Promaster 144 / 148 / 152 / 160

Transcription

1 Promaster 1 / 1 / / 160 Parts Manual Models PM1M XDZ 10 - PM1M XDZ 10 - PMM XDZ 10 - PM1M PMM PMM XDZ 10 - PM1M 10 - PM160M US Patent 6,01,6 ENGLISH 00500F /0 Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.06 1/16.56 /16.5 1/.65 5/.1 / / /.50 /.1 5/16.1 1/16.5 /.5 /. /16. / / SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. TO SPEED PARTS ORDERING: 1. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description.

3 MODELS Domestic Model 106 Kawasaki with -Inch Mower Deck Serial No and up Model 10 Kawasaki with -Inch Mower Deck Serial No and up Model 10 Kawasaki with 5-Inch Mower Deck Serial No and up Model 10 Kawasaki with -Inch Mower Deck Serial No and up Model 100 Kawasaki with 5-Inch Mower Deck Serial No and up Model 101 Kohler with 5-Inch Mower Deck Serial No and up Model 10 Kawasaki with -Inch Mower Deck Serial No and up Model 10 Kawasaki with 60-Inch Mower Deck Serial No and up TABLE OF CONTENTS DECALS Decals MAIN FRAME Frame Seat POWER PLANT Engine and Clutch Fuel Tanks and Hoses DRIVE TRAIN Hydrostatic Pumps & Idlers Hydro-Gear Hydrostatic Pump Wheel Motors, Tires, Brakes, & Front Forks Hydro-Gear Wheel Motor OPERATOR CONTROLS Brake Linkage Steering Levers & Linkages Control Panel HYDRAULICS Mechnical Deck Lift Hydraulic Tank, Filter, Pumps, & Hoses ELECTRICAL Electrical System Continuity Diagram Wiring Diagram MOWER DECKS Deck Lift Deck, Discharge Chute, Anti-Scalp Rollers, & Belt Covers Mounting Arms, Link Chains, & Deck Bumpers Belts, Spindles, Idlers and Mower Blades Copyright 00 Ariens Company

4 Model 106, 0, 0, 0, 00, 01, 0, 0 DECALS 1 DANGER/PELIGRO DANGER/PELIGRO 5 PD50 Item Part No. Qty. Description Decal, Danger Fan (10, 00, 0, 0) Decal, Danger Fan (106, 0, 0, 01) Decal, Hot Surface Set, Decal-Common Danger/Fuel 0100 Decal, Mower Pan Head Danger Decal, Warning

5 DECALS Model 106, 0, 0, 0, 00, 01, 0, Item Part No. Qty. Description Decal, Service Instructions Decal, PM Z (10, 00, 01) Decal, PM 1Z (106, 0) Decal, PM 1Z (10, 0) Decal, PM 160Z (10) Decal, Instructional Steering Decal, Belt Diagram Decal, ZT Hood Decal, Parking Brake Lever Decal, Control Panel Decal, " Gravely Logo (106, 0, 0, 01) Decal, American Flag Decal, Height of Cut Decal, XDZ (106, 0, 0, 01) Decal, X-Factor Decal, 5 XDZ (106, 0, 0, 01) 5

6 Model 106, 0, 0, 0, 00, 01, 0, 0 FRAME (10, 00, 0, 0) (106, 0, 0, 01) Item Part No. Qty. Description Frame, Intermediate-Z (106, 0, 0, 0, 00, 01, 0) Frame, 60 Intermediate-Z (10) Nut, Spin Lock Flange Nut, Push Bumper with Heat Shield (106, 0, 0, 01) Bumper (10, 00, 0, 0) Bolt, Serrated Flange Washer Head.-16 x Nut, Retainer.5-16 x. 000 Screw, Tapping Hex Washer Head.-16 x Bolt, Round Head Square Neck.1-1 x 1.00 Grade Bumper, Rubber Seat Support Footrest Panel 05 1 Access Panel Heat Shield Bolt, Hex.-16 x.5 Grade Washer, Flat-Steel. x 1.00 x Nut, Locking-Top-Flange Plate, Counterweight (106, 0, 0, 0, 00, 01, 0) Plate, Counterweight (10) Bolt, Round Head Square Neck.50-1 x 1.5 Grade 5 (106, 0, 0, 0, 00, 01, 0) 0600 Bolt, Round Head Square Neck x 1.5 Grade 5 (10) Nut,.50-1 Nyloc Flange 6

