Parts Manual. Models ZT ZT ZT ZT A 9/04 Supersedes Printed in USA

Transcription

1 ZT Parts Manual Models 0 - ZT ZT 0 - ZT 00 - ZT 0000A /0 Supersedes 0000 Printed in USA

2 THE MANUAL efore you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. /. /. /. /. /.0 /.0 /. /. /. /. /. /. /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description.

3 MODELS Model 0 (ZT 0) HP Kohler with 0 Mower Serial No and up Model 0 (ZT ) HP Kohler with " Mower Serial No and up Model 0 (ZT ) HP Kohler with " Mower Serial No and up Model 00 (ZT ) HP Kohler with " Mower Serial No and up TALE OF CONTENTS DECALS Decals MAIN FRAME AND TRANSAXLES Frame, Hood and Footrest Front Axle, Tires and umper Seat and Support Transaxle, Dump Valves and Rear Wheels OPERATOR CONTROLS Parking rake Steering Controls FUEL TANKS AND ENGINE Fuel Tank Engine, Exhaust, elt and Idlers ELECTRICAL SYSTEM Electrical System Continuity Diagrams Wiring Diagrams MOWER DECKS Mower Deck, elt, Idlers and lades affles and Chute Handle and Stabilizer rackets Mower Deck Lift Mower rackets and Rollers Copyright 00 Ariens Company

4 DECALS-SAFETY Model 0, 0, 0, DANGER / PELIGRO Avoid injury - Stay clear of rotating parts. Risque de blessures - ne pas s approcher des pièces en mouvement. Evitar lesiones - Mantenerse alejado de las piezas giratorias. 000C A OFF 000 RIGHT TANK LEFT TAN K Decal, American Flag Decal, Trailer Hitch 0000 Decal, Transmission Disconnect 0000 Decal, Control 000 Decal, Fuel Valve 000 Decal, Instructional Steering 000 Decal, Mower Pan Head Danger 000 Decal, Warning 0000 Decal, Cut Height Zoom Decal, ilingual Danger 000 Decal, Parking rake Lever 000 Decal, Danger 000 Decal, Hot Surface 0000 Decal, Cut Height Decal, Fuel Warning PE00

5 DECALS-STYLE Model 0, 0, 0, 00 PE Decal ZT 0 (0) 0000 Decal-ZT (0) 0000 Decal-ZT (0) 0000 Decal-ZT (00) 000 Decal-Gravely Jewel 0000 Decal, ZT Hood

6 FRAME, HOOD AND FOOTREST Model 0, 0, 0, PE0 0 Tube, Frame 000 Weldment, Axle Mount 00 Trailer Hitch with Decal 000 olt, Round Head Square Neck.- x. Grade Nut.- Flange Nyloc 000 Hood, Zoom 0000 Latch, Rubber 0 Footrest 000 olt, Round Head Square Neck.- x.00 Grade 0 00 Screw-Cap utton Head.- x.0 Grade 000 Assembly, Light (Includes Halogen H Volt Watt ulb) 000 Nut.- Flange Nyloc 0 racket, Harness 000 Harness, Light 00 race, Hood 000 Screw-Machine 0- x.0 Hex Washer Head 00 Plate, Engine 000 olt, Round Head Square Neck.- x. 000 Washer, Flat Steel. x. x olt, Shoulder.- x Washer, Locking. x.0 Regular 0000 utton umper 0000 racket, Light 000 Washer, Locking MM x MM Regular Cone Lock 0000 Screw, Socket Head Cap M x.0 x 0000 Nut-Locking-Top-Flange olt-round Head Square Neck.- x. Grade 000 Nut-Locking-Top-Flange.-

7 FRONT AXLE, TIRES AND UMPER Model 0, 0, 0, PE Weldment, Front Axle 0 umper, Zoom 00 Fork, Caster 000 Assembly, Tire x - Ply 000 ushing, Flange.00 x. x.0 x olt, Hex.- x.0 Grade 0000 Spacer, Rolled Wheel 000 olt, Hex.0- x.0 Grade ushing, Axle Pivot olt-hex.-x. Grade 000 Nut, Locking Top Flange Screw, Tapping.- x. Hex Washer Head 000 Washer-Flat-Steel.0 x.0 x. 000 Washer, Flat. x. x. 000 olt, Round Head Square Neck.- x.00 Grade 000 Nut.- Flange Nyloc 0000 Nut, Locking Nylon Washer, Flat Steel. x.0 x. 000 Washer, Flat Steel. x. x Spacer,. x. x. Steel

