PARTS MANUAL EX35 ENGINES. Models. PUB-EP Rev. 08/09

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1 PARTS MANUAL Models EX35 ENGINES PUB-EP Rev. 08/09

2 Robin America, Inc. 905 Telser Road, Lake Zurich, IL Phone: Fax: Copyright 2009 Robin America, Inc.

3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits)

4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number.

5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT

6 SECTION 1 FIG. 100 CRANKCASE GROUP EX

7 SECTION 1 CRANKCASE GROUP Ref. Part Number Description Qty Remarks To-From Fig E Crankcase Cp B Valve Guide AA0-50 Seal, intake valve Clip Retainer Plate Oil Seal Ball Bearing X Ball Bearing Pipe Knock Stud, intake Stud, exhaust Oil Seal Plug Gasket B Main Bearing Cover Cp Oil Seal Ball Bearing X Ball Bearing B Governor Gear Cp Governor Sleeve Oil Gauge Gasket Flange Bolt B Cylinder Head Cp B Gasket, cylinder head Flange Bolt Flange Bolt B Rocker Cover Cp B Gasket, rocker cover Dowel Pin Flange Bolt B Gasket Set EX

8 SECTION 2 CRANKSHAFT GROUP FIG EX

9 SECTION 2 CRANKSHAFT GROUP Ref. Part Number Description Qty Remarks To-From Fig B Crankshaft Cp Woodruff Key B Connecting Rod Ay Connecting Rod Bolt Piston Pin B H3 Piston 1 Std B H3 Piston 1 Oversize 0.25mm B H3 Piston 1 Oversize 0.50mm B Piston Ring Set 1 Std B Piston Ring Set 1 Oversize 0.25mm B Piston Ring Set 1 Oversize 0.50mm Clip B Balancer Shaft EX

10 SECTION 3 INTAKE and EXHAUST GROUP FIG EX

11 SECTION 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig B Camshaft Cp B Pin Cp, camshaft O ring Pin, spring Release Lever B Clip Return Spring Valve Spring Spring Retainer B H3 Intake Valve B H3 Exhaust Valve Collet Valve B H1 Timing Chain Tentioner Spring, tentioner Pin, tentioner Chain Guide B Pin Cp, rocker Clip B Rocker Arm Ay, intake B Rocker Arm Ay, exhaust Adjust Screw Adjust Screw Nut Nut Flange Bolt B J2 Muffl er B Defl ector Cp Tapping screw B Muffler Cover Cp B Gasket, muffl er Flange Nut Flange Bolt Flange Bolt EX

12 SECTION 3 INTAKE and EXHAUST GROUP FIG EX

13 SECTION 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig B H0 Air Cleaner Ay B H8 Cleaner Body B H8 Gasket, packing B H8 Cover Cp B H8 Cap B H8 Bolt X Rubber Pipe, breather Flange Nut Flange Bolt B H7 Element EX

14 SECTION 4 GOVERNOR GROUP FIG EX

15 SECTION 4 GOVERNOR GROUP Ref. Part Number Description Qty Remarks To-From Fig B Governor Lever Ay B Governor Shaft B Governor Rod B Rod Spring Clip Bolt and Washer Ay Nut B Governor Spring Washer B Speed Control Lever Cp Stop Plate Spring Washer Friction Washer Screw, panhead Nut Clamp Screw and Washer Ay B Speed Control Bracket Cp B Gasket Self Lock Nut Return Spring Flange Bolt Label, hi-low EX

16 SECTION 5 COOLING and STARTING GROUP FIG EX

17 SECTION 5 COOLING and STARTING GROUP Ref. Part Number Description Qty Remarks To-From Fig B H1 Blower Housing B Recoil Bracket UN Bolt Bolt Flange Nut Label, trademark 1 Subaru Flange Bolt Bolt B H1 Baffl e 2, head Baffl e 1, case Flange Bolt Bolt and Washer Ay KU Float C/U Cp11 1 Recoil 500 KU Float C/U Cp10 1 Electric Start B Wire 2 Cp Screw and Washer EX

18 SECTION 5 COOLING and STARTING GROUP FIG EX

19 SECTION 5 COOLING and STARTING GROUP Ref. Part Number Description Qty Remarks To-From Fig B Recoil Starter Ay B Starter Pulley Starter Knob B Starter Rope B Set Screw Ratchet Guide Return Spring Friction Spring Spiral Spring Ratchet B Reel B Starter Case EX

20 SECTION 6 FUEL, LUBRICATION GROUP FIG EX

21 SECTION 6 FUEL, LUBRICATION GROUP Ref. Part Number Description Qty Remarks To-From Fig B Fuel Tank Cp Label, caution E Label, model 1 EX X Fuel Tank Cap Cp X Fuel Filter X Fuel Strainer Ay Fuel Pipe Cp X Rubber Pipe X Hose Clamp Hose Clamp B Fuel Pipe Cp Rubber Pipe Hose Clamp Flange Bolt Clamp Flange Nut Flange Bolt B J1 Insulator Cp B H3 Gasket 1, insulator B H3 Gasket 2, insulator EX

22 SECTION 6 FUEL, LUBRICATION GROUP FIG EX

23 SECTION 6 FUEL, LUBRICATION GROUP Ref. Part Number Description Qty Remarks To-From Fig E Carburetor Ay B Screw, throttle adjust Screw, valve set B Screw B Throttle Valve B Choke Valve Air Filter Filter, choke shaft Pin, fl oat B O ring B Spacer Plug, expansion B Spacer B Spring, throttle adjust B Float Ay B Valve Ay, fl oat B Choke Shaft B Throttle Shaft Ay B Slow Jet B Main Jet B O ring B Chamber Cp, fl oat B Drain Screw B Needle Cp, idle adjust EX

24 SECTION 7 ELECTRIC DEVICE GROUP FIG EX

25 SECTION 7 ELECTRIC DEVICE GROUP Ref. Part Number Description Qty Remarks To-From Fig B H1 Flywheel Cp B H1 Flywheel Cp B H1 Ignition Coil Cp B H1 Charge Coil B H3 Cooling Blower Flange Nut B Ring Gear Bolt and Washer Ay Screw and Washer Ay B Wire Spark Plug Spark Plug Cap Clamp Flange Bolt Oil Sensor Shield Plate Bolt and Washer Ay B Wire, clamp Tapping Bolt Clamp Cp Flange Bolt EX

26 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC STARTER FIG EX

27 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC STARTER Ref. Part Number Description Qty Remarks To-From Fig Starting Motor Ay Yoke Cp Brush Brush Spring Brush Holder Insulator Armature Ay Overrunning Clutch Housing Cp Bush Frame Cp Bush Lever Magnet Switch Cp Pinion Stopper Snap Ring Through Bolt Nut Nut Spring Washer Nut EX

28 SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX FIG EX

29 SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX Ref. Part Number Description Qty Remarks To-From Fig Wire Bolt, starter Washer Label, battery B Control Box Label, starter switch Switch Ay Key Diode Rectifi er Cp Screw and Washer Ay Wire 3 Cp Wire 4 Cp Wire Band B Bracket Cp, SEL Clamp, SEL Flange Bolt Bolt and Washer Ay EX

30 SECTION 9 ACCESSORY GROUP FIG. 900 EX

31 SECTION 9 ACCESSORY GROUP Ref. Part Number Description Qty Remarks To-From Fig Accessory Tool Kit EX

32 PRINTED IN THE USA

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