7 SEAT Model 106, 0, 0, 0, 00, 01, 0, PD560 Item Part No. Qty. Description Seat (106, 0, 0, 01) Seat (10, 00, 0, 0) AR Kit, Seat Arm Rests (10, 00, 0, 0) Nut, Locking Top Flange.1-1 (10, 00, 0, 0) Nut, Locking Top Flange M-1.5 (106, 0, 0, 01) Bushing, Flange.5 x.50 x.5 x Seat Pivot Mount Rod, Seat Frame Pivot Ring, Retaining External.500 x Washer, Thrust.51 x 1.00 x Bolt, Shoulder EP.-16 x.0 Hex Nut, Locking-Center Knob, Clamping.-1 Nyloc AR Kit, Damper w/hardware (106, 0, 0, 01) AR Kit, Knob (1 per bag) (106, 0, 0, 01) AR Kit, Roller ( per bag) (106, 0, 0, 01) AR Kit, Spring Cable (1 per bag) (106, 0, 0, 01) AR Kit, Arm Pad (1 per bag) (106, 0, 0, 01) AR Kit, Adjuster (1 per carton) (106, 0, 0, 01) AR Kit, Cushion (1 per carton) (106, 0, 0, 01) Washer, Flat-Steel. x.5 x.0 (106, 0, 0, 01) Bushing, Sleeve. x.6 x.5 (106, 0, 0, 01) Nut, Push. (106, 0, 0, 01)

8 Model 106, 0, 0, 0, 00, 01, 0, 0 ENGINE AND CLUTCH , 0, 0, 0, 00, PD , 00, 0, 0 106, 0, 0, 01

9 ENGINE AND CLUTCH Item Part No. Qty. Description Engine, Kawasaki 1HP (10, 0) Engine, Kawasaki 1HP (100) Engine, Kawasaki 1HP (106, 0) Engine, Kawasaki HP (10) Engine, Kohler HP (101) Engine, Kohler 5HP (10) Muffler, Kohler (101, 0) Muffler, Kawasaki (106, 0, 0, 00) Muffler, Kawasaki (10, 0) V-Belt, HA 51.0 x.55 (10, 00, 0, 0) V-Belt, HA 56.5 x.55 (106, 0, 0, 01) Bolt, Tapping.6-16X1.5 PH TRX YZ (106, 0, 0, 0, 00, 0) Bolt, Tapping.6-16X1.5 PH TRX YZ (101, 0) Bolt, Hex.1-1 x 1.50 Grade 5 (106, 0, 0, 0, 00, 0) Nut, Locking Top Flange.1-1 (106, 0, 0, 0, 00, 0) Sheave,.1 x Key, Square.5 x.65 x.5 SAE 60 or SAE Clutch, Electric (10, 00, 0, 0) Clutch, Electric (10) Clutch, Electric (106, 0, 0, 01) Bolt, Hex.-0 x.50 Grade 5 (106, 0, 0, 01) Bolt, Hex.-0 x 1.50 Grade 5 (10, 00, 0, 0) Clutch Stop (10, 00, 0) Clutch Stop (10) in Gas Line, Bulk.5 ID Hose, Clamp Nut, M Nipple (101, 0) Elbow.5-1 (101, 0) Pipe Plug (101, 0) AR Assembly, Air Cleaner (106, 0, 0, 01) AR Filter, Outer Element (106, 0, 0, 01) 00 AR Air Filter, Foam (10) 00 AR Filter, Air (100) AR Fuel Filter, Kohler (101, 0) 00 AR Fuel Filter, Kawasaki (106, 0, 0, 0, 00, 0) 00 AR Oil Filter, Kohler (101, 0) 500 AR Oil Filter, Kawasaki (106, 0, 0, 0, 00, 0) 500 AR Spark Plug, Kohler (101, 0) 6100 AR Spark Plug, Kawasaki (106, 0, 0, 00) 6000 AR Spark Plug, Kawasaki (10, 0) 600 AR Filter, Inner Element (106, 0, 0, 01) 00 AR Air Filter, Paper (10, 0) 00 AR Filter, Air (100) 600 AR Filter, Air (10) 600 AR Element, Pre-Cleaner (10) Drain, 1/ Oil (106, 0, 0, 0, 00, 0) Tube, Oil Drain (106, 0, 0, 0, 00, 0) Key, Square.5 x.50 x.5 SAE (106, 0, 0, 00) Clutch Stop (106, 0, 0, 01) Bolt, Hex.-16 x 1.50 Grade 5 (106, 0, 0, 01) Washer, Flat-Steel.06 x. x.065 (106, 0, 0, 01) Bumper, Rubber.6 x 1.0 x. LG (106, 0, 0, 01) Nut, Locking-Top-Flange.-16 (106, 0, 0, 01) Washer, Flat Steel.6 x.00 x.5 (106, 0, 0, 01) Washer, Flat Steel.6 x 1.5 x.5 (10, 00) Washer, Lock. x Bushing,.0 x.65 x.1 (106, 0, 0, 01) Clamp, Hose Wire.0/.510 x AR Cap, Air Cleaner Intake Model 106, 0, 0, 0, 00, 01, 0, 0

