PARTS MANUAL RGX5100 GENERATOR. Model. PUB-GP6767 Rev. 07/09
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1 PARTS MANUAL Model RGX5100 GENERATOR PUB-GP6767 Rev. 07/09
2 Robin America, Inc. 905 Telser Road Lake Zurich, IL Phone: Fax: Copyright 2009 Robin America, Inc.
3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) RGX
4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. RGX
5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP GENERATOR GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT RGX
6 SECTION 1 FIG. 100 CRANKCASE GROUP RGX
7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Crankcase Cp Valve Guide Stem Seal Oil Seal Ball Bearing Pipe Knock Stud Stud Oil Seal Plug Gasket Main Bearing Cover Cp Oil Seal Ball Bearing J1 Governor Gear Cp Governor Sleeve Oil Gauge Ay Gasket Flange Bolt Cylinder Head Cp Gasket, head Flange Bolt Flange Bolt Rocker Cover Cp Gasket, rocker cover Pipe Knock Flange Bolt Gasket Set RGX
8 SECTION 2 CRANKSHAFT GROUP FIG RGX
9 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Crankshaft Cp Woodruff Key Connecting Rod Ay Connecting Rod Bolt Piston Pin H3 Piston Piston Ring Set Clip RGX
10 SECTION 3 INTAKE and EXHAUST GROUP FIG RGX
11 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Camshaft Cp Pin Cp, camshaft O ring Rin, spring Release Lever Clip Return Spring Valve Spring Spring Retainer H3 Intake Valve H3 Exhaust Valve KA0-31 Collet Valve Timing Chain Cp Tentioner Spring, tentioner Pin, tentioner Chain Guide Pin Cp, rocker Clip Rocker Arm Ay, intake Rocker Arm Ay, exhaust Adjust Screw Adjust Screw Nut Nut Flange Bolt Gasket, muffl er Flange Nut Exhaust Pipe Cp Stud RGX
12 SECTION 3 INTAKE and EXHAUST GROUP FIG RGX
13 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Air Cleaner Ay Cleaner Body Cp Gasket Cover Cp Clip Label, choke Element Flange Nut Flange Bolt Clamp H0 Rubber Pipe Ay Bracket Cp, a/c RGX
14 SECTION 4 GOVERNOR GROUP FIG RGX
15 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Governor Lever Ay Governor Shaft Governor Rod Cp Rod Spring Clip Bolt and Washer Ay Nut Governor Spring Speed Control Cp Screw Nut Flange Bolt RGX
16 SECTION 5 COOLING and STARTING GROUP FIG RGX
17 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Blower Housing Cp Sponge Label, trademark Label, caution Flange Bolt Baffl e 1 Cp, case 1 Recoil Only Baffl e 2, head Duct Cp, case Bolt 1 Recoil Only Flange Bolt Flange Bolt Recoil Starter Ay Spiral Spring Reel Starter Rope Starter Knob Ratchet Friction Spring Friction Plate Starter Pulley Center Screw Bolt and Washer Ay RGX
18 SECTION 6 FUEL, LUBRICATION GROUP FIG RGX
19 SECTION 6 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG J1 Insulator Cp J3 Gasket 2, insulator J3 Gasket 1, insulator RGX
20 SECTION 6 FIG. 640 FUEL, LUBRICATION GROUP RGX
21 SECTION 6 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Carburetor Ay Throttle Valve Screw Choke Valve Screw Pilot Jet Choke Lever Ring Throttle shaft A Bolt Needle Valve Pin Float Body A Packing Packing Float A Main Jet Clip Bolt Screw Spring Seal Washer Ring Seal Ring O ring Screw Plate RGX
22 SECTION 7 ELECTRIC DEVICE GROUP FIG RGX
23 SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Flywheel Cp Flywheel Cp 1 15W & 40W Ignition Coil Cp Lamp Coil CP 1 12V-15W Flange Nut Ring Gear 1 Electric Start Bolt and Washer Ay Bolt and Washer Ay H1 Wire 2 Cp 1 Recoil Only H1 Wire 5 Cp Electric Start Spark Plug Spark Plug Cap Oil Sensor Cp KU Float C/U Cp Shield Plate 1 Electric Start Wire Clamp Bolt and Washer Ay Bolt and Washer Ay Tapping bolt RGX
24 SECTION 7 ELECTRIC DEVICE GROUP FIG RGX
25 SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Starting Motor Ay Yoke Cp Brush Brush Spring Brush Holder Insulator Armature Ay Over Running Clutch Pinion Stopper Housing Cp Frame Cp Bush Lever Magnet Switch Cp Snap Ring Through Bolt Nut Nut Spring Washer Nut Bush Bracket Cp, sel Bolt, starter Flange Bolt Washer RGX
26 SECTION 7 ELECTRIC DEVICE GROUP FIG RGX
27 SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Solenoid Cp Bracket Cp, solenoid Bolt and Washer Ay Spring, solenoid Wire Band RGX
28 SECTION 21 ENGINE GROUP FIG RGX
29 SECTION 21 ENGINE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG Muffl er Cp C Spark Arrestor p Tapping Screw Muffl er Cover Cp Muffl er Bracket Cp Flange Bolt Bolt and Washer Ay Bolt and Washer Ay Gasket Cp, exhaust Flange Nut RGX
30 SECTION 22 GENERATOR GROUP FIG RGX