8 SEAT AND SEAT SUPPORT Model 0, 0, 0, PE0

9 SEAT AND SEAT SUPPORT Model 0, 0, 0, Seat 00 Seat Plate 00 Seat Support 00 racket, Seat Plate 0000 olt, Shoulder.- x. 000 Nut.- Flange Nyloc 000 olt, Round Head Square Neck.- x.00 Grade 000 Hour Meter, Quartz 000 olt, Round Head Square Neck.- x.00 Grade Knob, Clamping.- Nyloc 000 Washer-Flat-Steel. x.00 x Nut, Locking Nylon Spacer, Seat Top 00 Seat Stop 0000 Spacer, Seat ottom 0000 Lever, Seat Adjustment 000 olt-hex.- x. Grade 0000 Washer-Locking. x.0 Regular 000 Washer-Flat-Steel. x. x Nut-Locking-Top-Flange.- 00 Hub Cap 000 olt-hex.- x.00 Grade 000 Washer-Flat-Steel. x.0 x Spring, Compression.L x.0od 00L 000 Nut.- Flange Nyloc 0000 Nut-Spin Lock-Flange Washer-Flat-Steel.0 x.00 x olt-round Head Square Neck.- x.0 Grade Grip Seat Support Plate 00 Armrest Kit

10 Model 0, 0, 0, 00 TRANSAXLE, DUMP VALVES AND REAR WHEELS 0 0 PE00 0 racket, Transmission Axle 00 racket, Transmission Axle Support 0 Weldment, Transmission Axle race 000 Transaxle, Left Hand 000 Hose, Vent 0000 Fitting, Straight.0 O-Ring Hydro-Gear 0000 Cap, Vent.0 Hydro-Gear 0000 Transaxle, Right Hand 000 Rod, Dump IZT Knob 000 Pin, Hair 000 Assembly, Tire. x - Ply (0, 0, 00) 000 Assembly, Tire. x Ply (0) 000 Rod, Axle race 0000 Nut, Lug olt, Round Head Square Neck.- x. Grade 000 Nut,.- Flange Nyloc 000 Rod Pivot 000 olt, Hex.- x.0 Grade 0000 Washer, Locking. x.0 Regular Nut.- Flange Nyloc 000 Nut, Jam Shoulder Stud 000 Washer, Flat Steel. x. x Adhesive Sealant 000 Nut-.- Flange Nyloc 0000 olt-hex.- x. Grade 0

11 PARKING RAKE Model 0, 0, 0, PE Weldment, Zoom rake Rod 0 ushing, Flange. x.00 x. Nylon 000 Pin, Spring Clip 0 Grip, Hand Clutch Lever 0000 racket, rake Switch 000 Screw, Tapping 0- x.0 Hex Washer Head 000 Rod, Over Center 000 Pin, Hair 000 Switch, Interlock Rod, Park rake 0000 Washer, Flat Steel.0 x.00 x. 000 Washer, Flat Steel. x. x Spring, Compression.0 x.0 x. 0 Spring, Compression.0 x. x Nut, Locking Nylon Washer, Flat Steel.0 x. x Washer, Flat Steel. x. x.0

12 STEERING CONTROLS Model 0, 0, 0, PE00

13 STEERING CONTROLS Model 0, 0, 0, attery Rod 000 attery ( Volt, 0 CCA, 0 Min. Reserve Cap.) 0000 Solenoid 000 Rod Pivot 0000 Weldment, Control 000 Spacer 0000 Washer, Locking External. x. x Rod End,.0 Right Hand 000 Rod, Transaxle Left Hand ushing.00 x. x Weldment, Handlebar, RH 0000 Weldment, Handlebar, LH 0000 Damper 000 Rod, Transaxle Right Hand 000 Nut, Jam.0-0 Grade 000 Nut, Locking Top Flange olt, Hex.0- x.00 Grade 0000 olt, Hex.0- x. Grade 000 olt, Round Head Square Neck.- x.00 Grade 000 Nut.- Flange Nyloc Nut, Locking Wing Nut, Jam Nyloc.0-0 Grade 000 Screw, Tapping.-0 x. Hex Washer Head 000 Washer, Flat Steel. x.00 x.0 0 Pin, Roll. x Grip, Handlebar 0 Handlebar, Right Hand 0 Handlebar, Left Hand 0000 olt, Round Head Square Neck.- x. Grade 000 Nut.- Flange Nyloc 0000 Switch, Double Pole N.O./N.O Screw, Tapping 0- x.0 Hex Washer Head 0000 Weldment, Handle Stop Screw-Socket Head.-0X Reverse Stop 0000 olt, Hex.- x. Grade Nut, Locking Top Flange x.