10 Model 106, 0, 0, 0, 00, 01, 0, 0 FUEL TANKS AND HOSES PD661 Item Part No. Qty. Description Tank, Gas - Right Hand Bolt, Hex.1-1 x.5 Grade in Gas Line, Bulk.5" ID Hose, Clamp Tank, Left Hand Fuel (EYE-Q) 100 Series Valve, Fuel 0000 Cap, Gas 0000 AR Grommet, Orange (Will not replace black) 00 AR Fuel Tank Fitting Clamp, Cushioned Steel Bolt, Hex.-16 x 1.00 Grade Nut, Locking Top Flange Assembly, Medium Tank Fuel Pick-Up 10

11 NOTES 11

12 Model 106, 0, 0, 0, 00, 01, 0, 0 HYDROSTATIC PUMPS & IDLERS PD61 6

13 HYDROSTATIC PUMPS & IDLERS Model 106, 0, 0, 0, 00, 01, 0, 0 Item Part No. Qty. Description Pump, Hydraulic BDP-10A Left Hand (10, 00, 0, 0) (page 1) Pump, Hydraulic PJ-Series CC with Fan (106, 0, 0, 01) (page ) Key, Straight 5mm x 5mm x 5mm Sheave,.1 x.5 (10, 00, 0, 0) Sheave,.5 x 5.1 (106, 0, 0, 01) Washer, Flat Steel.1 x 1.00 x Washer, Locking.5 x Bolt, Hex M6 x 1.0 x EP Bolt, Hex.5-0 x.50 Grade 5 Epoxy Bolt, Round Head Square Neck.-1 x 1.50 Grade Nut, Locking Top Flange Pump, Hydraulic (10, 00, 0, 0) (page 16) Pump, Hydraulic with Fan (106, 0, 0, 01) (page 1) Assembly, Idler Arm Guard Drive (Includes & 1) AR Weldment, Idler Arm Ground Drive AR Bearing, 1.00 x 1.5 x Nut Coupling.5-16 x Spring, Tension.0 x.5 x Washer, Flat Steel.06 x. x Bolt, Hex.50-1 x.50 Grade Bushing, Spacer.505/.500 x./.6 x.05/ Washer, Flat Steel.511 x 1.1 x Nut, Locking Top Flange Idler, Flat.00 x Bolt, Hex.-16 x.50 Grade Fan, Cooling (Includes Hub and Washer) (10, 00, 0, 0) 0600 Fan, Cooling (Includes Hub and Washer) (106, 0, 0, 01) 0600 Washer, Flat Steel.656 x 1.1 x Bracket, Return to Neutral/Damper Spacer. x 1.00 x Bolt, Hex.1-1 x 1.5 Grade Nut, Locking Top Flange Bolt, Hex.-16 x 1.50 Grade 5 EP AR Kit, Pump Seal (One kit required for each pump) Stud, Ball Bolt, Hex.-16 x 1.00 Grade Washer, Locking. x Nut, Nyloc Flange Bushing, Sleeve. x.6 x Washer, Flat Steel.06 x 1.00 x Nut, Center Lock.1- (10, 00, 0, 0) Nut, Center Lock.1- (106, 0, 0, 01) 1

14 Model 10, 00, 0, 0 HYDRO-GEAR HYDROSTATIC PUMP If an Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor. Item Gravely p/n Hydro-Gear p/n Qty. Description Kit, Housing Kit, End Cap W/PPT & STD Pin,.1 x Hex, Flange Bolt M-1.5 x 60mm Kit, Chg Pump Screw, Cap M6 x 1 x Kit, Bypass Valve Kit, Pump Shaft mm Keyw Seal, Lip 1 x 0 x Washer 1. x 1.56 x Ring, Ret 1.56 Int Kit, 10 CC Block Spring, Block Washer, Thrust.5 x. x Plate, Valve Swashplate 10cc Bearing, Thrust Ball 0 x 5 x Arm, Trunnion 10 Cc Guide, Slot 0 1 Kit, Shock Valve 00 Bar Kit, Chg Relief Kit, BDP-10l Seal Plug /16-0 (Metal) NS Kit, Overhaul Seal 1