31 SECTION 22 GENERATOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 36C Stator Cp C Rotor Cp C AVR Cp A Brush Cp A Gen Bracket A Gen Bracket N C Gen Bracket C Bracket Cover A Bushing B Stator Bolt A Flange Bolt A Flange Bolt A Screw and Washer Ay A Flange Bolt A Diode Cp A Screw and Washer Ay C Tube A Grommet A Connector 1 6 p A Connector 1 4 p A Connector 1 2 p A Retainer 3 2 p A Retainer 2 3 p A Wire 1 green A Wire 1 white A Screw C Rotor Bolt C Sponge, fi lter RGX
32 SECTION 23 BASE, FRAME GROUP FIG RGX
33 SECTION 23 BASE, FRAME GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 36C Pipe Frame Cp C Control Box Cp A Screw and Washer Ay A Screw and Washer Ay A Flange Nut A Flange Bolt C Mount Cp A Flange Bolt A Lock Washer A Flange Nut A Flange Nut A Sponge, gen A Sponge, tank C Sponge, panel A Wire 1 green/yellow C Battery Frame 1 Cp 2 Electric Start C Battery Frame 2 Cp 1 Electric Start C Setting Plate Cp 1 Electric Start C Setting Bolt 2 Electric Start A Flange Nut 1 Electric Start A Flange Bolt 6 Electric Start A Flange Nut 8 Electric Start A Flange Bolt 8 Electric Start C Battery Plate Cp 1 Electric Start C Protection Plate 1 Electric Start C Starter Cable 1 Electric Start C Earth Cable 1 Electric Start A Flange Nut 1 Electric Start A Flange Bolt 1 Electric Start 2300 RGX
34 SECTION 24 CONTROL GROUP - RECOIL FIG.2400 RGX
35 SECTION 24 CONTROL GROUP - RECOIL REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 36C Control Panel Cp A Switch, engine A AC Concent 2 GFCI B AC Concent 1 L B AC Concent 1 L C Circuit Breaker 1 20A A Pilot Lamp A Hour Meter A DC Concent A Circuit Breaker 1 10A B Switch, v select B Switch, i/c A Screw and Washer Ay A Lock Washer A Flange Nut A Cap Washer A Washer A Spring Washer A Wing Nut A Connector 1 2 p A Connector 1 6 p A Retainer 3 2 p A Retainer 2 3 p A Screw A Flange Nut A Screw and Washer Ay A Flange Nut A Screw A Terminal A Connector 1 4 p C Grommet KU Idle C/U Cp 1 150V A Screw A Wire 1 white A Wire 1 black A Wire 1 green A Wire 1 green A Wire 2 orange A Wire 1 red A Wire 1 red A Wire 1 red A Wire 1 orange A Wire 1 blue A Wire 1 blue A Wire 1 blue A Wire 1 gray 2400 RGX
36 SECTION 24 CONTROL GROUP - RECOIL FIG.2400 RGX
37 SECTION 24 CONTROL GROUP - RECOIL REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG A Wire 1 blue A Wire 1 red A Wire 1 white A Connector Ay RGX
38 SECTION 24 CONTROL GROUP - ELECTRIC START FIG.2400 RGX
39 SECTION 24 CONTROL GROUP - ELECTRIC START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 36C Control Panel Cp Switch, engine Key, switch A AC Concent 2 GFCI B AC Concent 1 3 p B AC Concent 1 4 p C Circuit Breaker 1 20A A Pilot Lamp A Hour Meter A DC Concent A Circuit Breaker 1 10A B Switch, v select B Switch, i/c A Screw and Washer Ay A Lock Washer A Flange Nut A Cap Washer A Washer A Spring Washer A Wing Nut A Connector 1 2 p A Connector 1 6 p A Retainer 3 2 p A Retainer 2 3 p A Screw A Flange Nut A Screw and Washer Ay A Flange Nut A Screw A Terminal A Connector 1 4 p C Grommet KU Idle C/U Cp 1 150V A Screw A Wire 1 white A Wire 1 green A Wire 2 orange A Wire 1 red A Wire 1 red A Wire 1 red A Wire 1 orange A Wire 1 blue A Wire 1 blue A Wire 1 blue A Wire 1 gray A Wire 1 blue 2400 RGX
40 SECTION 24 CONTROL GROUP - ELECTRIC START FIG.2400 RGX
41 SECTION 24 CONTROL GROUP - ELECTRIC START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG A Wire 1 red A Wire 1 white A Connector A Wire 2 blue A Wire 1 gray A Wire 1 green A Wire 1 black A Wire 1 red A Wire 1 orange 2400 RGX
42 SECTION 26 FUEL TANK GROUP FIG.2600 RGX
43 SECTION 26 FUEL TANK GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 36C Fuel Tank Cp Fuel Tank Cap Ay Fuel Filter Fuel Gauge Cp Screw, counterhead Flange Bolt, tank Rubber, tank Fuel Strainer Ay Filter Rubber Packing Cup Lock Nut O Ring Bolt Spring Fuel Pipe Cp X Hose Clamp RGX
44 SECTION 29 ACCESSORY GROUP FIG.2900 RGX
45 SECTION 29 ACCESSORY GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG H0 Accessory Tool Kit A Battery Cable A Label, fuel cock A Label, symbol-tank A Label, hot & gas C Label, trademark C Label, specifi cation A Label, co gas A AC Plug 1 L14 30P A AC Plug 1 L5 30P 2900 RGX
46 PRINTED IN THE USA
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SRM-230 Trimmer PARTS CATALOG MODEL:SERIAL NUMBERS. ECHO, INCORPORATED 400 Oakwood Road Lake Zurich, Illinois USA. 22.8cc
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