Wasp H.P. Parts Manual

Transcription

1 Wasp H.P. Parts Manual Models EHWKA13S EHWKA19S EHWKA198S ENGLISH /09 Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.03 1/1.3 9/1.1 1/8. / / /1.0 1/.0 3/.313 / /1.3 3/8.8 /8.38 / /1.00 1/ SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The EverRide dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine EverRide parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only EverRide replacement parts. The replacement of any part on this vehicle with anything other than a EverRide authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. EverRide disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. TO SPEED PARTS ORDERING: 1. Know the model and serial numbers of your unit.. Know the part number required. 3. Know the quantity required.. Know the part description.

3 MODELS Domestic Model (EHWKA13S) 1HP Kawasaki with 3-Inch Mower Deck Serial No and up Model (EHWKA19S) 19HP Kawasaki with -Inch Mower Deck Serial No and up Model (EHWKA198S) 19HP Kawasaki with 8-Inch Mower Deck Serial No and up TABLE OF CONTENTS DECALS Decals-Safety Decals-Style MAIN FRAME Oil Drain and Deck Connection Frame Assembly POWER UNIT Pump Assembly Transmission Traction Control CONTROLS Handlebar/Console Assembly Fuel Tank Assembly Upright Assembly MOWER DECKS 3 Deck Assembly Deck Assembly Deck Assembly Spindle Assembly Copyright 009 Ariens Company

4 DECALS-SAFETY Model 98800, 0, WARNING Shield Missing. DO NOT Operate. Item Part No. Qty. Description Decal, Warning TCU181 1 Decal, PTO and Key Switch 3 TCU180 1 Decal, General Caution M11 1 Label, Warning (Hot Surfaces) TCU190 1 Decal, Warning-Slope Decal, Warning-Shield Decal, Mower Pan Danger

5 DECALS-STYLE Model 98800, 0, 03 3 BELT ROUTING PUMPS 1 PUMP PUMP IDLER ENGINE DECK BELT ROUTING 8 ENGINE 009 IDLER SPINDLE SPINDLE 000 Item Part No. Qty. Description Decal, Deck 3 (00) Decal, Deck 8 (03) Decal, Deck (0) Decal, EverRide Logo 9 3 D Decal, Hydro Oil Specs. TCU Decal, Directional Control D Decal, Throttle Decal, Wasp HP Decal, Pump Belt Routing Decal, 3 Deck Belt Routing (00) Decal, 8 Deck Belt Routing (03) Decal, " Deck Belt Routing (0)

6 Model 98800, 0, 03 OIL DRAIN AND DECK CONNECTION

7 OIL DRAIN AND DECK CONNECTION ITEM PART NO QTY DESCRIPTION 1 D Bolt,.0-13 x 1. D3300 Swivel,.38-3 D380 Rod, Drive Control Clamp, Hose - 1/ Spring Bolt,.38-1 x 1.00 Hex Washer,.313 Reg Flat Locknut,.0-13 Nyloc Locknut,.38-1 Nyloc Ring, Rue.3 x.0 x Cable Tie,.1 x 8.0 Model 98800, 0, 03