15 HYDRO-GEAR HYDROSTATIC PUMP Model 106, 0, 0, 01 If an Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor. Item Gravely p/n Hydro-Gear p/n Qty. Description Kit, Housing 50 1 End Cap Pin,.1 x O-Ring, Housing Kit, Charge Pump HHCS 5/16-1 x Kit, Bypass Valve Kit, Pump Shaft mm Key Seal, Lip 1 x 0 x Washer 1. x 1.56 X Ring, Ret 1.56 Int Cylinder Block Kit Spring, Block Washer, Thrust.5 x. x Swashplate 10cc Bearing, Thrust Ball 0 x 5 x Arm, Trunnion Guide, Slot 0 1 Kit, Shock Valve 00 Bar Kit, Charge Relief Kit, BDP-10l Seal Plug /16-0 (Metal) Return Kit NS Kit, Overhaul Seal

16 Model 10, 00, 0, 0 If an Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor. HYDRO-GEAR HYDROSTATIC PUMP Item Gravely p/n Hydro-Gear p/n Qty. Description Kit, Housing Kit, End Cap w/poppets Straight Headless Pin Hex, Flange Bolt M-1.5 x 60mm Housing O-Ring Kit, Chg Pump Cap Screw 5/ Kit, Bypass Kit, Pump Shaft (mm Straight Keyed, Thru) Lip Seal 1 x 0 x PTC Spacer Retaining Ring Cylinder Block Kit Block Spring Block Thrust Washer Valve Plate Swashplate Ball Thrust Bearing Arm, Trunnion, Tapered Square Slot Guide 0 1 Kit, Shock Valve (00 Bar.01 Orifice) Kit, Charge Relief Valve Trunnion Seal - Retainer Kit Plug, Straight Thread Kit, Return NS Overhaul Seal Kit 16

17 HYDRO-GEAR HYDROSTATIC PUMP Model 106, 0, 0, 01 If an Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor. Item Gravely p/n Hydro-Gear p/n Qty. Description Kit, Housing 50 1 End Cap Straight Headless Pin Hex, Flange Bolt M-1.5 x 60mm Housing O-Ring Kit, Charge Pump Screw 5/16-1 x Bypass Valve Kit Kit, Pump Shaft (mm Straight Keyed Thru) Lip Seal 1 x 0 x PTC Spacer Retaining Ring Kit, Cylinder Block Block Spring Block Thrust Washer Swashplate Ball Thrust Bearing Arm, Trunnion, Tapered Square Slot Guide 0 1 Kit, Shock Valve (00 Bar.01 Orifice) Charge Relief Kit Trunnion Seal - Retainer Kit Plug, /16-1 Steel Kit, CW Rtn Scissor NS Overhaul Seal Kit NS Auxiliary Filter Kit 1

18 WHEEL MOTORS, TIRES, BRAKES, & FRONT FORKS Model 106, 0, 0, 0, 00, 01, 0, PD60 Item Part No. Qty. Description Fork Bearing, Cone with Grease Bearing, Cup 1. x Bearing Seal 1.5 x x Spacer, PM, 1.0 I.D. x 1.5 O.D. x Spacer, Wheel AR Key, Woodruff.1 x 1.00 (Included with 1) 0100 Wheel/Tire Assembly, x AR Tire, x Bolt, Hex.50-1 x.00 Grade Nut, Locking Top Flange Wheel, Tire x AR Tire x Bolt, Lug Grade.50-0 UNF x 1. Long 60 Degree Hydraulic Wheel Motor (includes 1 & ) (10, 00, 0, 0) (Pg 1) Hydraulic Wheel Motor (includes 1 & ) (106, 0, 0, 01) (Pg 1) Bushing, Sleeve.51 x. x Bolt, Hex.50-1 x 5.00 Grade Hub and Disc AR Nut, Lock Jam Patch (Included with 1) Washer, Flat, Steel. x 1.50 x Nut, Jam Center Lock Cap, Dust AR Bearing, 5mm I.D. x 5mm O.D. x mm 1

19 HYDRO-GEAR WHEEL MOTOR Model 10, 00, 0, 0 If an Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro- Gear parts distributor. Item Gravely p/n Hydro-Gear p/n Qty. Description Key, Woodruff 5/16 x 1 NS Kit, Seal HGM C-Series (includes,, 5, 1, 16, 1 & ) NS 51 1 HGM C-Series Radial Bearing Service Kit (includes and ) 1

20 HYDRO-GEAR WHEEL MOTOR Model 106, 0, 0, 01 If an Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor. Item Gravely p/n Hydro-Gear p/n Qty. Description Key, Woodruff 5/16 x 1 NS Seal Kit (Serial No. 500M10001 and below) (includes, 5, 6,, 0 and ) NS Seal Kit (Serial No. 500M10001 and up) (includes, 5, 6,, 0 and ) NS 1 1 Kit, Axial Needle Bearing HGM E-Series (includes,, and 16) 0