14 FUEL TANK Model 0, 0, 0, 00 0, 0, PE00

15 FUEL TANK Model 0, 0, 0, Tank, Fuel - Right Hand 000 Fuel Cap 00 Seat Plate Right Hand 0 Right Hand Console 000 Choke Cable (0, 0, 00) 0000 Hole Plug, Plastic. Hole (0) 000 Throttle Cable (0, 0, 00) 0000 Throttle Cable (0) 000 Switch, Clutch 000 Key Switch 0000 Key with Cap Gas Line, ulk. I.D. x Long 0000 Gas Line, ulk. I.D. x Long 0000 Gas Line, ulk. I.D. x Long (0, 0, 00) 0000 Gas Line, ulk. I.D. x Long (0) 000 Valve, Fuel 000 Clamp, Hose Wire.0/.0 x. 00 Seat Plate Left Hand 0000 Tank, Fuel - Left Hand 000 olt, Round Head Square Neck.- x.00 Grade 0000 olt, Serrated Hex Flange Washer Head.- x. 000 Nut.- Flange Nyloc Nut-Locking-Nylon 0- with Insert Screw,Machine 0- x / Slotted Hex Retainer. Push-On 000 Washer, Flat Steel. x.00 x Shim, PTO Switch 0 Console, Left Hand 000 Cup Holder Washer, Fender / x / 000 Screw-Machine 0- x.0 Hex Washer Head

16 Model 0, 0, 0, 00 ENGINE, EXHAUST, ELTS AND IDLERS 0, 0, , 0, Rear of Unit PE00

17 ENGINE, EXHAUST, ELTS AND IDLERS HP Kohler (0) HP Kohler (0) HP Kohler (0) HP Kohler (00) 0000 Clutch, Electric 0000 Key, Square. x.0 x. SAE 0 OR SAE 0 00 Clutch Stop 0000 Extension Shaft 000 V-elt 0000 Weldment, Idler 000 ushing, Sleeve.0 x. x. 000 Pulley, Idler Spacer 000 Spring, Extension 000 olt, Hex.-0 x.0 Grade 0000 Washer, Locking. x.0 Regular 000 Washer, Flat Steel. x.00 x. 000 olt-hex.0- x.0 Grade 000 Nut, Locking Top Flange olt-round Head Square Neck.- x.00 Grade 000 olt-round Head Square Neck.- x. Grade 000 olt-hex.- x.00 Grade (0) 000 olt-hex.- x.00 Grade (0, 0, 00) olt-hex.- x. Grade (0, 0, 00) 000 Screw-Tapping.- x.00 Hex Washer Head Thread (0) 000 Nut.- Flange Nyloc (0, 0, 00) 0000 Tube, Oil Drain 0 Cable Tie 0000 Valve, Oil Drain 000 Nut, Locking, Jam, Center Screw, Tapping.-0 x.0 Hex Washer Head (0) 0000 Muffler (0, 0, 00) 000 Nut-.- Flange Nyloc (0, 0, 00) 000 Nut-.- Flange Nyloc (0) 0000 Muffler (0) Muffler Clamp (0) 0000 Weldment, Manifold (0) 000 Muffler racket (0) 0000 Foam Seal. x. x Model 0, 0, 0, 00

18 ELECTRICAL SYSTEM Model 0, 0, 0, To Starter

19 ELECTRICAL SYSTEM Model 0, 0, 0, Key with Cap 00 Relay 000 Fuse, AMP 000 Key Switch 0000 Solenoid (0) 000 Screw, Tapping 0- x.0 Hex Washer Head 000 attery, Filled 000 olt, Hex.-0 x. Grade 000 Washer, Flat Steel. x. x Washer, Locking. x.0 Regular 000 Nut, Hex oot, Eyelet Terminal (0) 000 oot, Eyelet Terminal (0,, 0) 000 Starter Cable " 000 Starter Cable " (0) 0 Ground Cable 000 Switch, Clutch With Retainer 0000 Wire Harness, Zoom 0000 Switch, Double Pole N.O./N.O. 000 Switch, Snap Mounting (N.O.) Diode, Connector Shell 0 Insulator Fuse, 0 AMP 0000 Washer, Locking. (0) 000 Nut, Jam.- (0) 0 Cable Tie 000 Switch, Interlock 000 Hour Meter 0000 Shim, PTO Switch 000 Screw,Machine 0- x / Slotted Hex Nut-Locking-Nylon 0- with Insert 0000 Grommet. x.000 ID