8 FRAME ASSEMBLY Model 98800, 0,

9 FRAME ASSEMBLY Model 98800, 0, 03 ITEM PART NO QTY DESCRIPTION Locknut,.38-1 Nyloc Bolt, Hex.-0 x.00 Grade (0, 03) Locknut,.38-1 Nyloc Bolt, x 1. Hex Bolt, x 1.0 Hex D Spring, RH Torsion Parking Brake Weldment Brake System, By Bracket (00, 03) Weldment Brake System, WD By Bracket (0) Tape, Traction x Bolt,.0 x 1.0 x.38-1 SLD Latch, Brake CBMB Washer,.00 x 1.00 x.10 Flat 1 D Spring Locknut,.38-1 Center Bushing, 1.00 x.188 x H0 Pin, Spring Engine, Kawasaki 19HP FH80V (0, 03) Engine, Kawasaki 1HP Vertical (00) Locknut, WHIZ Locknut, Nyloc Solenoid (0, 03) Cable, 1" Starter (0, 03) 1 AH89 Pillow-Clip,.00 Insulated Locknut,.-0 Nyloc (0, 03) 3 D119 Fitting, Straight Hose, Hydraulic.0 x.0 EZFLEX Bolt, Round Head Square Neck.38-1 x Weldment, CSWS Hydro Pump Arm Bolt, x.0 Hex 8 D1839 Clamp, Hose-.0 Pinch Hose, Hydraulic.38 x TCA10 1 Fitting, Oil Drain Bolt,.38-1 x 1.00 Hex 3 M883 1 Fitting, TUN.38 Hose Hose, Hydraulic.38 x Weldment, CSWS Left Hand Hydro Pump Arm Hose, Hydraulic.38 x Weldment, Left Hand Brake Arm Air Filter (00, 03) Air Filter (0) Oil Filter NOT SHOWN: Spark Plug Fuel Filter 9

10 PUMP ASSEMBLY Model 98800, 0, 03 LH PUMP 1 3 RH PUMP

11 PUMP ASSEMBLY LH PUMP ITEM PART NO QTY DESCRIPTION Model 98800, 0, 03 1 D119 Fitting D08 Fitting, 90. MOR x.38 HOSE 3 TCA19 1 Pump, Hydraulic Switch, Plunger Diametral Pitch Locknut, 10- Nyloc Screw, 10- x. Pan PHL MACY RH PUMP ITEM PART NO QTY DESCRIPTION 1 D119 Fitting D08 Fitting, 90. MOR x.38 HOSE 3 TCA19 1 Pump, Hydraulic Switch, Plunger Diametral Pitch Locknut, 10- Nyloc Screw, 10- x. Pan PHL MACY 11

12 TRANSMISSION Model 98800, 0,

13 TRANSMISSION Model 98800, 0, 03 ITEM PART NO QTY DESCRIPTION 1 D1 1 Bolt,.3-0 x 3.00 Hex Washer,.38 Medium Spring Lock 3 D180 1 Spacer,.8 x 1.38 x Locknut, Nyloc Clutch Assembly, OGURA Bolt,.3-1 x.0 Hex Plate, Clutch Dog Bolt, x.0 Hex 9 D Belt, HA.1 Elbow AMD OHR 10 D Pulley, V-Belt. x 1.00 with Key 11 D181 1 Key,.0 x.0 x.99 TPR Bolt,.38-1 x.0 Hex 13 GDA Pulley, Flat.0 x.3 W/BRG 1 D103 1 Weldment, Idler Arm Locknut,.38-1 Whiz Washer,.0 x.813 x.0 Flat 1 D Spring, External.900 x.13 x Bolt,.38-1 x 3.00 Hex Bolt,.38-1 x 1.00 Hex Snap Ring, 1.00 x.0 External 1 D180 Bearing, Flange 1.00 x 1. x Weldment, Idler Pivot Mount Locknut,.38-1 Nyloc Key, M x M x M30 RD TCA131 Assembly, Pump Pulley w/set Screw D110 Washer,.0 Wide Heavy Flat Bolt, M x 1.00 x 10 Hex

14 TRACTION CONTROL Model 98800, 0,

15 TRACTION CONTROL Model 98800, 0, 03 ITEM PART NO QTY DESCRIPTION Nut,.0-0 Lug Assembly, Wheel and Tire- 1 x Pin, Cotter.1 x 1.0 EXTP D18311 Motor, Hydraulic Wheel Bushing, Machine.0 x 1. x Assembly, Wheel Hub Bolt,.3-1 x 1. Hex Washer,.38 Medium Spring Lock Washer,.8 x 1.00 x.1 Flat Bracket, Left Hand Combo WD EverRide (0) Bracket, Left Hand Comb EverRide (00, 03) Bracket, Right Hand Combo WDEverRide (0) Bracket, Right Hand Comb EverRide (00, 03) Weldment, Engine Plate TDF EverRide Bolt,.3-1 x 1.00 Hex Washer,.3 Medium Spring Lock 1 D180 8 Bolt,.38-1 x 1 Grade 8 Black 1

