PARTS MANUAL EX170D50042 ENGINE. Model. PUB-EPMK Rev. 11/06
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1 PARTS MANUAL Model EX170D50042 ENGINE PUB-EPMK Rev. 11/06
2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 2006 Robin America, Inc. EX170D
3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) EX170D
4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. EX170D
5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT EX170D
6 SECTION 1 CRANKCASE GROUP FIG. 100 EX170D
7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE CP VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER OIL SEAL BALL BEARING J1 GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE GASKET FLANGE BOLT CYLINDER HEAD CP GASKET, head FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET, rocker cover PIPE KNOCK FLANGE BOLT GASKET SET EX170D
8 SECTION 2 CRANKSHAFT GROUP FIG. 200 EX170D
9 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT CP FLANGE NUT WOODRUFF KEY KEY CONNECTNG ROD AY 1 STD CONNECTNG ROD AY 1 Undersize CONNECTING ROD BOLT PISTON PIN J3 PISTON 1 STD J3 PISTON 1 Oversize 0.25mm J3 PISTON 1 Oversize 0.50mm PISTON RING SET 1 STD PISTON RING SET 1 Oversize 0.25mm PISTON RING SET 1 Oversize 0.50mm CLIP EX170D
10 SECTION 3 INTAKE and EXHAUST GROUP - New Style FIG EX170D
11 SECTION 3 INTAKE and EXHAUST GROUP - New Style REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT PIN, camshaft O RING PIN, spring RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER H3 INTAKE VALVE H3 EXHAUST VALVE KA0-31 COLLET VALVE TIMING CHAIN TENTIONER SPRING, tentioner PIN, tentioner CHAIN GUIDE PIN, rocker CLIP ROCKER ARM, intake ROCKER ARM, exhaust ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT J1 MUFFLER CP ~ H1 MUFFLER CP 1 ~ SPARK ARRESTER TAPPING SCREW MUFFLER COVER ~ MUFFLER COVER 1 ~ GASKET, muffl er FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT TAPPING SCREW H1 DEFLECTOR J1 INSULATOR J3 GASKET 2, insulator J3 GASKET 1, insulator FLANGE NUT FLANGE BOLT EX170D
12 SECTION 3 INTAKE and EXHAUST GROUP FIG EX170D
13 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG AIR CLEANER AY ~ AIR CLEANER AY 1 ~ BASE CP PACKING PACKING COVER CP LABEL WING NUT ~ WING NUT 1 ~ WING NUT ROTARY BLADE CROSS RECESSED SCREW ELEMENT SET EX170D
14 SECTION 4 GOVERNOR GROUP - New Style FIG EX170D
15 SECTION 4 GOVERNOR GROUP - New Style REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT and WASHER NUT GOVERNOR SPRING SPEED CONTROL LEVER LINK ROD STOP PLATE WASHER FRICTION WASHER SCREW SPRING, adjust CLAMP SCREW and WASHER SPEED CONTROL BRACKET SCREW SELF LOCK NUT RETURN SPRING ~ RETURN SPRING 1 ~ FLANGE BOLT EX170D
16 SECTION 5 COOLING and STARTING GROUP FIG. 500 EX170D
17 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BOWER HOUSING LABEL, trademark FLANGE BOLT BAFFLE 1, case BAFFLE 2, head FLANGE BOLT FLANGE BOLT RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING RATCHET GUIDE STARTER PULLEY SET SCREW FLANGE BOLT EX170D
18 SECTION 5 COOLING and STARTING GROUP FIG. 510 EX170D
19 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. EX170D
20 SECTION 6 FUEL, LUBRICATION GROUP FIG EX170D
21 SECTION 6 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK LABEL, warning LABEL, model FUEL TANK CAP X FULE FILTER X UNION FLANGE NUT FLANGE BOLT FUEL PIPE X RUBBER PIPE HOSE CLAMP ~ 600 X HOSE CLAMP 2 ~ CHOKE LEVER CP EX170D
22 SECTION 6 FUEL, LUBRICATION GROUP FIG EX170D
23 SECTION 6 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR THROTTLE VALVE 1 # SCREW CHOKE VALVE PILOT JET 1 # CHOKE LEVER THROTTLE SHAFT-A BOLT NEEDLE PIN FLOAT BODY AY PACKING CHAMBER PACKING FLOAT MAIN NOZZLE JET 1 # CLIP BOLT SCREW SPRING AIR JET AIR JET(PILOT) SEAL PACKING SEAL NUT COCK BODY-A PACKING CUP O-RING SCREW EX170D
24 SECTION 7 ELECTRIC DEVICE GROUP FIG EX170D
25 SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL IGNITION COIL BOLT and WASHER H1 WIRE 2 CP X SWITCH AY TAPPING SCREW SPARK PLUG SPARK PLUG CAP OIL SENSOR KU FLOAT C/U CP BOLT and WASHER TAPPING SCREW EX170D
26 SECTION 9 ACCESSORY GROUP FIG. 900 EX170D
27 SECTION 9 ACCESSORY GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG H0 ACCESSORY KIT EX170D
28 PRINTED IN THE USA
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