20 Model 0, 0, 0, 00 Key Switch (000) CONTINUITY DIAGRAM The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear. L M L M L M L M S A Y G S A Y G S A Y G S A Y G OFF RUN / LIGHT RUN START PTO Switch Relay (000) (0000) A A 0 0 DISENGAGED (down position) ENGAGED (up position) NOT ENERGIZED ENERGIZED Seat Switch (000) Parking rake Switch (000) OPERATOR OFF SEAT OPERATOR ON SEAT UTTON OUT UTTON IN 0 (0000) Solenoid Neutral Switch (0000) NOT ENERGIZED ENERGIZED UTTON OUT UTTON IN PE00 0

21 WIRING DIAGRAM Model 0 PURPLE PTO SWITCH PURPLE / WHITE A RED / GREEN PTO CLUTCH HOUR METER - + SEAT SWITCH ROWN PARKING RAKE SWITCH RED / YELLOW ROWN / YELLOW FUEL SOLENIOD YELLOW / RED ENGINE STARTER RED RED COIL COIL REGULATOR MAGNETO KILL ATTERY A FUSE RED WHITE / L G A M PURPLE G Y S KEY SWITCH ROWN / WHITE LT. LUE a 0 START RELAY ROWN YELLOW / RED ROWN / WHITE ROWN / YELLOW /WHITE ROWN / YELLOW ROWN / YELLOW WHITE RIGHT STEERING CONTROL SWITCH LEFT STEERING CONTROL SWITCH STARTER SOLENOID LIGHT FUSE LT. A LT. LUE LUE HEADLIGHT LT. LUE A GROUND PATH FUSE PE00

22 WIRING DIAGRAM Model 0, 0, 00 PURPLE PTO SWITCH PURPLE / WHITE A RED / GREEN PTO CLUTCH HOUR METER - + SEAT SWITCH ROWN PARKING RAKE SWITCH RED / YELLOW ROWN / YELLOW FUEL SOLENIOD YELLOW / RED ENGINE STARTER REGULATOR MAGNETO KILL STARTER/ SOLENOID WHITE / L M PURPLE G a 0 START RELAY YELLOW / RED ROWN / YELLOW /WHITE RIGHT STEERING CONTROL SWITCH RED ATTERY A FUSE RED G A Y S KEY SWITCH ROWN / WHITE LT. LUE ROWN ROWN / WHITE ROWN / YELLOW ROWN / YELLOW WHITE LEFT STEERING CONTROL SWITCH LIGHT FUSE LT. A LT. LUE LUE HEADLIGHT LT. LUE A GROUND PATH FUSE PE00

23 NOTES

24 Model 0, 0, 0, 00 MOWER DECK, ELT, IDLERS AND LADES PE " Mower Deck with Decals (0) 000 0" Mower Deck Assembly Complete (0) 0000 " Mower Deck with Decals (0) 000 " Mower Deck Assembly Complete (0) 000 " Mower Deck with Decals (0) 000 " Mower Deck Assembly Complete (0) 000 " Mower Deck with Decals (00) 000 " Mower Deck Assembly Complete (00) 000 V-elt (0) 000 V-elt (0) 000 V-elt (0) 000 V-elt (00)

25 MOWER DECK, ELT, IDLERS AND LADES 0000 Cover 000 Nut.- Flange Nyloc 0000 olt, Hex.- x. Grade 00 Hinge, Plate 000 Idler, Flanged Weldment, Idler Arm 000 Spacer, Powdered Metal Idler, Flat.00 x. 000 Sheave, Spindle.00 Dia. (0) 000 Sheave, Spindle. Dia. (00) 000 Sheave, Spindle. Diameter (0) 000 Sheave, Spindle.0 Diameter (0) 0000 Assembly, Spindle 000 Nut, Hex Jam Center Washer, Cupped, Serrated Spacer, Idler 000 Washer, ellville. x. x olt, Hex.- x. Grade 0000 olt, Round Head Square Neck.0- x.0 Grade 000 Washer, Flat. x. x. 0 0 lade, Mower (.) (0) 000 lade, Mower (.0) (0) 000 lade, Mower (.) (0) 000 lade, Mower (.00) (00) 000 olt, Hex.- x.00 Grade with Epoxy Patch 0000 Washer-Flat-Steel.0 x.00 x. 000 Key, Square. x. x. 000 olt, Round Head Square Neck.- x Nut, Locking Top Flange earing,.00 x. x. 000 olt, Round Head Square Neck.- x. Grade 000 olt, Round Head Square Neck.- x. Grade 000 Washer, Flat Steel. x. x Spring, Extension 000 Washer, Flat Steel. x.0 x.0 0 Washer, Flat Steel. x. x Washer, Flat Steel. x. x. 000 Finger, elt 000 Washer, Flat Steel. x.0 x. Model 0, 0, 0, 00