16 Model 98800, 0, 03 HANDLEBAR/CONSOLE ASSEMBLY

17 HANDLEBAR/CONSOLE ASSEMBLY Model 98800, 0, 03 ITEM PART NO QTY DESCRIPTION 1 D Cap, Oil Fill Breather Washer, #8 Medium Spring Lock Nut,.38- Standard Hex Nut, 8-3 Standard Hex Relay, ISO Mini Electric Locknut,.38-1 Nyloc Weldment, Handle Brace 8 D30 1 Console, Loop Handle Hydro Switch, Key- 3 Position Cable, Throtle 9." Switch, PTO Engagement Cable, Choke 8.0" Trim, Rubber Edge 1" 1 D00 3 Screw, 8-3 x Screw, 8-3 x.00 Round Head Machine Washer,.0 x.813 x.0 Flat Bolt,.38-1 x 1.00 Hex Bolt,.38-1 x 1. Hex Weldment, Right Hand Control Mount 0 D380 1 Handle, Loop Hydro 1 D18093 Grip, Control Weldment, Right Hand Drive Lever 3 D18013 Bearing, Flange.00 x. x Weldment, Pin and Lock AM Switch, Seat Overide Locknut, Nyloc D Spacer,.00 x.330 x Weldment, Left Hand Handle Mount Bolt, x 1. Hex Weldment, Left Hand Drive Lever Drive Arm Back Plate Bolt,.38-1 x.0 Round Head Square Neck 33 D Spring, Torque 1.00 x.0 3 3H0 1 Pin, Spring 3 D Lever, Lock Y Assembly 3 D Lever, Lock Y Assembly 3 D180 Knob, Star.38-1 x Weldment, Left Hand Control Mount 1

18 FUEL TANK ASSEMBLY Model 98800, 0,

19 FUEL TANK ASSEMBLY Model 98800, 0, 03 ITEM PART NO QTY DESCRIPTION Fitting, 90 BRB-OR Head, Oil Filter 3 GDA Filter, Oil Fitting, 90. MOR x. MJIC Bolt,.38-1 x.0 Hex Washer,.3 Medium Spring Lock Washer,.3 Regular Flat Bracket, Tank Support 9 AA9000 Washer,.0 Medium Spring Lock Bolt, 1/-0 x.0 Hex Hose, Fuel. x Clamp, Hose-.0 Spring Fitting, Tank Tank, Fuel with Molded EverRide Decal Cap, Fuel 19

20 UPRIGHT ASSEMBLY Model 98800, 0,

21 UPRIGHT ASSEMBLY ITEM PART NO QTY DESCRIPTION Model 98800, 0, Cap,.-1 JIC D Fitting, TMB JIC 3 D Hose, Hydraulic-8-1FJIC 1 D08 Fitting, 90. MOR x.30 Hose Weldment, Right Hand Handle Tower Washer,.0 x.813 x.0 Flat Bolt,.38-1 x 1.00 Hex 8 D Weldment, Tank Locknut,.-0 WHIZ 10 AA93001 Bolt,.-0 x. WSH Battery, 1V 1 D819 1 Strip, Rubber Bolt, x.0 Round Head Square Neck Tray, Battery 198 Hydro 1 03H183 Bolt,.31 x Long Neck Round Head D-Z Bolt, x 1.0 Round Head Square Neck Bushing,.3 x.0 x Locknut, Nyloc Weldment, Left Hand Handle Tower Module, Electronic (00) Bolt,.-0 x.0 Hex (00) AA Washer,.0 Regular Flat (00) Locknut,.-0 Nyloc (00) NOT SHOWN: Harness, Electric Start Walk (0, 03) Harness, Wire Non Elbow Steel Walk (00) 1