21 BRAKE LINKAGE Model 106, 0, 0, 0, 00, 01, 0, PD51 Item Part No. Qty. Description Pivot, Brake Rod Bolt, Hex.1-1 x.5 Grade Rod, Brake 0500 Spring, Compression.1 x.10 x Washer, Flat Steel.06 x. x Nut, Hex Weldment, Brake Cross Shaft Washer, Flat Steel.505 x 1.00 x Slide, Interlocking Brake Bushing, Flange Ring, Retaining External.65 x Bushing, Flange.50 x x.65 x Bushing, Flange.5 x.50 x.5 x 1.00 Nylon Bushing, Sleeve.5 x 1.00 x Key, Woodruff.1 x.5 Hard # Weldment, Brake Arm Ring, Retaining External.6 x Weldment, Mechanical Brake Pin, Hair Weldment, Brake Actuating Key, Woodruff.1 x Bolt, Round Head Square Neck.1-1 x 1.5 Grade Ring, Retaining External.50 x Knob, Steering Lock Linkage, Brake Actuating Interlock, Safety Switch AR Pad, Disk Brake Nut, Locking Top Flange Linkage, Brake Actuating Weldment, Parking Brake Hub Brake, Right Hand Caliper Brake, Left Hand Caliper 000 Spring, Tension.061 x.50 x Nut, Locking Center Washer, Flat-Steel.60 x 1.50 x Bracket, Spring Mounting Bolt, Hex.50-1 x 1.00 Grade Nut, Locking Top Flange Spring, Extension 1

22 Model 106, 0, 0, 0, 00, 01, 0, 0 STEERING LEVERS & LINKAGES PD60

23 STEERING LEVERS & LINKAGES Item Part No. Qty. Description Assembly, Steering Rod 000 Screw, Tapping.-16 x.5 Hex Washer Head Bushing.65 x.5 x Washer, Flat Steel.06 x. x Bolt, Hex.1-1 x 1.5 Grade Washer, Flat Steel. x.5 x Nut, Hex Jam Control Arm 0600 Housing, Bushing Eccentric Bolt, Hex.1-1 x 1.5 Grade Nut, Locking Top Flange Handle, Left Hand Handle, Right Hand Bushing, Flange Nylon.6 x 1. x Spacer Caplug, Handlebar Grip, Handlebar Bolt, Hex.5-16 x Bolt, Hex.-16 x 1.5 Grade Nut, Locking Top Flange Damper, Control Bolt, Hex.1-1 x.5 Grade Arm, Pivot Washer, Locking.1 x.0 Regular Key, Woodruff.1 x Wave Washer Stop, Steering - Right Hand Stop, Steering - Left Hand 000 Screw, Tapping.-16 x.50 Hex Washer Head Nut, Locking Jam Center Nut, Locking Top Flange Stud, Ball Model 106, 0, 0, 0, 00, 01, 0, 0

24 Model 106, 0, 0, 0, 00, 01, 0, 0 CONTROL PANEL 1 5 PD650 Item Part No. Qty. Description Panel, Control Screw, Machine 10- x.50 Hex Washer Head Cable, Throttle (106, 0, 0, 0, 00, 0) Cable, Throttle (101, 0) Cable, Choke, Kawasaki (106, 0, 0, 0, 00, 0) Cable, Choke, Kohler (101, 0) Nut, Locking Nylon 10- With Insert

25 MECHNICAL DECK LIFT Model 106, 0, 0, 0, 00, 01, 0, PD060 Item Part No. Qty. Description Nut, Locking Top Flange Washer, Flat Steel.51 x 1.5 x Bearing, Pedestal Weldment, Mechanical Lift Bolt, Hex.50-1 x 5.00 Grade Lock-Up, Mechanical Lift Weldment, Mechanical Lift Shaft Weldment, Mechanical Lift Cover Nut, Locking Top Flange Screw, Tapping.-16 x.50 Hex Washer Head Bolt, Hex.-16 x.5 Grade Ring, Retaining External.65 x Pin, Spring Ball.5 O.D. x Spacer.516 I.D. x 1.00 O.D. x Latch Washer, Wave.06 x 1.0 x Bushing, Flange.5 x.50 x.5 x Washer, Flat Steel.656 x 1.1 x Cable, Hood Washer, Flat Steel.65 x.50 x Bolt, Hex.5-0 x.5 Grade Nut, Locking Top Flange.5-0 5