26 AFFLES AND CHUTE Model 0, 0, 0, PE Deflector, Chute 00 Hinge, Plate 000 olt, Round Head Square Neck.-0 x. Grade 0000 Ring, Retaining External. x.0 0 Spring, Torsion.0 x.0 x.00 0 ushing, Sleeve 000 Pin 0000 olt, Serrated Hex Flange Washer Head.- x olt, Round Head Square Neck.- x Nut-.- Flange Nyloc 0 Weldment, Upper Left affle-0" (0) 0 Weldment, Upper Left affle-" (0) 00 Weldment, Upper Left affle-" (0) 00 Weldment, Upper Left affle-" (00) 0 Weldment, Upper Center affle-0" (0) 0 Weldment, Upper Center affle-" (0) 0 Weldment, Upper Center affle-" (0) 0 Weldment, Upper Center affle-" (00) 0 Weldment, Upper Right affle-0" (0) 0 Weldment, Upper Right affle-" (0) 0 Weldment, Upper Right affle-" (0) 0 Weldment, Upper Right affle-" (00) 0 Deflector, 0" (0) 0 Deflector, "/" (0, 0) 0 Deflector, " (00) 0 Flat Spring 000 Nut, Locking Top Flange olt, Round Head Square Neck.-0 x.0 Grade 000 olt, Round Head Square Neck.- x.00 Grade 000 Nut, Flange Nyloc.-

27 HANDLE AND STAILIZER RACKETS Model 0, 0, 0, PE Deck Link 000 Nut.- Flange Nyloc 00 racket, Mount, Front 00 racket, Rear Mount 0 racket, Stabilizer 0000 Trunnion 000 olt, Round Head Square Neck.- x.00 Grade 000 Pin, Hair, External 000 Washer-Flat Steel. x. x Rod, Drag Link

28 MOWER DECK LIFT Model 0, 0, 0, PE Rod, Lift 0000 Weldment, Front Lift 000 ushing, Front 0 ushing-flange.00 x. x. x.0 ronze 00 racket, Front Pivot 00 racket, Rear Pivot 000 ushing, Rear 000 Weldment, Lift, Rear Right Hand 000 Weldment, Lift, Rear Left Hand Weldment, Foot Pedal 000 Washer-Flat-Steel. x.0 x olt, Hex.- x.00 Grade 000 Nut.- Flange Nyloc 000 Pin, Hair External 000 olt, Round Head Square Neck.- x.0 Grade 000 Ring, Retaining. x.0 x Pin, Spring all. O.D. x.0 00 racket, Rear Mount 000 Screw-Tapping.0-0 x. Hex Washer Head Cable, Hood Tube, Lift Stop 0000 Rod, Lift olt, Socket Head Screw. x. 000 Nut,.- Flange Nyloc 0000 Spacer, Rear Lift 0000 Nut-Locking-Top-Flange Washer-Flat-Steel.0 x. x. 000 Washer-Flat Steel. x.0 x.0

29 MOWER RACKETS AND ROLLERS Model 0, 0, 0, 00 0 PE00 0 racket, Anti-Scalp 000 Wheel x 0000 olt, Shoulder.- x.0 Hex Washer Head Grade 000 Nut.- Flange Nyloc 000 olt-round Head Square Neck.- x.00 Grade 00 racket, Roller Mount 0 Roller 0000 Pin, Roller 000 Pin, Spring Clip 0 0 racket, Chute Lock 0 ar, Left Hand Retainer Striper 0 ar, Retaining Striper (0) 0 ar, Retaining Striper (0) 0 ar, Retaining Striper (0, 00) 000 Striper, Rubber-0" (0) 000 Striper, Rubber-" (0) 0000 Striper, Rubber-" (0) 000 Striper, Rubber-" (00) 000 olt, Round Head Square Neck.- x Nut-Locking-Top-Flange.-

30 GRAVELY A Division of Ariens Company West Ryan Street P.O. ox rillion, WI Fax