22 3 DECK ASSEMBLY Model

23 3 DECK ASSEMBLY Model ITEM PART NO QTY DESCRIPTION Locknut,.0-13 Nyloc Assembly, Wheel and Tire 9 x 3. 3 D13008 Bushing, 1.03 x 1.0 x.19 D180 Bearing, Flange 1.00 x 1. x 1.00 D13003 Tube, Caster Axle Bolt,.0-13 x.0 Hex Pin, LNC.38 x C-Spacer, 1.00 x 1. x Washer,.3 Regular Flat Spring, Discharge Chute 11 TCA138 1 Chute, Discharge Assembly 1 H Retainer Locknut,.38-1 Crown Locknut,.38-1 Nyloc Locknut,.3-1 Crown 1 D Spring, COM 1. x.1 x.0 1 D330 1 Keeper, Spring 18 D103 1 Weldment, Idler Arm Snap Ring, 1.00 x.0 External Decal, 9 EverRide Logo Weldment, 3" Deck Shield EverRide D Belt, HB.3 Elbow AMD OHR Bolt,.38-1 x.0 Hex Washer,.0 x.813 x.0 Flat D Pulley, Flat.00X.3 W/BRG D Bushing,.380 x 1.00 x Washer,.3 x 1.0 x.03 Flat Locknut,.-1 Crown Washer,. x 1.31 x Pulley, Spline Spindle LSE Nut,.38-1 Standard Hex Trim, 1/ Trim-Lok Edge 33 D300 1 J-Bolt,.38-1 x Weldment, Idler Pivot Mount Bolt, Hex " Grade 8 3 M1193 Knob,.38-1 Insert Bolt,.38-1 x.0 Round Head Square Neck Assembly, Spindle Housing 39 D180 Washer,.30 x 1.0 x.0 Flat 0 GDU1031 Blade, x.80 Lift Bolt,.-11 x.00 Hex Bolt,.38-1 x 1.00 Round Head Square Neck Bolt,.38-1 x.0 Hex Bolt,.3-1 x 1. Round Head Square Neck Weldment, Caster Support w/everride Paint Weldment, Caster Yoke w/everride Paint Assembly, EverRide 3" Deck with Decal 3

24 8 DECK ASSEMBLY Model

25 8 DECK ASSEMBLY Model Locknut,.0-13 Nyloc Weldment, Caster Yoke w/everride Paint Assembly, Wheel and Tire 9 x Washer,.3 Regular Flat Washer,.38 Medium Spring Lock Bolt,.3-1 x 1. Hex D13003 Tube, Caster Axle Bolt,.0-13 x.0 Hex 9 D13008 Bushing, 1.03 x 1.0 x D180 8 Bearing, Flange 1.00 x 1. x Pin, LNC.38 x C-Spacer, 1.00 x 1. x Locknut,.3-1 Crown Weldment, Caster Support w/everride Paint Fitting,.-8 Straight Grease Zerk Bolt,.38-1 x.0 Hex Washer,.3 x 1.0 x.03 Flat Nut,.38-1 Standard Hex Locknut,.-1 Crown Washer,. x 1.31 x.10 1 D130 1 Spacer, Spindle Top-Pulley D Belt, HB 1. Elbow AMD Locknut,.38-1 Crown D18083 Pulley, Narrow Spline Locknut, 3/8-1 Nyloc Plate, Extender H Retainer 8 M1193 Knob,.38-1 Insert Decal, 9 EverRide Logo Weldment, 8" Belt Shield EverRide 31 D Belt, HB. Elbow AMD OHR Washer,.0 x.813 x.0 Flat 33 D Pulley, Flat.00X.3 W/BRG Snap Ring, 1.00 x.0 External 3 D103 Weldment, Idler Arm 3 D330 Keeper, Spring 3 D3818 Spring, COM 1. x.1 x.0 38 D1303 Bushing,.380 x 1.00 x D300 J-Bolt,.38-1 x.88 0 D019 1 Washer,.0 x.00 x Trim, 1/ Trim-Lok Edge Weldment, Idler Pivot Mount Pulley, Spline Spindle LSE Bolt, Hex " Grade " EverRide Hydro Deck withdecals Bolt,.38-1 x 1.00 Hex Bolt,.-11 x.00 Hex 8 8 GDU Blade, 1.00 x.80 Lift 9 D180 9 Washer,.30 x 1.0 x.0 Flat Assembly, Spindle Housing Bolt,.3-1 x 1. Round Head Square Neck D Pulley, Idler.0 V-GROOVE Bracket, Chute Support 8" Deck Spring, Discharge Chute TCA138 1 Chute, Discharge Assembly