26 HYDRAULIC TANK, FILTER, PUMPS, & HOSES Model 106, 0, 0, 0, 00, 01, 0, PD PD6 1 6

27 HYDRAULIC TANK, FILTER, PUMPS, & HOSES Model 106, 0, 0, 0, 00, 01, 0, 0 Item Part No. Qty. Description Head, Filter (Serial Numbers and Up) Head, Filter (Serial Numbers ) Bolt, Hex.5-0 x.50 Grade 5 Epoxy Oil Filter (Serial Numbers and Up) Filter, Oil (Serial Numbers ) Tank, Hydraulic (Serial Numbers and up) Tank, Hydraulic (Serial Numbers ) Hydraulic Tank Dipstick Fitting, Hydraulic Straight MO-MF 000 Screw, Tapping.-16 x.5 Hex Washer Head Fitting, Hydraulic Hose, Hydraulic (Serial Numbers and Up) Hose, Tee Assembly. (Serial Numbers ) Fitting, Hydraulic Fitting, Hydraulic 0 Degree Elbow (Serial Numbers and Up) Fitting, Hydraulic (6 C5OLO) (Serial Numbers ) Hose, Hydraulic OK FFO-FF (Serial Numbers 500 and up) Hose, Hydraulic.50--0K FFO-FF (Serial Numbers ) Hose, Hydraulic.--0K F6FO-FF (Serial Numbers ) Hose, Hydraulic Shield, Heat 5.50 x Adapter, Face Seal x.50 O-Ring F5OLO - Steel (Serial Numbers and up) Fitting, Hydraulic 5 Degree (Serial Numbers ) Fitting, Hydraulic 5 Degree M6F-M0 (Serial Numbers ) Adapter, Hydraulic Hose, Hydraulic Hose, Hydraulic Adapter, Hydraulic (106, 0, 0, 01) Adapter, Face Seal x.50 O-Ring (10, 00, 0, 0) Grommet, Hose, Hydraulic Adapter x Face Seal (Serial Numbers and Up) Fitting, Hydraulic (6 F5OLO) (Serial Numbers )

28 Model 106, 0, 0, 0, 00, 01, 0, 0 HYDRAULIC ROUTING DIAGRAM PD00

29 NOTES

30 ELECTRICAL SYSTEM Model 106, 0, 0, 01, PD60 0

31 ELECTRICAL SYSTEM Model 106, 0, 0, 01, 0 Item Part No. Qty. Description Key Switch Harness, IZ/CZ 0000 AR Key with Shield Switch, Clutch With Retainer Ring Light, Indicator AR Diode, Connector Shell Battery Hold Down Bolt, Round Head Square Neck.5-0 x Washer, Flat Steel.1 x.60 x Nut, Locking Top Flange Bolt, Hex.5-0 x.5 Grade Insulator Cable, Positive Battery 6 Inch Cable, Negative Battery Inch Cable Tie Screw, Machine 10- x.50 Hex Washer Head Nut, Locking Nylon 10- With Insert AR Relay, Sealed with Diode (Included with Harness) Seat Switch Screw, Tapping - x.50 Hex Washer Head Switch, Double Pole N.O/N.O Screw, Machine 10- x.5 Hex Washer Head Mount, Brake Switch Nut, Locking Wing Screw, Tapping.5-0 x.50 Hex Washer Head AR Fuse, 0 Amp (Included with Harness) Hour Meter Washer, Locking.5 x.06 Regular 1

32 ELECTRICAL SYSTEM Model 10, 00, To Starter 1 5

33 ELECTRICAL SYSTEM Model 10, 00, 0 Item Part No. Qty. Description Key Switch Harness, IZ 6-Pin Wiring 0500 Boot, Eyelet Terminal 0600 AR Key with Shield Hour Meter Digital Switch, Clutch With Retainer Ring Solenoid Battery Hold Down Bolt, Round Head Square Neck.5-0 x Washer, Flat Steel.1 x.60 x Nut, Hex Bolt, Hex.5-0 x.5 Grade Insulator Cable, Positive Battery Cable, Ground Switch, Seat Screw, Machine 10- x.50 Hex Washer Head Nut, Locking Nylon 10- With Insert AR Relay (Included with Harness) Switch, Single Pole Screw, Machine 10- x.5 Hex Washer Head Mount, Brake Switch Nut, Locking Wing Screw, Tapping.5-0 x.50 Hex Washer Head Nut, Jam Washer, Locking.1 x.0 Regular AR Fuse, 5 Amp (Included with Harness) AR Fuse, 0 Amp AR Diode, Connector Shell Cable, Starter Switch, Blank Cable Tie Washer, Lock.5 x.06

