7: Rails-Seat 7: Screw-HH Strip-Sealing 11 ZBH1F025U 3 Bolt-HH 12 ZDH1F045U 1 Setscrew Washer-Plain Nut-Nyloc Screw-HH Bolt Washer Washer-Spring Nut-Hex, NI Seat Assembly (continued) 20 ZNH1H000U 4 Nut-Hex Cap-Housing Tube-Manual R-Clamp Washer-Plain Screw-HH Washer-Spring Screw-HH 29 ZWP1F000U 8 Washer-Plain Nut-Retainer Decal Decal-Warning Decal-Operation, Lift Decal-Control, Pedal (Left) Decal-Control, Pedal (Right) Decal Tape-Slip, Anti Edging-Rubber Lanyard-3 Inch C

14 Box-Column, Steering Column-Steering Joint-Universal Steering Pivot ASM Plate-Bearing Cover-Column Shaft-Steering, Upper 8 HY Key-Woodruff Wheel-Steering Cap-Wheel, Steering Bearing ASM 11: Bearing Cover-Shaft, Steering Collar-Fixing Steering Wheel Assembly Screw-HH Screw-HH Washer-Plain Nut-Nyloc Screw-HH Washer Washer-Spring Nut-Hex, NI Screw-HH 24 ZWQ1J000U 4 Washer-Plain 25 ZNN1J000U 2 Nut-Hex, NI Decal-Warning Screw-Taptite, Pozidriv Bolt-Coach C 14 08

15 Bushing-Quadrant, Short Plate-Clamp, Axle Handle-Lifting Bar-Lifting Lever-Bar, Tow Tow Bar Bracket ASM Rod-End, Male Clamp-Drawbar Screw-HH Bolt Tow Bar Assembly 11 ZBH1J090U 8 Screw-HH 12 HY Washer-Plated 13 ZWQ1J000U 32 Washer-Plain 14 ZNN1J000U 18 Nut-Hex, NI Nut-Hex Rod-End, Male Nut-Hex, LH Pin-Lock, Wire Label-Force, Lifting C

16 Transmission Control Assembly C 16 10

17 Transmission Control Assembly (continued) Spacer Collar-Fixing Bushing-Pivot Bushing-Pivot Lever Quadrant ASM Rod-Linkage Chassis-Roller Arm-Linkage Left Hand Motion Pedal ASM Right Hand Motion Pedal ASM Rod-Linkage, Long Idler Arm ASM Plate-Damper Bushing-Idler, Gear Pedal Rod Pivot ASM Spacer-Damper Bolt-Sprocket, Idler Pedal Tensioning Rod ASM Bushing-Oilite Joint-Ball Sprocket-8 Tooth Idler Sprocket ASM 23: Sprocket-Idler, 15T 23: Spacer-Sprocket, Idler 23: Bearing Bushing Circlip-EXT Nut-Hex, LH Joint-Ball Screw-HH Washer-Spring Bolt-HH Bolt Nut Nut-Hex, NI Washer-Plain Bolt Bolt Bolt Bolt Nut-Hex, NI Nut Nut Screw-HH Bolt 44 HY Washer-Plated 45 ZBH1J075U 1 Bolt-HH 46 ZNN1J000U 4 Nut-Hex, NI Washer 48 ZWQ1J000U 9 Washer-Plain 49 HY Nut-Hex, NI 50 HY Washer-Plain 54 ZDH1J045U 1 Screw-HH Damper 56 ZNH1H000U 2 Nut-Hex C

18 Cylinder Head Assembly C 18 2

19 Cylinder Head Assembly (continued) Guide-Intake Valve Guide-Exhaust Valve Cylinder Head ASM Clip-Valve Guide Gasket-Cylinder Head Head Cover ASM Packing-Head Cover Tube-Breather Bolt-Flange-6X Bolt-Stud-6X Bolt-Stud-8X Dowel Pin-10X Bolt-Flange-8X Sparkplug C

20 Cylinder Barrel Assembly C 20 3

21 Cylinder Barrel Assembly (continued) Barrel ASM-Cylinder Governor ASM Slider-Governor Shaft-Governor Arm Bolt-Drain Plug Washer-Thrust-6Mm Washer-Drain Plug-10.2Mm Clip-Governor Holder Bearing-Radial Ball Bearing-Radial Ball Bearing-Radial Ball Oil Seal-25X41X O-Ring-14Mm Nut-Flange-10Mm Washer-Plain-6Mm Pin-Lock-8Mm Bolt-Flange-6X Switch ASM-Oil Level C

22 Crankcase Cover Assembly C 22 4

23 Crankcase Cover Assembly (continued) Cover ASM-Crankcase (To S/N ) Cover ASM-Crankcase (From S/N ) Packing-Case Cover Cap ASM-Oil Filler Cap ASM-Oil Filler Packing-Oil Filler Cap Oil Seal-25X41X Oil Seal-25X41.25X Dowel Pin-8X Bolt-Flange-8X Bearing-Radial Ball Packing-Oil Filler Cap C

24 Crankshaft Assembly C 24 5

25 Crankshaft ASM Key-4.78X4.78X38 Crankshaft Assembly (continued) C

26 Piston and Connecting Rod Assembly C 26 6

27 Piston and Connecting Rod Assembly (continued) Ring Set-Piston (STD) Ring Set-Piston (STD) Piston Pin-Piston Rod ASM-Connecting Bolt-Connecting Rod Clip-Piston Pin-18Mm C

