PARTS MANUAL PKX201T PUMP. Model. PUB-PP5879 Rev. 07/03
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1 PARTS MANUAL Model PKX201T PUMP PUB-PP5879 Rev. 07/03
2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 2003 Robin America, Inc.
3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: P K X 201 X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) PKX201T
4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. PKX201T
5 GROUP INDEX Group Name Page PUMP... 6 CRANKCASE GROUP... 8 CRANKSHAFT GROUP INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG...FIGURE FR...FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF...REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT PKX201T
6 SECTION 1 PUMP GROUP FIG. 100 PKX201T
7 SECTION 1 PUMP GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CASING CASING PACKING O RING INNER CASING IMPELLER WEAR PLATE MECHANICAL SEAL ADJUSTING WASHER FRONT COVER PACKING PLUG AY O RING SOCKET BOLT SEAL WASHER BOLT and WASHER AY WASHER FRONT COVER PLUG AY O RING COVER BOLT BOLT and WASHER AY KNOB SOCKET BOLT WASHER SUCTION FLANGE BOLT and WASHER AY CHECK VALVE DELIVERY BODY BOLT and WASHER AY HEAD PACKING DELIVERY FLANGE BOLT and WASHER AY PACKING, delivery PLUG AY O RING STRAINER HOSE BAND FRAME TOOL WING BOLT CUSHION RUBBER CUSHION RUBBER BOLT and WASHER AY BOLT and WASHER AY FLANGE NUT NUT LABEL, pump name PKX201T
8 SECTION 2 CRANKCASE GROUP FIG. 200 PKX201T
9 SECTION 2 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE CP ~ CRANKCASE CP 1 ~ VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING ~ BALL BEARING 1 ~ PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER ~ MAIN BEARING COVER MAIN BEARING COVER 1 ~ OIL SEAL BALL BEARING ~ BALL BEARING 1 ~ GOVERNPOR GEAR GOVERNOR SLEEVE OIL GAUGE FILLER PLUG GASKET GASKET FLANGE BOLT CYLINDER HEAD CP GASKET, head FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET, rocker cover PIPE KNOCK FLANGE BOLT GASKET SET Gasket Sets include the following: Fig. 300 items 90, 280, 620 and 690 Fig. 500 items 340 and 550 PKX201T
10 SECTION 3 CRANKSHAFT GROUP FIG. 300 PKX201T
11 SECTION 3 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT CP ~ CRANKSHAFT CP 1 ~ FLANGE NUT WOODRUFF KEY CONNECTING ROD CONNECTING ROD BOLT PISTON PIN PISTON 1 STD PISTON 1 Oversized PISTON 1 Oversized PISTON RING SET 1 STD PISTON RING SET 1 Oversized PISTON RING SET 1 Oversized CLIP PKX201T
12 SECTION 4 INTAKE and EXHAUST GROUP FIG. 400 PKX201T
13 SECTION 4 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT PIN, camshaft O RING PIN, spring RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE KA0-31 COLLET VALVE TIMING CHAIN TENTIONER SPRING, tentioner PIN, tentioner CHAIN GUIDE PIN, rocker ~ PIN, rocker 1 ~ ROCKER ARM, intake ROCKER ARM, exhaust ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT MUFFLER CP UFFLER COVER ~ MUFFLER COVER 1 ~ GASKET, muffl er FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT AIR CLEANER AY BASE CP PACKING PACKING COVER CP LABEL WING NUT WASHER ELEMENT SET INSULATOR GASKET, insulator FLANGE NUT PKX201T
14 SECTION 4 INTAKE and EXHAUST GROUP FIG. 400 PKX201T
15 SECTION 4 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLANGE NUT RUBBER PIPE PKX201T
16 SECTION 5 GOVERNOR GROUP FIG. 500 PKX201T
17 SECTION 5 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT ~ GOVERNOR SHAFT GOVERNOR SHAFT 1 ~ GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER NUT GOVERNOR SPRING SPEED CONTROL LEVER STOP PLATE WASHER FRICTION WASHER SCREW SPRING, adjust NUT SPEED CONTROL BRACKET SELF LOCK NUT FLANGE BOLT PKX201T
18 SECTION 6 COOLING and STARTING GROUP FIG. 600 PKX201T
19 SECTION 6 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING LABEL, trademark FLANGE BOLT BAFFLE 1, case ~ BAFFLE 1, case 1 ~ BAFFLE 2, head FLANGE BOLT ~ FLANGE BOLT 1 ~ FLANGE BOLT RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING STARTER PULLEY RATCHET GUIDE SET SCREW FLANGE BOLT PKX201T
20 SECTION 7 FUEL, LUBRICATION GROUP FIG. 700 PKX201T
21 SECTION 7 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK LABEL, warning LABEL, model FUEL TANK CAP FUEL FILTER UNION FLANGE NUT FLANGE BOLT RUBBER PIPE HOSE CLAMP CHOKE LEVER CP PKX201T
22 SECTION 7 FUEL, LUBRICATION GROUP FIG PKX201T
23 SECTION 7 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR THROTTLE VALVE 1 # SCREW CHOKE VALVE PILOT JET 1 # CHOKE LEVER THROTTLE SHAFT BOLT NEEDLE PIN FLOAT BODY PACKING CHAMBER PACKING FLOAT AY MAIN NOZZLE MAIN JET CLIP BOLT SEAL AIR JET AIR JET, pilot SEAL PACKING PACKING CUP PKX201T
24 SECTION 8 ELECTRIC DEVICE GROUP FIG. 800 PKX201T
25 SECTION 8 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL IGNITION COIL BOLT and WASHER WIRE 2 CP X SWITCH AY TAPPING SCREW SPARK PLUG SPARK PLUG CAP OIL SENSOR KU FLOAT C/U CP BOLT and WASHER TAPPING SCREW PKX201T
26 SECTION 9 ACCESSORY GROUP FIG. 900 PKX201T
27 SECTION 9 ACCESSORY GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG H0 ACCESSORY TOOL KIT PKX201T
28 PRINTED IN THE USA
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Illustrated Parts List to
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42 16 1 18 14 21 35 19 43 36 33 34 3 20 15 28 22 38 45 49 44 4 40 39 23 13 48 2 12 46 10 11 10 51 24 8 8 50 9 9 6 5 5 29 4 3 2 3 2 4 30 31 1 26 32 2 The model number will be found on a label attached to
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1 Volute Case, Cushion, Fuel Tank 2 49 50 48 52 53 51 26 31 32 45 44 43 47 46 39 41 30 33 34 35 37 36 38 27 28 29 3 4 5 6 7 8 10 11 12 13 15 17 16 18 19 14 2 1 20 21 55 22 23 24 239 240 238 56 57 54 25
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