34 CONTINUITY DIAGRAM Model 106, 0, 0, 01, 0 OFF RUN START POSITION CIRCUIT 1. OFF G + M. RUN B + L. START B + L + S M L S B G M L S B G M L S B G ( ) PD0

35 CONTINUITY DIAGRAM Model 10, 00, 0 (06500) 5

36 WIRING DIAGRAM Model 106, 0, 0, 01, 0 PD1 6

37 WIRING DIAGRAM Model 10, 00, 0 PD01

38 Model 106, 0, 0, 0, 00, 01, 0, 0 DECK LIFT PD60 Item Part No. Qty. Description Weldment, Mower Lift, Foot-Operated Ring, Retaining External 1.00 x Bushing, Flange Key, Woodruff.5 x Washer, Flat Steel 1.06 x.00 x Lift Arm - Front Weldment, Left Hand Rear Lift Arm Bushing, Flange Nylon.6 x 1.0 x.50 x Washer, Hardened Steel.5 x 1. x Ring, Retaining External.6 x Weldment, Right Hand Rear Lift Arm Rod, Lift Assist Pin, Roll.5 x 1.5 Stainless Steel Washer, Hardened Thrust 1.00 x 1.55 x Washer, Flat-Steel.60 x 1.50 x Grip, Pedal Bolt, Hex.-16 x 1.00 Grade Nut, Locking Jam Center Eye-Bolt,.5-16 x Nut, Hex Jam Spring, Tension.16 x 1.5 x Washer, Flat Steel. x 1.00 x Spacer. x.6 x.5

39 NOTES

40 DECK, DISCHARGE CHUTE, ANTI-SCALP ROLLERS, & BELT COVERS Model 106, 0, 0, 0, 00, 01, 0,

41 DECK, DISCHARGE CHUTE, ANTI-SCALP ROLLERS, & BELT COVERS Model 106, 0, 0, 0, 00, 01, 0, 0 Item Part No. Qty. Description in. & in. Rear Discharge Baffle (106, 0, 0, 0) in. Rear Discharge Baffle (10, 00, 01) in. Discharge Baffle (10) Nut,.1-1 Nyloc Flange Bolt, Round Head Square Neck.1-1 x 1.00 Grade Nut, Coupling.1-1 x in. Right Hand Spindle Guard (106, 0) in. & 5 in. Right Hand Spindle Guard (10, 0, 0, 00, 01) in. Right Hand Spindle Guard (10) in., in., & 5 in. Left Hand Spindle Guard in. Left Hand Spindle Guard (10) Bolt, SEMS.1-1 x Nut.50-1 Nyloc Flange Anti-Scalp Wheel Spacer Bolt, Round Head Square Neck.50-1 x in. Mower Deck (106, 0) in. Mower Deck (10, 0) in. Mower Deck (10, 00, 01) in. Mower Deck, Side Discharge (10) Pin, Spring Ball.5 OD x Cable, 5-in Bolt, Hex.5-0 x.5 Grade Nut, Locking Top Flange Spacer,.510 x.65 x Nut,.-16 Nyloc Flange Bolt, Round Head Square Neck.50-1 x Screw, Tapping.1-1 x.5 Hex Washer Head Thread Bumper, Recessed 1.50 x.6,.1 Thru Hole in. & 60 in. Discharge Chute Mounting Weldment (10, 00, 01, 0) in. & in. Discharge Chute Mounting Weldment (106, 0, 0, 0) Rubber Discharge Chute Support Bolt, Round Head Square Neck.-16 x 1.00 Grade Chute, Rubber Discharge Bolt, Round Head Square Neck.-16 x 1.5 Grade Pin, Pull Bolt, Round Head Square Neck.1-1 x.5 Loctite 1

42 MOUNTING ARMS, LINK CHAINS, & DECK BUMPERS Model 106, 0, 0, 0, 00, 01, 0,

43 MOUNTING ARMS, LINK CHAINS, & DECK BUMPERS Model 106, 0, 0, 0, 00, 01, 0, 0 Item Part No. Qty. Description Bolt, Hex.5- x.5 Grade AR Mower Mounting Arm Weldment Nut, Locking-Center AR Bearing,.5 x.5 x Bolt, Hex.-16 x 1.00 Grade Weldment, Mower Mounting Pin Bolt, Hex M-1.5 x 50 Grade Chain, Link Nut, Locking-Top-Flange M Bumper, Rubber Nut, Coupling.1-1 x Nut,.-16 Nyloc Flange Assembly, Mower Mounting Arm (Includes item # and item # ) Bracket, Deck Leveling Nut, Jam Bolt, Hex.1-1 x.00 Full Thread Screw, Tapping.-16 x.50 Hex Washer Head Thread (106, 0, 0, 0) Screw, Tapping.-16 x.50 Hex Washer Head Thread (10, 00, 01, 0) Bolt, Round Head Square Neck.1-1 x.5 Loctite