28 Camshaft Assembly C 28 7

29 Seal-Valve Stem Camshaft ASM Rod-Push Arm-Valve Rocker Pivot-Rocker Arm Spring-Weight Return Valve-Intake Valve-Exhaust Lifter-Valve Camshaft Assembly (continued) Spring-Valve Retainer-Intake Valve Spring Retainer-Exhaust Valve Spring Rotator-Valve Plate-Push Rod Guide Bolt-Pivot-8Mm Nut-Pivot Adjusting C

30 Recoil Starter Assembly C 30 8

31 Recoil Starter Assembly (continued) Starter ASM-Recoil Starter ASM-Recoil Spacer-Recoil Starter Mtg (Nh1) Spacer-Recoil Starter Mtg (R280R) Recoil Starter Case ASM (R280) Recoil Starter Case ASM (Nh1) Reel-Recoil Starter Ratchet-Starter Plate-Friction Guide-Ratchet Spring-Friction Spring-Recoil Starter Spring-Return Rope-Recoil Starter Screw-Setting Bolt-Flange-6X Knob-Recoil Starter Knob-Reinforcement C

32 Fan Cover Assembly C 32 9

33 Fan Cover Assembly (continued) Fan Cover ASM (R280) Fan Cover ASM (Nh1) Side Plate ASM Shroud ASM Alert Unit-Oil Switch ASM-Engine Stop Bolt-Flange-6X Bolt-Flange-6X Clip-Harness Bolt-Flange-6X C

34 Carburetor Assembly C 34 10

35 Carburetor Assembly (continued) Gasket Set Valve Set-Float Float Set Chamber Set-Float Screw Set-Pilot Screw Set-Drain Screw Set Choke Set Carburetor ASM Screw-Throttle Stop Nozzle-Main Packing-Fuel Strainer Cup Packing-Insulator Carburetor Spacer ASM Packing-Carburetor Choke Lever ASM Lever-Cock Plate-Lever Setting Spring-Cock Lever Packing-Fuel Cock Cup-Fuel Strainer Screw-Pan-3X Pin-Spring-2X Jet-Main, No Jet Set-Pilot, No Insulator-Carburetor Filter-Cup C

36 Air Cleaner Assembly C 36 11

37 Packing-Elbow Element-Air Cleaner Filter-Outer Grommet-Air Cleaner Nose-Silencer Collar-Air Cleaner Collar B-Air Cleaner Air Cleaner Assembly (continued) Air Cleaner/Elbow ASM Nut-Tool Box Setting Nut-Flange-6Mm Bolt-Flange-6X Cover-Air Cleaner Nut-Air Cleaner C

38 Muffler Assembly C 38 12

39 Muffler Protector ASM Arrester-Spark Gasket-Muffler Bolt-Flange-6X13 Muffler Assembly (continued) Screw-Tapping-5X Nut-Hex-8Mm Muffler ASM C

40 Fuel Tank Assembly C 40 13

41 Fuel Tank Assembly (continued) Rubber-Supporter Joint-Fuel Tank Fuel Tank ASM (Nh31) Fuel Tank ASM (Nh1) Fuel Filler Cap ASM (Up To S/N ) Fuel Filler Cap ASM (From S/N ) Packing-Fuel Filler Cap Bolt-Flange-6X O-Ring-14Mm Tube-Fuel-4.5X Nut-Flange-6Mm Clamp-Tube C

42 Flywheel Assembly C 42 14

43 Key-Special Woodruff-25X Fan-Cooling Flywheel Assembly (continued) Pulley-Starter Flywheel ASM (STD) Nut-Special-14Mm C

44 Ignition Coil Assembly C 44 15

45 Ignition Coil Assembly (continued) Coil ASM-Ignition Cap ASM-Noise Suppressor Cord-Stop Switch Bolt-Flange-6X C

46 Control Assembly C 46 16

47 Control ASM Arm-Governor Rod-Governor Spring-Governor Spring-Throttle Return Lever-Control Spring-Lever Washer-Control Lever Holder-Cable Spacer-Control Lever Control Assembly (continued) Control Base ASM Spring-Control Adjusting Spring-Cable Return Bolt-Flange-6X Bolt-Governor Arm Nut-Self-Lock-6Mm Screw-Pan-5X Screw-Pan-5X Nut-Flange-6Mm C

48 Label Assembly C 48 17

49 Mark-Operator Caution Emblem Label Assembly (continued) Mark-Choke Mark-Throttle Indication C

50 Decal Assembly C 50 18

51 Mark-Operator Caution (English) Mark-Operator Caution (French) Decal Assembly (continued) Mark-Exhaust Caution (English) Mark-Exhaust Caution (French) C

52 Gasket Kit C 52 19

53 Gasket Kit Gasket Kit (continued) C

54 Notes:

55 Notes:

HoverPro 550 Machine. Model No Serial No and Up * * C. Register at Original Instructions (EN)

HoverPro 550 Machine. Model No Serial No and Up * * C. Register at Original Instructions (EN) Form No. 3391-145 Rev C HoverPro 550 Machine Model No. 02606 Serial No. 315000001 and Up Register at www.toro.com. Original Instructions (EN) *3391-145* C Ordering Replacement Parts To order replacement