26 DECK ASSEMBLY Model

27 DECK ASSEMBLY Model 9880 ITEM PART NO QTY DESCRIPTION Locknut,.0-13 Nyloc Assembly, Wheel and Tire 9 x 3. 3 D13003 Tube, Caster Axle Bolt,.0-13 x.0 Hex Weldment, Caster Yoke w/everride Paint C-Spacer, 1.00 x 1. x Bolt,.3-1 x 1. Hex 8 D13008 Bushing, 1.03 x 1.0 x.19 9 D180 Bearing, Flange 1.00 x 1. x Pin, LNC.38 x Spring, Discharge Chute Bracket, Chute Support 13 TCA138 1 Chute, Discharge Assembly Fitting,.-8 Straight Grease Zerk 1 M Knob,.38-1 Insert 1 H Retainer Plate, Extender Locknut, 3/8-1 Nyloc 19 N189 1 Spring, External Washer,.3 Regular Flat Locknut,.3-1 Crown Trim, 1/ Trim-Lok Edge 3 TCU18 Spacer Assembly TCU10 Bearing, Flange M10 x M x M Fluted D800 Pulley, Flat Idler 0090 Locknut,.38-1 Crown TCU Belt, HB Elbow AMD Decal, Pro Weldment, " Belt Shield EverRide Strap, Idler Pulley Hydro Walk Washer,.0 x.813 x.0 Flat 3 D Pulley, Flat.00 x.3 w/brg 33 TCA13 1 Arm, Idler Locknut,.-1 Crown Washer,. x 1.31 x Nut,.38-1 Standard Hex Pulley, Spline Spindle LSE 38 03H18 1 Bolt,.38-1 x. Round Head Square Neck 39 D308 1 J-Bolt,.38-1 x Locknut,.38-1 Whiz Bolt, Hex " Grade Assembly, Spindle Housing 3 D180 9 Washer,.30 x 1.0 x.0 Flat GDU Blade, x.80 Lift Bolt,.-11 x.00 Hex Bolt,.38-1 x 1.00 Hex 03H1809 Bolt,.30 x SHTNK Round Head Bolt 8 03H183 1 Bolt,.38-1 x 3.0 Round Head Square Neck Bolt,.38-1 x.0 Hex Bolt,.3-1 x 1. Round Head Square Neck Washer,.38 Medium Spring Lock Assembly, EverRide Deck w/decals Weldment, Caster Support w/everride Paint

28 SPINDLE ASSEMBLY Model 98800, 0,

29 SPINDLE ASSEMBLY Model 98800, 0, 03 ITEM PART NO QTY DESCRIPTION Spindle Assembly - Includes, 3,,, Bearing Casting, Spindle w/studs Spacer, 1.0 x x.80 x Shaft, Spindle Bolt,.38-1 x 1. Rib Nut,.-1 Flange Grade 8 8 N/A 3 Pulley, Cutter Housing - See Mower Assembly Washer,. x 1.31 x Bolt, Blade x. Grade Nut,.38-1 Std Hex Grade 1 D180 9 Spacer, Blade Bolt 13 GDU Blade, 3 Deck (00) GDU Blade, Deck (03) GDU Blade, 8 Deck (0) Zerk, Grease 9

30 EverRide West Ryan Street Brillion, WI Fax