44 BELTS, SPINDLES, IDLERS AND MOWER BLADES Model 106, 0, 0, 0, 00, 01, 0,

45 BELTS, SPINDLES, IDLERS AND MOWER BLADES Model 106, 0, 0, 0, 00, 01, 0, 0 Item Part No. Qty. Description Belt, 11.00" Long, PTO Drive Hex (106, 0) Belt, 11.50" Long, PTO Drive Hex (10, 0) Belt, 0.50" Long, PTO Drive Hex (10, 00, 01) Belt, Long, PTO Drive Hex (10) V-Belt, 51.1 Long Cog B-Section (106, 0, 0, 0) V-Belt, Long Cog B-Section (10, 00, 01) V-Belt, 6.00 Long Cog B-Section (10) Nut,.50-1 Nyloc Flange Cap, Idler Bearing Sealing Pulley, V 6.0 x 5.00 ID Single Bearing (Serial Numbers 6500 and up) Pulley, V 6.0 x.500 ID DBL. Bearing (Serial Numbers ) Bushing, Spacer.50 x. x AR Weldment, Idler Arm Bolt, Round Head Square Neck.50-1 x Bushing, Spacer.50 x. x.0 (106 serial no. 60 & up; 10 serial no. 0 & up; 10 serial no. 10 & up) Bearing, Pedestal (also replaces item ) (106 serial no. 6 & under; 10 serial no. & under; 10 serial no. 106 & under; 10, 100, 101, & up; & up) Bolt, Shoulder EP.-16 x.0 Hex Spring, Extension (Deck Idler) Washer, Flat Steel.51x 1.50 x AR Bushing, 1.00 x 1.5 x Bolt, Hex.-16 x Washer, Flat Steel.06 x 1.50 x Sheave, Double, 1" I.D. x 5. O.D. x.50" O.D. (106, 0, 0, 0) Sheave, Double, 1" I.D. x 6.00" O.D. and.50" O.D. (10, 00, 01) Sheave, Double, 1 I.D. x 6.5 x.5 O.D. (10) Key, Square.5 x.5 x 1 RC Spindle Assembly Nut, Locking-Center Weldment, Idler Arm Sheave,." ID x 5" OD Bolt, Hex.-16 x Washer, Flat Steel.06 x. x Sheave, Double 1" I.D. x 5." O.D. (106, 0, 0, 0) Sheave, Double 1" I.D. x 6.00" O.D. (10, 00, 01) Sheave, Double 1 I.D. x 6.5 O.D. (10) Sheave, Single 1" I.D. x 5." O.D. (106, 0, 0, 0) Sheave, Single 1" I.D. x 6.00" O.D. (10, 00, 01) Sheave, Single 1 I.D. x 6.5 O.D. (10) Bolt,.-16 x.00.6 Diameter Eye Nut, Hex, Jam Blade, Mower, in. & in. Decks (106, 0, 0, 0) Blade, Mower, 5 in. Decks (10, 00, 01) 0000 Blade, Mower, 60 in. Decks (10) Washer, Bellville.6 x 1.65 x Bolt, Hex.6-1 x 1.5 Grade Spring, Extension Assembly, PTO Idler Pivot Arm (Includes item # and item # 1) (106 serial no. 60 & up; 10 serial no. 0 & up; 10 serial no. 10 & up) Assembly, PTO Idler Pivot Arm (Includes item # and item # 1) (106 serial no. 6 & under; 10 serial no. & under; 10 serial no. 106 & under; 10, 100, 101, & up; & up) Bolt, Round Head Square Neck.50-1 x 1.5, Full Thread, Grade Assembly, Idler Pivot Arm (Includes item # 1 and item # 0) (106 serial no. 60 & up; 10 serial no. 0 & up; 10 serial no. 10 & up) Assembly, Idler Pivot Arm (Includes item # 1 and item # 0) (106 serial no. 6 & under; 10 serial no. & under; 10 serial no. 106 & under; 10, 100, 101, & up; & up) Nut, Coupling.5-16 x Bolt, Round Head Square Neck.-16 x AR Slinger, Dust Bolt, Round Head, Square Neck.50-1 x.00, Grade Washer, Flat.60 x 1.5 x Bolt, Hex.-16 x.5 Grade Nut, Hex.-1 5

46 GRAVELY 655 West Ryan Street Brillion, WI Fax